Condensed Catalog. Seal-less Pumps
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1 Condensed Catalog Seal-less Pumps
2 Hydra-Cell F/M/D/H Series Seal-less Pumps Hydra-Cell T and Q Series Pumps Hydra-Cell P Series Seal-less Metering Pumps Due to the Wanner Engineering Continuous Improvement Program, specifications and other data in this catalog are subject to change. 2
3 Hydra-Cell Provides Versatile, Reliable Performance Seal-less Design Advantages Positive displacement pump with hydraulically balanced, unstressed diaphragms Seal-less design can handle abrasive particulates (up to 8 microns in size depending on model) and solids in suspension Wide range of flow capacities from.11 gpm (.4 l/min) to 36.5 gpm (138 l/min) and pressure ratings to 25 psi (172 bar) Heavy-duty construction for long service life in harsh conditions Flexible installation with a variety of mounting configurations Repeatable, accurate output with smooth, virtually pulse-free flow High efficiency, low power consumption Minimal maintenance, no mechanical seals, cups, or packing to leak, wear, or replace Can run dry without damage to the pump Fluid Handling Capability From thin liquids to highly viscous resins and slurries, Hydra- Cell pumps can handle the full spectrum of process fluids while maintaining high-efficiency operation. This includes non-lubricating fluids as well as fluids with abrasives that can damage or destroy other types of pumps. Primary Pumping Applications Adding Blending Cleaning Cooling Coating Dosing Filling Filtering Injecting Metering Mixing Spraying Transferring Materials of Construction Selection Metallic pump heads in seven types of materials to handle higher pressures and non-metallic pump heads in two types of materials to process corrosive or aggressive fluids at lower pressures. Diaphragms and corresponding o-rings in six types of elastomeric materials. Valve assemblies in a wide range of metallic and non-metallic materials to suit specific process applications. Includes valve seats, valves, valve springs, and valve spring retainers. Propane/ Freon Ammonia Polymers Fuels/ D.I. Water Glycols Chlorine Acids/ Glues/ Inks/ Resins Slurries Butane Additives Caustics Adhesives Paints 3
4 Hydra-Cell Principles of Operation Wobble Plate Models Drive Shaft: via electric motor, hydraulic motor, belt and pulley, etc. Tapered Roller Bearings: rigid support, immersed in lubricating oil bath Fixed Angle Cam/Wobble Plate: translates rotary motion into linear to the hydraulic cells Hydraulic Cells (patented): displace diaphragms via pressurized oil Diaphragms: hydraulic balanced, no stress during flexing Inlet Valve Assembly: simple design, allows liquid into pump chamber Discharge Valve Assembly: allows liquid to flow into pressure discharge line C62 Pressure Regulating Valve: controls output pressure and prevents pump overload Patented Kel-Cell Diaphragm Protection Kel-Cell Diaphragm Position Control (DPC) technology protects Hydra- Cell Pumps by safeguarding the diaphragms against abnormal or adverse conditions (e.g. blocked pipe or filter, inadequate liquid supply or discharge pressure). The Kel-Cell positioning system stabilizes the diaphragms and virtually eliminates the possibility of incidental diaphragm failure. Kel-Cell is available with Hydra-Cell models M3/D3, D1, H25, D35, and D66 as well as Hydra-Cell Metering Solutions models P4 and P6. 4
