Additions, Revisions, or Updates

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1 SUBJECT DATE Revised ACM SPN 3364/FMI 1, 2, and 17 February 2011 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 EPA10 DD Platform SPN 3364/FMI 1, 2, and 17 Additional steps added regarding the disconnection of the DEF Metering Unit Dosing Valve and a Parked Regeneration. All information subject to change without notice. 3

2 2 SPN 3364/FMI 1 - EPA10 2 SPN 3364/FMI 1 - EPA10 This diagnostic is typically improper Diesel Exhaust Fluid (DEF) quality final warning. 1. Connect DDDL/DDRS 7.04 SP5 or higher. 2. If SPN 3364 FMI any (Improper DEF Quality) is also present, repair SPN 3364 first 3. Using refractometer from DEF Test Kit W , measure DEF percentage. Is DEF percentage between 28 and 36%? a. Yes; Go to step 4. b. No; refer to appropriate manual for DEF tank cleaning/flushing procedure, then Go to step Turn ignition ON. 5. Compare DEF pressure to ambient air pressure (baro) and DEF air pressure. 6. Is DEF pressure within 4.3 psi of ambient air pressure (baro) and DEF air pressure? a. Yes; Go to step 7. b. No; replace the DEF pressure sensor, then Go to step Visually check all DEF supply and air lines for physical damage (kinks, cracks, leaks, disconnects). a. If damage is found, repair as necessary; Go to step 12. b. If no damage is found, Go to step Perform a DEF quantity test service routine and record the amount of DEF fluid level dispensed. The amount of DEF delivered will vary depending on the diagnostic tool version. If using DDRS/DDDL version 7.05 or earlier, is the dispensed DEF fluid level between 44 and 59mL? If using DDRS/DDDL version 7.05SP1 or later, is the dispensed DEF fluid level between 102 and 138mL? a. Yes; Go to step 12. b. No; Go to step Remove DEF air pressure and temperature sensors. 10. Remove the DEF inlet delivery line and DEF air supply line from metering unit. Remove DEF nozzle from the ATD box. 11. Flush warm water into DEF air pressure and temperature sensor cavities in the DEF metering unit until water flows from the DEF inlet and DEF nozzle. Re-install sensors and repeat quantity test; if test fails, repeat flushing procedure, then Go to step Monitor (chart) the following parameters: ASL102 Engine Speed AS018 SCR Inlet Temperature AS019 SCR Outlet Temperature AS035 SCR Inlet NOx Sensor AS036 SCR Outlet NOx Sensor AS101 NOx Conversion Efficiency WARNING: ENGINE EXHAUST To avoid injury from inhaling engine exhaust, always operate the engine in a well-ventilated area. Engine exhaust is toxic. WARNING: PERSONAL INJURY To avoid injury before starting and running the engine, ensure the vehicle is parked on a level surface, parking brake is set, and the wheels are blocked. 13. Start engine and perform a parked regeneration. Retain the log file. Does the NOx conversion efficiency rise and stay above 70% (0.70) during the regeneration? 4 All information subject to change without notice. Copyright 2011 DETROIT DIESEL CORPORATION

3 a. Yes; clear faults and release vehicle. b. No; Go to step 14. NOTE: Disregard SPN 3361/FMI 5 which will set with valve unplugged. 14. Disconnect the DEF metering unit dosing valve. 15. Start engine and perform a second parked regeneration. Retain the log file. 16. Send the log files from step 13 and step 15 to the CSC for further analysis and instruction. All information subject to change without notice. 5

4 3 SPN 3364/FMI 2 - EPA10 3 SPN 3364/FMI 2 - EPA10 This diagnostic is typically improper Diesel Exhaust Fluid (DEF) quality. Description Monitored Parameter Typical Enabling Conditions Monitor Sequence Execution Frequency Typical Duration Dash Lamps Engine Reaction Verification SPN 3364/FMI 2 Improper DEF Quality DEF Quality DEF Refill event detected None Continuous when enabling conditions met 2 hours MIL, CEL Parked Regeneration 1. Connect DDDL/DDRS 7.04 SP5 or higher. 2. If SPN 3364/FMI any (improper DEF quality) is also present, repair SPN 3364 first. 3. Using refractometer from DEF test kit W , measure DEF percentage. Is DEF percentage between 28 and 36%? a. Yes; Go to step 4. b. No; refer to appropriate manual for DEF tank cleaning/flushing procedure, then Go to step Turn ignition ON. 5. Compare DEF pressure to ambient air pressure (baro) and DEF air pressure. 6. Is DEF pressure within 4.3 psi of ambient air pressure (baro) and DEF air pressure? a. Yes; Go to step 7. b. No; replace the DEF pressure sensor, then Go to step Visually check all DEF supply and air lines for physical damage (kinks, cracks, leaks, disconnects). a. If damage is found, repair as necessary; Go to step 12. b. If no damage is found, Go to step Perform a DEF quantity test service routine and record the amount of DEF fluid level dispensed. The amount of DEF delivered will vary depending on the diagnostic tool version. If using DDRS/DDDL version 7.05 or earlier, is the dispensed DEF fluid level between 44 and 59mL? If using DDRS/DDDL version 7.05SP1 or later, is the dispensed DEF fluid level between 102 and 138mL? a. Yes; Go to step 12. b. No; Go to step Remove DEF air pressure and temperature sensors. 10. Remove the DEF inlet delivery line and DEF air supply line from metering unit. Remove DEF nozzle from the ATD box. 11. Flush warm water into DEF air pressure and temperature sensor cavities in the DEF metering unit until water flows from the DEF inlet and DEF nozzle. Re-install sensors and repeat quantity test; if test fails repeat flushing procedure, Go to step Monitor (chart) the following parameters: ASL102 engine speed AS018 SCR inlet temperature AS019 SCR outlet temperature AS035 SCR inlet NOx sensor AS036 SCR outlet NOx sensor AS101 NOx conversion efficiency 6 All information subject to change without notice. Copyright 2011 DETROIT DIESEL CORPORATION

