AXG (FG-AXG) 5 x 6. Duplex Power Pump. Where hard work is still treasured and quality is a matter of pride. 7k-0266

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1 AXG (FG-AXG) x Duplex Power Pump Where hard work is still treasured and quality is a matter of pride. k-0

2 American Mfg Company is ISO 900:00 Certified. k-0 Perry Johnson Registrars, Inc., has assessed the quality management systems of American Mfg Company, Inc. and declared that the organization is in conformance with ISO 900:00 to manufacture OEM Mud Pumps and Replacement Parts for Mud Pumps, Centrifugal Pumps, Rig Parts and Swivel Parts for the Oil, Gas and Water Drilling Industry. AXG (FG-AXG) Duplex Power Pump The American Model FG-AXG is a duplex reciprocating type power slush pump designed for maximizing volume without sacrifice of working pressure and compactness. Its power end is a rugged, one-piece unit with integral supports for jackshaft and eccentric shaft bearings. The cover is removable for easy access to the power end components. Connecting rods are one-piece cast alloy with renewable eccentric bushings and crosshead bushings. The one-piece skirt type cast alloy crosshead is reinforced at all load areas. Fluid end of the FG-AXG is a one piece casting with conventional pot type valves. Steel studs secure valve covers, flanges and plates to the fluid end, and fluid end to power end. All bearings are sealed in individual pressure gun lubricated housings. Eccentrics, crossheads and pins are lubricated from the power end reservoir through normal movement of parts. American lubricator type packing glands provide positive lubrication to piston rods. This pump is equipped with American pistons, hardened liners, rods and valves. Standard Equipment API- Piston Liners and gravel valves Double-ended jackshaft Piston rods - API- taper Lubricated Packing Glands Specifications Pump Weight:,00 lbs. (,0 kg) Dimensions Length: 9. Width:. Height:. Jackshaft Extension Diameter:. Length:.0 Keyway: L x / W x / H Stroke Length: ( mm) Liner Size Minimum:. Maximum: Fluid End Type: Cast Iron One Piece No. of Pistons: Piston Rod Load:, lbs. (, kg) Oil Capacity:. gal. ( liters) Maximum BHP Mud Service: ( kw) Ind l. Service:. ( kw) Maximum Jackshaft RPM Mud Service: Ind l. Service: Suction Connection: NPT # Discharge Connection: NPT 00# Note: All installations must contain a pressure relief valve in the discharge line near the pump to help prevent breakage. Rev. 00

3 Performance Ratings Based on 90% mechanical efficiency and 00% volumetric efficiency AXG Duplex Industrial Pump For Oil Line, Mining And Industrial Service Model Stroke Liner Size Diameter Displacement AXG ( mm) Normal Operation Max Pump RPM Jackshaft RPM Input HP at Max Speed ** Maximum Recommended Operation Displacement Max Pump RPM Jackshaft RPM Input HP at Max Speed *** Maximum Working Pressure in. mm gpm lpm gmp lpm psi kg/cm / / Maximum Piston Load, lbs (, kg) AXG Duplex Mud Pump For Mud, Grout And Cement Service Model Stroke Liner Size Diameter Displacement AXG ( mm) Normal / Maximum Recommended Operation Max Pump RPM Jackshaft RPM Input HP at Max Speed *** Maximum Working Pressure in. mm gpm lpm psi kg/cm / / Maximum Piston Load, lbs (, kg) ** These speeds are recommended for favorable suction conditions and considerations must be given to viscosity and character of fluids. *** Maximum working pressure shown applies to the fluids ends. Power ends are designed for certain maximum piston rod loads, and in service the power end determines the maximum pressure on a given size piston. Tabulated maximum pressure for any given size piston for maximum piston rod load must not be exceeded even at reduced RPM. Specifications are subject to change without notice.

4 AXG (FG-AXG) Duplex Power Pump Table of Contents 9 0 Frame Groups Pages Frame Assembly Group... Fluid Cylinder Groups Pages Fluid Cylinder Group... 0 Jackshaft Assembly Group... Cylinder Liners... Eccentric Assembly Group... 9 Piston Rod... Connecting Rod & Crosshead... 0 Pistons... Oil Stop Head... 9 Valves...,, Stuffing Box... 9 Valve Seat Pullers... Liner Puller... Please order by part number and description. Reference numbers are for your convenience only.