5 Hydra-Cell Principles of Operation Crank-shaft Models Drive Shaft: via electric motor, hydraulic motor, belt and pulley, etc. Precision Ball Bearings: rigid support, immersed in lubricating oil bath Connecting Rods: hardened, precision ground, and polished Hydraulic Cells (patented): displace diaphragms via pressurized oil Diaphragms: hydraulically balanced, no stress during flexing Inlet Valve Assembly: simple design, allows liquid into pump chamber Discharge Valve Assembly: allows liquid to flow into discharge pressure line C46 Pressure Regulating Valve (In-line): controls output pressure and prevents pump overload 5
6 Hydra-Cell Flow Capacities and Pressure Ratings F/M/D/H Series Seal-less Pumps 3 (27) Pressure: pounds per square inch (bar) 25 (172) 2 (138) 15 (13) 1 (69) 5 (34) D4 F2 D1 M3 D15/D17 D12 H25 D35 D66 2 (7.6) 4 (15.2) 6 (22.7) 8 (3.3) 1 (37.9) 12 (45.5) 14 (53.1) 16 (6.6) 18 (68.2) 2 (75.8) 22 (83.4) 24 (9.1) 26 (98.5) Flow: gallons per minute (liters per minute) (136.4) (143.8) (242.3) (249.8) (257.4) The graph above displays the maximum flow capacity at a given pressure for each model series. The table below lists the maximum flow capacity and maximum pressure capability of each model series. Please Note: Some models do not achieve maximum flow at maximum pressure. Refer to the individual model Performance graphs on subsequent pages for precise flow and pressure capabilities by specific pump configuration. Maximum Maximum Discharge Maximum Operating Maximum Capacity Pressure psi (bar) Temperature F (C) 2 Inlet Pressure Model gpm (l/min) Non-metallic 1 Metallic Non-metallic Metallic psi (bar) F2 1. (3.8) 35 (24) 15 (13) 14 (6 ) 25 (121 ) 25 (17) M3 3.1 (11.7) 35 (24) 12 (83) 14 (6 ) 25 (121 ) 25 (17) D4 2.9 (11.2) N/A 25 (172) N/A 25 (121 ) 5 (34) D1 8.8 (33.4) 35 (24) 15 (13) 14 (6 ) 25 (121 ) 25 (17) D (33.4) N/A 1 (69) N/A 25 (121 ) 25 (17) D15 & D (58.7) N/A 25 (172) N/A 25 (121 ) 5 (34) H25 2. (75.9) 35 (24) 1 (69) 14 (6 ) 25 (121 ) 25 (17) D (138) N/A 15 (13) N/A 25 (121 ) 5 (34) D (248.7) 25 (17) 7 (48) 14 (6 ) 25 (121 ) 25 (17) 1 35 psi (24 bar) maximum with PVDF liquid end; 25 psi (17 bar) maximum with Polypropylene liquid end. 2 Consult factory for correct component selection for temperatures from 16 F (71 C) to 25 F (121 C). 6
7 F2 Series Maximum Flow at Designated Pressure gpm (3.8 l/min) 15 psi (13 bar) for Metallic Pump Heads 35 psi (24 bar) for Non-metallic Pump Heads 1. F2 1 psi (7 bar) 5 psi (34 bar) 1 psi (69 bar) X-cam 3.8 F21/F22 1 psi (7 bar) 5 psi (34 bar) 1 psi (69 bar) 15 psi (13 bar).8 3. E-cam Gallons Per Minute Liters Per Minute.4 S-cam B-cam.8 F2 Close-coupled for 56C frame motors shown. F21 models are shaftdriven. F22 models are flexible-coupled to 56C, 143TC and 145TC frame motors. Pump head materials include (metallic) Brass, 316L Stainless Steel and Hastelloy C and (non-metallic) Polypropylene and PVDF. G-cam Revolutions Per Minute S, B & G cam options based on 1 psi (.7 bar) inlet pressure. M3 Series 3.1 gpm (11.7 l/min) 12 psi (83 bar) for Metallic Pump Heads 35 psi (24 bar) for Non-metallic Pump Heads M3 Close-coupled with Polypropylene pump head. Also available in (metallic) Brass, 316L Stainless Steel, Hastelloy C and (non-metallic) Polypropylene and PVDF pump heads. Maximum Flow at Designated Pressure Gallons Per Minute psi (7 bar) 5 psi (34 bar) 1 psi (69 bar) 12 psi (83 bar) M3-X M3-E Liters Per Minute 1.33 M3-S M3-B M3-G 1.25 D3 Shaft-driven with Stainless Steel pump head Revolutions Per Minute 7
