PARTS MANUAL FOR TWO STAGE AIR COMPRESSOR

Transcription

1 PARTS MANUAL FOR TWO STAGE AIR COMPRESSOR SPECIFICATION CHART Model No. Horsepower Voltage-Single Phase Minimum Branch Circuit Requirement *Fuse Type Air Tank Capacity Approximate Cut-in Pressure Approximate Cut-out Pressure 00 PSIG 75 PSIG Magnetic Starter LS6580V2M Amp Fusetron Type "T" 80 Gal. ASME 40 PSIG 75 PSIG Required (Included with unit) MODEL NO. LS6580V2M- INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND LOCATION: Locate the compressor in a dry, clean and well ventilated area. The compressor should be located no closer than 2 to 8 inches from a wall or any other obstruction that would interfere with the air flow through the fan. Place the compressor on a firm level surface. Rotation of the flywheel must be in the direction of the arrow cast into the flywheel. Satisfactory removal of the heated air must be ensured, if necessary, by installing exhaust fans. Before turning the equipment on, check oil. For type of oil see table at the end of these instructions. MAINTENANCE Dimensions in inches A B C 0.43 D E F G COMPRESSOR PUMP TECHNICAL DATA MODEL DISPLACEMENT MOTOR MAX. PRESSURE STAGE NUMBER OF CYLINDER 2 SPEED MGP-LS6580V2M- Rev. 2/3/96 MSV-20 SD 20 cfm 6.5 HP 75 PSIG TWO 930 RPM FLYWHEEL DIAMETER 4.96" CRANKCASE OIL CAPACITY WEIGHT 6 oz lbs. DISCHARGE SIZE BSP /2" Turn equipment off and make sure that air receiver has no pressure, before starting maintenance. These instructions are based on normal operating conditions. If the compressor is located in an extremely dusty area, increase the frequency of all inspections. DAILY: Check compressor visually. Check oil level and add oil as required. Drain moisture from tank. Check for any unusual noise or vibration. Remove and clean or replace intake air filters. Do not wash element. WEEKLY: Check V-belts for tightness. Belt tension should be adjusted to allow approximately 3/8 - /2 inch deflection with normal thumb pressure. Clean foreign material from cylinder head, motor, fan blade, air lines, intercooler and tank. Safety valve should be tested manually to see that it does not stick. MONTHLY: Inspect entire air system for leaks. Check oil for contamination and change if necessary. QUARTERLY: Check entire system for air leakage around fittings, etc. using a soap solution. Tighten nuts and cap screws as required. Change oil more frequently, if compressor is located in a very dirty environment. INTAKE and EXHAUST VALVES of the compressor are subject to normal wear and are to be checked and eventually replaced after about 000 up to 500 service hours according to the operating conditions. (Hours can vary) DURING THE BREAK-IN PERIOD OF ABOUT 00 WORKING HOURS, THE OIL LEVEL SHOULD BE CHECKED WITH PARTICULAR CARE. LUBRICATION The oil change should be made every 60 days or 200 operating hours, whichever comes first. HD (heavy duty) and multigrade oils are not suitable for lubricating Schulz Compressor Pumps. The same applies to oils that tend to emulsify. Oils with high viscosity index (90 to 95) with rust or oxidation inhibitor are recommended, with the following SAE viscosity: RECOMMENDED LUBRICATING OILS FOR SCHULZ COMPRESSOR PUMPS AMBIENT TEMPERATURE ºF (ºC) Below 32 F 32 F to 68 F 68 F to 3º F Below 0 C (0 C to 20 C) (20 C to 55 C) SAE 0 W SAE 20 W SAE 30 **A circuit breaker is preferred. Use only a fuse or circuit breaker that is the same rating as the branch circuit the air compressor is operated on. If the air compressor is connected to a circuit protected by fuses, use dual element time delay fuses (Buss Fuestron Type "T" only). DeVilbiss Air Power Company, 23 Industrial Dr., Jackson, TN

2 Air Compressor Diagram NOTE: Isolator washers must be mounted with rubber up. 2

3 Parts List KEY # PART NUMBER SSV-6 DAC-252 DAC-4049 BT-302 DAC-254 DAC-255 CAC DAC-256 CAC-367 CAC-355 DAC-278- DAC-4087 M PU-289 SS SS-2707 SSF-955 SSF-340-ZN SSF-83 SSF-8-ZN SSF-953-ZN SS-8553 TIA-4200 SSP-78 GA-360 SSP-7824 KK-4834 NOT SHOWN KK DESCRIPTION Globe Valve Check Valve Two-Stage Pump Belt Outside Belt Guard Inside Belt Guard Belt Guard Bracket Outlet Tube Pressure Relief Tube Manifold Pressure Switch Conduit Assy. Motor Pulley/w/Brushing Flywheel Direction Label Drain Valve Pump Bolt Motor Bolt Speed Nut (2 used) Lock Nut (4 used) Self Tapping Screw Screw Connector Body Safety Valve Nut Sleeve Assembly (2 used) Gauge Nut Sleeve Assembly (2 used) Isolator Kit (4 used) Pressure Relief Valve Kit Magnetic Starter 3