5 9 9 0 Frame Assembly Group FRAME ASSEMBLY PPGD AXGA Includes Ref. No.,,,,,, 0,, FRAME PPGD AXG STUD, Oil Stop Head PPGD 9A NUT, Oil Stop Head PPGD 0B PLATE-INSPECTION PPGD AXG- STUD, Inspection Plate PPGD 9A NUT, Inspection Plate Stud PPGD 0B GASKET, Hood PPGD 009- SCREW, Hood PPGD EE00 9 WASHER PPGD EE00-0 PLUG, Oil Level PPGD AA PLUG, Oil Drain PPGD A PLUG, Frame Drain PPGD A9 Baffle, Piston Rod PPGD FXG0 NUT, CROSSHEAD PPGD 0T HOOD Assembly PPGD 00FXG0 Includes,,, 9 HOOD CAP PPGD 00FXG0- STUD, Hood Cap PPGD 00FXG0- NUT, Hood Cap PPGD 00FXG0-9 CHAIN, Hood Cap PPGD 00FXG0- Please order by part number and description. Reference numbers are for your convenience only.

6 9 0 Jackshaft Assembly Group JACKSHAFT ASSEMBLY PPGD FXG Includes Ref. No.,, JACKSHAFT PPGD FXG KEY, Jackshaft to Gear PPGD C GEAR-DRIVEN PPGD FXG SLEEVE-SHAFT PPGD FXG9 SEAL-OIL, Bearing Housing PPGD 0G9 HOUSING-BEARING PPGD FXG BEARING, Jackshaft PPGD W PLATE-BEARING RETAINING Includes PPGD 0E PPGD FXG0 9 SEAL-OIL, Bearing Retaining Plate PPGD 0G0 0 SCREW, Housing & Retaining Plate PPGD EE00 GASKET, Housing & Retaining Plate PPGD C KEY, Jackshaft PPGD B COVER-SHAFT EXTENSION PPGD 0FXG90 SCREW, Shaft Extension Cover PPGD A * FITTING-LUBRICATION PPGD 0E * JACKSHAFT, (Tapered Shaft) Mayhew PPGD 9FXG * Not shown Please order by part number and description. Reference numbers are for your convenience only.

7 9 Eccentric Assembly Group SHAFT-ECCENTRIC (Includes #) PPGD FXG KEY PPGD C0 ECCENTRIC PPGD FXG SLEEVE-SHAFT PPGD AUX SEAL-OIL PPGD 0G BEARING, Eccentric Shaft PPGD C0 SHIM, Bearing Cover Plate* PPGD G SCREW, Bearing Cover Plate PPGD AA 9 PLATE-BEARING COVER PPGD FXG Includes PPDG 0E 0 GASKET, Bearing Cover Plate** PPGD C FITTING-LUBE PPDG 0E * Used opposite PPGD C Gasket ** Used opposite PPGD G Shims 0 Please order by part number and description. Reference numbers are for your convenience only.

8 Connecting Rod & Crosshead CONNECTING ROD PPGD FXG Includes Ref. No. & BUSHING, Eccentric PPGD FXG BUSHING, Crosshead Pin PPGD AXG9 PIN CROSSHEAD PPGD FXG9 CROSSHEAD PPGD FXGX Assembly Inc Ref. SET SCREW-Assembly PPGD JS Please order by part number and description. Reference numbers are for your convenience only.

9 9 0 Stuffing Box STUFFING BOX ASSEMBLY PPGD FG Includes Ref. No.,, STUFFING BOX GASKET, Stuffing Box PPGD C STUD, Stuffing Box PPGD 9LC NUT, Stuffing Box Stud PPGD 0AQC RING-JUNK PPGD FG PACKING, Crown type PPGD 0BH Stuffing Box Gland GLAND ASSEMBLY PPGD 00FXG00A Includes Ref. No.,, 9, 0 GLAND PPGD 00FXG00 NUT PPGD 00FXG0 9 FITTING-LUBE PPGD 0E0 0 PACKING-RING PPGD 0DD Oil Stop Head OIL STOP HEAD ASSEMBLY PPGD FXG9 Includes Ref. No.,, OIL STOP HEAD STUD, Oil stop head PPGD 9A NUT, Oil Stop Head Stud PPGD 0B GLAND, Oil Stop Head PPGD AXG WASHER, Oil Stop Head PPGD AG GASKET, Oil Stop Head PPGD C PACKING, Oil Stop Head PPGD 0BG Please order by part number and description. Reference numbers are for your convenience only. 9