8 M3 Mono-Block Series 3.1 gpm (11.7 l/min) 1 psi (69 bar) for Metallic Pump Heads Maximum Flow at Designated Pressure psi (7 bar) 5 psi (34 bar) 1 psi (69 bar) M3-X M3-E 8.75 Gallons Per Minute Liters Per Minute Mono-Block (M3) Close-coupled with Stainless Steel pump head. Also available in Brass Revolutions Per Minute D4 Series 2.9 gpm (11.2 l/min) 25 psi (172 bar) for Metallic Pump Heads Maximum Flow at Designated Pressure psi (34 bar) D4-X 15 psi (13 bar) 25 psi (172 bar) D4-E Gallons Per Minute Liters Per Minute 1.33 D4-S D4 Shaft-driven with Stainless Steel pump head. Also available in Brass and 34 or 316L Stainless Steel pump heads Revolutions Per Minute 8
9 D1 Series 8.8 gpm (33.4 l/min) 15 psi (13 bar) for Metallic Pump Heads 35 psi (24 bar) for Non-metallic Pump Heads Maximum Flow at Designated Pressure D1-X D1 with Cast Iron pump head. Also available in (metallic) Brass, Duplex Alloy 225, 316L Stainless Steel (with ANSI flanges), 316L Stainless Steel, Hastelloy C and (non-metallic) Polypropylene and PVDF pump heads. Gallons Per Minute psi (7 bar) 5 psi (34 bar) 1 psi (69 bar) D1-E D1-S Liters Per Minute psi (13 bar) 79 rpm D1-I D1 with Stainless Steel pump head and ANSI flanges Revolutions Per Minute D12 Series 8.8 gpm (33.4 l/min) 1 psi (69 bar) for Metallic Pump Heads Maximum Flow at Designated Pressure D12-X psi (14 bar) 5 psi (34 bar) 1 psi (69 bar) D12-E 26.5 Gallons Per Minute D12-S Liters Per Minute D12-I D12 equipped with Model C62 Pressure Regulating Valve. Available in Brass, Cast Iron, and 316L Stainless Steel pump heads Revolutions Per Minute 9
10 D15/D17 Series 15.5 gpm (58.7 l/min) 25 psi (172 bar) for Metallic Pump Heads Maximum Flow at Designated Pressure psi (34 bar) 15 psi (13 bar) 2 psi (138 bar) D15-X/D17-X D15-E/D17-E Gallons Per Minute psi (172 bar) 115 rpm Liters Per Minute D15 for horizontal installations shown with Stainless Steel pump head D17 for vertical mounting (including motor adapter, base plate and oil reservoir) shown with Brass pump head Revolutions Per Minute H25 Series Maximum Flow at Designated Pressure gpm (75.9 l/min) 1 psi (69 bar) for Metallic Pump Heads 35 psi (24 bar) for Non-metallic Pump Heads psi (17 bar) 5 psi (34 bar) 1 psi (69 bar) H25-X H25-E H25-S 53. Gallons Per Minute H25-I Liters Per Minute H25 with Cast Iron pump head. Also available in (metallic) Brass, Duplex Alloy 225, 316L Stainless Steel (with ANSI flanges), 316L Stainless Steel and (non-metallic) Polypropylene and PVDF pump heads Revolutions Per Minute 1
11 D35 Series 36.5 gpm (138 l/min) 15 psi (13 bar) for Metallic Pump Heads Maximum Flow at Designated Pressure D35-X psi (17 bar) 12 psi (83 bar) 3. D35-E Gallons Per Minute psi (13 bar) 7 rpm Liters Per Minute D35 with Stainless Steel pump head and SAE flanges. Also available in Brass, Cast Iron, Duplex Alloy 225, 316 Stainless Steel (with ANSI flanges), 316L Stainless Steel and Hastelloy C pump heads Revolutions Per Minute D66 Series 65.7 gpm (248.7 l/min) 7 psi (48 bar) for Metallic Pump Heads 25 psi (17 bar) for Non-metallic Pump Heads Maximum Flow at Designated Pressure psi (14 bar) 7 psi (48 bar) D66-X Gallons per Minute Liters per Minute Revolutions Per Minute D66 with Polypropylene pump head. Also available in Bronze and Stainless Steel pump heads. 11
12 C Series Pressure Regulating Valves Designed for use with any positive displacement pump, Hydra- Cell C Series pressure regulating valves bypass system fluid to prevent excess system pressure. They can also be used as pressure relief valves. Performance Advantages Accurate and repeatable Adjustable Immediate response Smooth, chatter-free bypass No external springs or moving parts Flow-through design with minimal pressure surge Heavy-duty construction Easy to service in place C2 Series For use with Hydra-Cell models D1, D12, H25, and D35. C22 valve with Brass body (also available in Stainless