5 WARNING: ENGINE EXHAUST To avoid injury from inhaling engine exhaust, always operate the engine in a well-ventilated area. Engine exhaust is toxic. WARNING: PERSONAL INJURY To avoid injury before starting and running the engine, ensure the vehicle is parked on a level surface, parking brake is set, and the wheels are blocked. 13. Start engine and perform a parked regeneration. Retain the log file. Does the NOx conversion efficiency rise and stay above 70% (0.70) during the regeneration? a. Yes; clear faults and release vehicle. b. No; Go to step 14. NOTE: Disregard SPN 3361/FMI 5 that sets with DEF metering unit dosing valve unplugged. 14. Disconnect the DEF metering unit dosing valve. 15. Start engine and perform a second parked regeneration. Retain the log file. 16. Send the log files from step 13 and step 15 to the CSC for further analysis and instruction. All information subject to change without notice. 7

6 4 SPN 3364/FMI 17 - EPA10 4 SPN 3364/FMI 17 - EPA10 This diagnostic is typically improper Diesel Exhaust Fluid (DEF) quality warning. 1. Connect DDDL/DDRS 7.04 SP5 or higher. 2. If SPN 3364 / FMI any (improper DEF quality) is also present, repair SPN 3364 first. 3. Using refractometer from DEF test kit W , measure DEF percentage. Is DEF percentage between 28 and 36%? a. Yes; Go to step 4. b. No; refer to appropriate manual for DEF tank cleaning/flushing procedure, then Go to step Turn ignition ON. 5. Compare DEF pressure to ambient air pressure (baro) and DEF air pressure. 6. Is DEF pressure within 4.3 psi of ambient air pressure (baro) and DEF air pressure? a. Yes; Go to step 7. b. b. No; replace the DEF Pressure Sensor, then Go to step Visually check all DEF supply and air lines for physical damage (kinks, cracks, leaks, disconnects). a. If damage is found, repair as necessary, then Go to step 12. b. If no damage is found, Go to step Perform a DEF quantity test service routine and record the amount of DEF fluid level dispensed. The amount of DEF delivered will vary depending on the diagnostic tool version. If using DDRS/DDDL version 7.05 or earlier, is the dispensed DEF fluid level between 44 and 59mL? If using DDRS/DDDL version 7.05SP1 or later, is the dispensed DEF fluid level between 102 and 138mL? a. Yes; Go to step 12. b. No; Go to step Remove DEF air pressure and temperature sensors. 10. Remove the DEF inlet delivery line and DEF air supply line from metering unit. Remove DEF nozzle from the ATD box. 11. Flush warm water into DEF air pressure and temperature sensor cavities in the DEF metering unit until water flows from the DEF inlet and DEF nozzle. Re-install sensors and repeat quantity test; if test fails, repeat flushing procedure, then Go to step Monitor (chart) the following parameters: ASL102 Engine Speed AS018 SCR Inlet Temperature AS019 SCR Outlet Temperature AS035 SCR Inlet NOx Sensor AS036 SCR Outlet NOx Sensor AS101 NOx Conversion Efficiency WARNING: ENGINE EXHAUST To avoid injury from inhaling engine exhaust, always operate the engine in a well-ventilated area. Engine exhaust is toxic. WARNING: PERSONAL INJURY To avoid injury before starting and running the engine, ensure the vehicle is parked on a level surface, parking brake is set, and the wheels are blocked. 13. Start engine and perform a parked regeneration. Retain the log file. Does the NOx conversion efficiency rise and stay above 70% (0.70) during the regeneration? 8 All information subject to change without notice. Copyright 2011 DETROIT DIESEL CORPORATION

7 a. Yes; clear faults and release vehicle. b. No; Go to step 14. NOTE: Disregard SPN 3361/FMI 5 that sets with DEF metering unit dosing valve unplugged. 14. Disconnect the DEF metering unit dosing valve. 15. Start engine and perform a second parked regeneration. Retain the log file. 16. Send the log files from step 13 and step 15 to the CSC for further analysis and instruction. All information subject to change without notice. 9

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