10 0 9 0 Fluid Cylinder Group 9 9 FLUID CYLINDER ASSEMBLY PPGD FG9B Includes Ref. No. - FLUID CYLINDER STUD, Valve Cover PPGD 9L0C NUT, Valve Cover Stud PPGD 0B0 PLUG, Drain PPGD AU SCREW, Suction & Blank Flange PPGD EF0Z SCREW, Cylinder Head 0 PPGD EG09Z SCREW, Discharge Flange PPGD EF0Z SCREW, Frame To Cylinder PPGD EGZ 9 GASKET, Suction & Blank Flange PPGD C0 0 FLANGE, Suction Blank PPGD FG9 GASKET, Valve Cover PPGD BE COVER-VALVE PPGD FG FLANGE, Discharge PPGD CE GASKET, Discharge Flange PPGD C0 HEAD-CYLINDER PPGD FG GASKET, Cylinder Head PPGD BE FLANGE, Suction PPGD DC PACKING, Liner PPGD T 9 SPACER-LANTERN, Liner PPGD FG 0 CLAMP-LINER PPGD FG SET SCREW, Liner Clamp PPGD N PACKING, Liner Clamp Set Screw PPGD 0BQ WASHER, Liner Clamp Set Screw PPGD 9F NUT, Liner Clamp Set Screw PPGD 0BC * LINER See page 0 Please order by part number and description. Reference numbers are for your convenience only.

11 Cylinder Liners Two () required per pump Size Quantity STANDARD Hardened Steel Chrome Plated Stainless Steel Bronze PPGD FG0 PPGD FG0C PPGD FG0 PPGD FG / PPGD FG PPGD FGC PPGD FG PPGD FG PPGD FG0 PPGD FG0C PPGD FG0 PPGD FG / PPGD FG PPGD FGC PPGD FG PPGD FG PPGD FG0 PPGD FG0C PPGD FG0 PPGD FG / PPGD FG PPGD FGC PPGD FG PPGD 00FGG Piston Rod & Lock Nut API No. Taper Ref. No. Description Quantity STANDARD Hardened Steel Chrome Plated Stainless Steel Bronze PISTON, ROD PPGD FXG PPGD FXGC PPGD FXG PPGD FXG Includes Ref. No., LOCK NUT PPGD 0V PPGD 0V PPGD 0V PPGD 0V Please order by part number and description. Reference numbers are for your convenience only.

12 Steel Insert Type Piston API No. Taper Standard for slush, grout and cement service. PISTON ASSEMBLY PPGD 9TBA0A Includes Insert Group INSERT GROUP PPGD TBA00 Rubber, Retainer Plate & Rings / PISTON ASSEMBLY PPGD TBA0A Includes / Insert Group / INSERT GROUP PPGD TBA000 Rubber, Retainer Plate & Rings PISTON ASSEMBLY PPGD TBA0A Includes Insert Group INSERT GROUP PPGD TBA99 Rubber, Retainer Plate & Rings / PISTON ASSEMBLY PPGD TBA0A Includes / Insert Group / INSERT GROUP PPGD TBA99 Rubber, Retainer Plate & Rings PISTON ASSEMBLY PPGD TBA0A Includes Insert Group INSERT GROUP Rubber, Retainer Plate & Rings PPGD TBA99 Solid Iron Type Piston API No. Taper With cast iron rings. Standard for oil service. PISTON PPGD 00FXG0 RING-PISTON PPGD A9 / PISTON PPGD 0FXG0 / RING-PISTON PPGD A PISTON PPGD 0FXG0 RING-PISTON PPGD A / PISTON PPGD 0FXG0 / RING-PISTON PPGD A9 PISTON PPGD 0FXG0 RING-PISTON PPGD A Please order by part number and description. Reference numbers are for your convenience only.

13 Wing Guided Gravel Valve Hardened steel with rubber insert (Slush, grout & cement service) Ref. No. Description Quantity STANDARD Hardened Steel, Rubber Insert Hardened Steel, Polyurethane Insert FLUID VALVE ASSEMBLY PPGD 00FGGA PPFA F Includes Ref. No.,,,, VALVE-FLUID PPGD 00FGG PPGD 00FGG INSERT PPGD 00FGG0 PPFA 0F9 WASHER-VALVE PPGD 00FGG9 PPGD 00FGG9 SCREW PPGD 00FGG PPGD 00FGG LOCKNUT PPGD 0AF PPGD 0AF SPRING (Brass) PPGD D PPGD D SEAT-VALVE PPGD 00FGG09 PPGD 00FGG09 * SPRING (Steel) PPGD AST PPGD AST * SPRING (Stainless Steel) PPGD ASS PPGD ASS * Optional Springs Please order by part number and description. Reference numbers are for your convenience only.