Steel and Hastelloy C). C46 Series For use with Hydra-Cell models F2, F21, F22, M3, D3, and M3 Mono-Block. C46 In-line with Brass body. C6 Series valves feature a seal-less diaphragm with a tapered plunger, making the valves ideal for high-pressure requirements and handling dirty fluids. C46 Off-line with Stainless Steel body (also available in Brass). C6 Series For use with Hydra-Cell models D4, D1, D12, D15/D17, H25, and D35. Tapered design of the C2 Series valves plunger. C62 Seal-less valve with Stainless Steel body (also available in Brass and Hastelloy C). 12
13 Hydra-Cell Pumps Accessories and Options C8 Series Air Bleed Valves Pulsation Dampeners HDD Series (horizontal direct drive) with Orange Coupling Guard, Motor, and Base HFD Series (horizontal direct drive) with Flanged Adapter, Motor, and Base HBD Series (horizontal belt drive) with Belt Pulley Guard, Motor, and Base Controllers Control Freak TM Touch-screen Metering Controller Replacement Parts Kits Hydra-Oil Lubricants, Motor Adapters, Oil Reservoir Sight Bottles, Tool Kits, and Couplings 13
14 Hydra-Cell Flow Capacities and Pressure Ratings T1 Series High-horsepower Pumps 5 (345) T1S 45 (31) 4 (276) 35 (241) T1M Pressure: pounds per square inch (bar) 3 (27) 25 (172) 2 (138) T1K T1H T1F 15 (13) T1E 1 (7) 5 (34) 1 (37.9) 2 (75.8) 3 (113.7) 4 (151.4) 5 (189.3) 6 (227.1) Flow: gallons per minute (l/min) 7 (265.) 8 (32.8) 9 (34.7) 1 (378.5) Maximum Maximum Discharge Maximum Inlet Maximum Operating Capacity Pressure Pressure Temperature Model (gpm) (l/min) (psi) (bar) (psi) (bar) (F)* (C)* T1S T1M T1K T1H T1F T1E * Consult factory for correct component selection for temperatures above 18 F (82 C) or below 4 F (4 C) 14
15 T1 Series High-horsepower Pumps High Pressure Model Model T1S 26. gpm (98.4 l/min) 891 BPD 5 psi (345 bar) for Metallic Pump Heads Available to Meet API 674! High-pressure model with Stainless Steel pump head. Also available in Nickel Aluminum Bronze (NAB). Medium Pressure Models Model T1K Model T1M 45. gpm (17.4 l/min) 1543 BPD 3 psi (27 bar) for Metallic Pump Heads 38. gpm (143.8 l/min) 133 BPD 35 psi (241 bar) for Metallic Pump Heads Medium-pressure model with Nickel Aluminum Bronze (NAB) pump head. Also available in Stainless Steel. Low Pressure Model Model T1E Model T1F Model T1H 96. gpm (366.1 l/min) 3316 BPD 15 psi (13 bar) for Metallic Pump Heads 76.5 gpm (289.6 l/min) 3497 BPD 185 psi (128 bar) 68. gpm (257.8 l/min) 318 BPD 21 psi (145 bar) Low-pressure model with Nickel Aluminum Bronze (NAB) pump head. Also available in Stainless Steel. 15
16 Hydra-Cell Flow Capacities and Pressure Ratings Q155 Series Quintuplex Pumps 45 (31) 4 (276) Q155M 35 (241) Pressure: pounds per square inch (bar) 3 (27) 25 (172) 2 (138) Q155K Q155H Q155F 15 (13) Q155E 1 (7) 5 (34) 3 (113.7) 6 (227.1) 9 (34.7) Flow: gallons per minute (l/min) 12 (454.2) 15 (567.8) 18 (681.4) Maximum Maximum Discharge Maximum Inlet Maximum Operating Capacity Pressure Pressure Temperature Model (gpm) (l/min) (psi) (bar) (psi) (bar) (F)* (C)* Q155M Q155K Q155H Q155F Q155E * Consult factory for correct component selection for temperatures above 18 F (82 C) or below 4 F (4 C) 16
17 Q155 Series Quintuplex Pumps Medium Pressure Models Model Q155K Model Q155M 78. gpm (295.3 l/min) 2674 BPD 3 psi (27 bar) for Metallic Pump Heads 66.8 gpm (252.9 l/min) 229 BPD 35 psi (241 bar) for Metallic Pump Heads Q155 Quintuplex pump with Nickel Aluminum Bronze pump head. Also available in Stainless Steel. Low Pressure Models Model Q155E Model Q155F Model Q155H 157 gpm (595 l/min) 5383 BPD 15 psi (13 bar) for Metallic Pump Heads 127 gpm (49 l/min) 4354 BPD 185 psi (127 bar) for Metallic Pump Heads 111 gpm (421 l/min) 386 BPD 21 psi (144 bar) for Metallic Pump Heads Q155 Quintuplex pump with Nickel Aluminum Bronze pump head. Also available in Stainless Steel. 17