4 MSV - 20 SD - Two Stage Pump

5 Parts List BARE COMPRESSOR MSV-20 SD TWO STAGE - 5HP REF # PART # DAC-258 DAC TIA-425 SSP-646 COMPONENT DESCRIPTION Ring (HP) Ring (LP) Connecting Rod (LP) Crankcase Cylinder (HP) Cylinder (LP) Crankshaft Counter Weight /2" Elbow 90 Crankshaft Half-Round Key Air Filter Kit Air Filter Element Flange Superior Gasket Crankcase Gasket Piston (HP) Piston (LP) Oil Seal 6207 Ball Bearing 6208 Ball Bearing Intercooler Crankcase Head Flange Head Cylinder Head (HP) Cylinder Head (LP) Crankcase Breather Tube Oil Drain Pipe Concentric Valve (HP) Concentric Valve Kit (HP) Concentric Valve (LP) Concentric Valve Kit (LP) Oil Gauge Rod /2" Oil Level Sight Flywheel /2" Elbow 90 Connecting Rod With Bushing (HP) Connecting Rod Needle Bearing (HP) Safety Valve Elbow UNITY QTY. 2 5

6 Service Notes 6

7 LIMITED WARRANTY ONE YEAR FROM DATE OF PURCHASE All merchandise manufactured by DeVilbiss Air Power Company is warranted to be free of defects in workmanship and material which occur during the first year from the date of purchase by the original purchaser (initial user). Products covered under this warranty include: air compressors, *air tools, accessories, service parts, pressure washers, and generators used in consumer applications (i.e., personal residential household usage only). Air compressors, *air tools, accessories, service parts, pressure washers, and generators used in commercial applications (income producing) are covered by a 90 day warranty. DeVilbiss Air Power will repair or replace, at DeVilbiss's option, products or components which have failed within the warranty period. Repair or replacement, and service calls on 60 and 80 gallon air compressors, will be handled by Authorized Warranty Service Centers and will be scheduled and serviced according to the normal work flow and business hours at the service center location, and depending on the availability of replacement parts. All decisions of DeVilbiss Air Power Company with regard to this policy shall be final. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. RESPONSIBILITY OF ORIGINAL PURCHASER (Initial User): o Retain original cash register sales receipt as proof of purchase for warranty work. o Use reasonable care in the operation and maintenance of the product as described in the Owners Manual(s). o Deliver or ship the product to the nearest DeVilbiss Air Power Authorized Warranty Service Center. Freight costs, if any, must be paid by the purchaser. o Air compressors with 60 and 80 gallon tanks only will be inspected at the site of installation. Contact the nearest Authorized Warranty Service Center, that provides on-site service calls, for service call arrangement. o If the purchaser does not receive satisfactory results from the Authorized Warranty Service Center, the purchaser should contact DeVilbiss Air Power Company. THIS WARRANTY DOES NOT COVER: o Merchandise sold as reconditioned, floor models and/or display models. Any damaged or incomplete equipment sold "as is". o Merchandise used as "rental" equipment. o Merchandise that has become inoperative because of ordinary wear, misuse, freeze damage, use of improper chemicals, negligence, accident, improper and/or unauthorized repair or alterations including failure to operate the product in accordance with the instructions provided in the Owners Manual (s) supplied with the product. *Air Tools: O-Rings and driver blades are considered ordinary wear parts, therefore, they are warranted for a period of 45 days from the date of purchase. o An air compressor that pumps air more than 50% during a one hour period is considered misuse because the air compressor is undersized for the required air demand. Maximum compressor pumping time per hour is 30 minutes. o Merchandise sold by DeVilbiss Air Power which has been manufactured by and identified as the product of another company. The product manufacturer's warranty will apply. o Repair and transportation costs of merchandise determined not to be defective. o Cost associated with assembly, required oil, adjustments or other installation and start-up cost. o ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. o IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you. DeVilbiss Air Power Company 23 Industrial Drive Jackson, TN Telephone: , Ext. 2 FAX: Form: SP-00-E - 4/25/96 7

8 PARTS MANUAL FOR TWO STAGE AIR COMPRESSOR MODEL NO. LS6580V2M- Call our Toll Free Number , Ext 2, then, to obtain the location of the nearest Authorized Service Center for ordering repair parts and for warranty repairs. When ordering repair parts from your local Authorized Service Center, always give the following information: Model number of your compressor Part number and description of the item you wish to purchase Attach Sales Receipt Here. Retain Original Sales Receipt as Proof of Purchase for Warranty Repair Work.