14 Wing Guided Standard Valve Slush, grout, cement & water service * Optional Springs Hardened Steel, Rubber Insert Hardened Steel, Polyurethane Insert Bronze, Rubber Insert FLUID VALVE ASSEMBLY PPGD FG9 PPFA F0 PPGD FG0A Includes Ref. No.,,, VALVE-FLUID PPGD FG0 PPGD FG0 PPGD FG0 INSERT PPGD FG PPFA 0F PPGD FG TOP PLATE PPGD 9D9 PPGD 9D9 PPGD 9G SCREW PPGD FF PPGD FF PPGD FF SPRING (Brass) PPGD D PPGD D PPGD D SEAT-VALVE PPGD FG9 PPGD FG9 PPGD 9FG9 * SPRING (Steel) PPGD AST PPGD AST PPGD AST * SPRING (Stainless Steel) PPGD ASS PPGD ASS PPGD ASS Please order by part number and description. Reference numbers are for your convenience only.

15 0 9 Center Guided Valve Hardened steel with rubber insert -- Slush service FLUID VALVE ASSEMBLY PPGD FG90 Includes Ref. No.,,, VALVE-FLUID PPGD FG INSERT (Rubber) PPGD FG WASHER PPGD FG9 NUT PPGD 0G SPRING (Brass) PPGD D SEAT-VALVE PPGD FG * SPRING (Steel) PPGD AST * SPRING (Stainless Steel) PPGD ASS Wing Guided Valve Hardened steel without insert -- Oil or general service FLUID VALVE ASSEMBLY PPGD FG0A Includes Ref. No.,, 9 VALVE-FLUID PPGD FG0 WASHER-VALVE PPGD 9D 9 SCREW PPGD FF 0 SPRING PPGD A SEAT-VALVE PPGD FG9 * Optional Springs Please order by part number and description. Reference numbers are for your convenience only.

16 Valve Seat Puller Gravel Type (Optional equipment) Ref. No. Description Quantity All FGAXG Models PULLER ASSEMBLY, VALVE SEAT Includes,,, PPGD 00FGG9A BOLT-PULLER PPGD AUX PLATE-PULLER PPGD AUX9 NUT-HEX PPGD 0C PULLER, Valve Seat PPGD 00FGG9 Valve Seat Puller Standard Type (Optional equipment) Ref. No. Description Quantity All FGAXG Models PULLER ASSEMBLY Includes Ref. No.,,, PPGD AUX BOLT-PULLER PPGD AUX PLATE-PULLER PPGD AUX9 PULLER PPGD AUX9 NUT PPGD 0C Liner Puller (Optional equipment) Ref. No. Description Quantity All FGAXG Models PULLER ASSEMBLY - Bore Includes Ref. No. 9, 0,,,, PPGD FD 9 BOLT-PULLER PPGD FG 0 TOOL, Liner Puller PPGD FG NUT PPGD 0B 0 PIN PPGD A9 WASHER PPGD 9A PULLER PPGD FG 9 Please order by part number and description. Reference numbers are for your convenience only.

17 Index Page How To Order Replacement Parts How To Return A Part Connecting Rod... Crosshead... Cylinder Liners... Details... Eccentric Assembly Group... Fluid Cylinder Group... 0 Frame Assembly Group... Jackshaft Assembly Group... Liner Puller... Oil Stop Head... 9 Performance... Piston Rod... Pistons... Specifications... Stuffing Box... 9 Stuffing Box Gland... 9 Valve Seat Pullers... Valves...,, All orders for parts should be placed with the nearest sales and service office. To determine the right and left hand side of the pump, stand at the power end and face the fluid end of the pump. Specify pump model, size, and serial number (see name plate on the pump). Serial number is also stamped on the cylinder end of the frame. Please order by the part number and specify exactly the number of parts required. All claims must be made within five days after you receive your products. If your order was filled correctly, shipping and handling charges will apply and must be prepaid. All parts returned for credit should be handled in the same manner as that for duplication or inspection. Duplication And Inspection If it is necessary to return a part to the factory for duplication or inspection, please take the following steps.. Call your nearest sales and service office let them know which items you wish to return.. Receive a return authorization form from the sales and service office.. Place a copy of your RGA in the package when returning parts.. Give the serial number of the machine from which the parts were removed or the invoice number on which the parts originally shipped.