18 Hydra-Cell P Series Metering Pumps P1 P2 P3 P4 P5 P6 P Series Flow Capacities and Pressure Ratings 3 (27) Pressure: pounds per square inch (bar) 25 (172) 2 (138) 15 (13) 1 (69) 5 (34) P1 P2 P3 P4 P5 P Series multiple-diaphragm metering pumps meet or exceed API 675 performance standards for Steady-state accuracy (±1%), Linearity (±3%) and Repeatability (±3%) while providing virtually pulse-free, linear flow. P Flow: gallons per hour Maximum Maximum Discharge Maximum Operating Maximum Capacity Pressure psi (bar) Temperature F (C) 3 Inlet Pressure Model 1 gph Non-metallic 2 Metallic Non-metallic 2 Metallic psi (bar) P (24) 15 (13) 14 (6 ) 25 (121 ) 25 (17) P (24) 1 (69) 14 (6 ) 25 (121 ) 25 (17) P N/A 25 (172) N/A 25 (121 ) 5 (34) P (24) 1 (69) 14 (6 ) 25 (121 ) 25 (17) P N/A 25 (172) N/A 25 (121 ) 5 (34) P (24) 1 (69) 14 (6 ) 25 (121 ) 25 (17) 1 Ratings are for X-cam design psi (24 bar) maximum with PVDF liquid end; 25 psi (17 bar) maximum with Polypropylene liquid end. 3 Consult factory for correct component selection for temperatures from 16 F (71 C) to 25 F (121 C).
19 Hydra-Cell MT8 Series Metering Pump This groundbreaking triplex metering pump is the latest addition to the Hydra-Cell Metering Solutions product line. The MT8 meets or exceeds API 675 performance standards for Steady-State Accuracy (±1%), Linearity (±3%) and Repeatability (±3%). Hydraulically-balanced and actuated, the pump features an internal relief valve for added safety and cartridge check valves for ease of maintenance. Minimum Flow Rate: Maximum Flow Rate.6 gph (.227 lph) 8. gph (3.28 lph) 35 psi (241 bar) for Metallic Pump Heads The MT8 is currently available with 316 SS liquid end and check valves plus PTFE diaphragms. Hydra-Cell S Series Metering Pumps The S Series pumps provide an economical choice for chemical injection in metering applications. Solenoid driven, the S pumps feature a wide discharge-volume range, extensive choice of liquid end materials, various control functions, and a wide voltage range. Materials of construction choices and versatile design options result in pumps perfected for specific applications including general chemicals, high-pressure boiler, high-viscosity fluids, outgassing and more. SM Series SP/ST/SA Series Flow Rate Models Models 3 ml/min SM3 SP/ST/SA-3 6 ml/min SM6 SP/ST/SA-6 1 ml/min SM1 SP/ST/SA-1 2 ml/min N/A SP/ST/SA-2 With Relief Valve 3 ml/min SM3R SP/ST/SA-3R 6 ml/min SM6R SP/ST/SA-6R 1 ml/min SM1R SP/ST/SA-1R SM3CAS manual control with stroke speed dial. SP6HVS digital with pulse-in control. SP3RKPS digital with pulse-in control and timer. SA3RPES digital with pulse-in and analog-in. 19
20 Seal-less Pumps World Headquarters & Manufacturing Wanner Engineering, Inc. 124 Chestnut Avenue, Minneapolis, MN 5543 USA Phone: Fax: Toll-Free Fax (USA): Regional Office 27 US Highway 281 Wichita Falls, TX 7631 USA Phone: Toll-Free: Latin American Office R. Álvaro Anes, 15 Bairro Campestre Santo André/São Paulo, Brazil - CEP 97-3 Phone: +55 (11) mmagoni@wannereng.com Wanner International, Ltd. Hampshire - United Kingdom Phone: +44 () sales@wannerint.com Wanner Pumps Ltd. Wanner Pumps, Ltd. Kowloon - Hong Kong Phone: sales@wannerpumps.com Shanghai - China Phone: sales@wannerpumps.com Printed in USA Wanner Engineering, Inc. HC-CC-I 5.16 V2
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