18 AXG SERIES DUPLEX POWER PUMPS WARRANTY American Manufacturing (the Company ) warrants its products only as follows: GENERAL PROVISIONS AND LIMITATIONS The Company warrants to each original retail purchaser ( purchaser ) of its new products from the Company or its authorized distributor that such products are, at the time of delivery to the Purchaser, made with good material and workmanship, provided that no warranty is made with respect to:. Any product which has been repaired or altered in such a way, in the Company s judgment, as to affect the product adversely.. Any product which has, in the Company s judgment, been subject to negligence, accident, improper storage, or improper installation or application.. Any product which has not been operated or maintained in accordance with normal practice and with the recommendations of the Company.. Components or accessories manufactured, warranted and serviced by others.. Any reconditioned or prior owned product. Claims for items described in () above should be submitted directly to the manufacturer. The Company s obligation under this warranty is limited to repairing or, at it option, replacing, during normal business hours any part which in its judgment proved no to be as warranted within the applicable Warranty Period. During the first 90 days after start-up, not exceed 0 days after delivery, a new part or a repaired par along with the labor for installation of such new or repaired part will be provided. Such parts and labor will be provided without charge to the user during normal working hours at the Company s or authorized distributor s service facility. All costs of transportation of product or parts claimed not to be as warranted and of repaired or replacement parts to or from such service facility shall be borne by the Purchaser. The Company may require the return of any product or part claimed not to be as warranted to one of any product or part claimed not to be as warranted to one of its facilities as designated by Company, transportation prepaid by Purchaser, to establish a claim under this warranty. Replacement parts provided under the terms of this warranty are warranted for the remainder of the Warranty Period of the product upon which installed to the same extent as if such parts were original components thereof. WARRANTY PERIOD Except for the products or components listed below, the Warranty Period for all products is,0 hours of operation or three months after start-up, not to exceed 0 days after delivery to Purchaser, whichever occurs first. The exceptions are as follows; Power end and fluid end are warranted for months from date of start-up or months from date of delivery to the purchaser, whichever occurs first. Expendable fluid end parts, including valves, valve parts, liners and pistons, are not covered by this warranty due to variable abrasive nature of material pumped. DISCLAIMER THE COMPANY MAKES NO OTHER WARRANTY OF ANY KIND WHATSOEVER EXPRESSED OR IMPLIED AND ALL WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED BY THE COMPANY. THE COMPANY SHALL IN NO CASE BE SUBJECT TO ANY OTHER OBLIGATIONS OR LIABILITIES WHATSOEVER WITH RESPECT TO PRODUCTS OR SERVICES MANUFACTURED OR FURNISHED BY IT OR ANY ACTS OR OMISSIONS RELATING THERETO. THE REMEDY PROVIDED UNDER THIS WARRANTY SHALL BE THE SOLE, EXCLUSIVE AND ONLY REMEDY AVAILABLE TO PURCHASER. UNDER NO CIRCUMSTANCES SHALL THE COMPANY BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, EXPENSES, LOSSES OR DELAYS HOWSOEVER CAUSED. No statement, representation, agreement or understanding, oral or written, made by any agent, distributor, representative or employee of the Company which is not contained in this Warranty will be binding upon the Company unless made in writing and executed by an officer of the Company. This warranty shall not be effective as to any claim which is not presented within 0 days after the date upon which the product is claimed not have been as warranted. Any action for breach of this warranty must be commenced within one year after the date upon which the cause of action occurred. Any adjustment made pursuant to this warranty shall not be construed as an admission by the Company that and product was not as warranted.

19 Factory/Sales Office P.O. Box 0 9th Avenue NE St. Joseph, Minnesota American Mfg Company is a quality manufacturer of pumps and replacement parts for a wide variety of mud pumps, centrifugal pumps, drilling rigs, and swivels found in the world market today. () 99- ~ Toll Free (0) - ~ Phone (0) - ~ Fax info@american-manufacturing.com American Mfg Company s plant is located in America s Heartland. Our highly trained staff uses state-of-the-art equipment and proven quality control methods to produce the finest pumps and replacement parts found on the market today. Our pumps and replacement parts are used in many different industries including the mining, water well, oilfield, geothermal and horizontal directional drilling industries. Every part we make is manufactured to standards equal to or exceeding those of the O.E.M. Service parts are available through American Mfg Company s worldwide network of distributors or from the original supplier for the equipment that the pump is a component of. k-0

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