Timing Chain: Service and Repair

Size: px
Start display at page:

Download "Timing Chain: Service and Repair"

Transcription

1 1996 Nissan-Datsun Truck D21 Hardbody 2WD L4-2389cc 2.4L SOHC MFI (KA24E) Copyright 2013, ALLDATA Page 1 Timing Chain: Service and Repair *** THIS ARTICLE INCLUDES UPDATES MADE BY TSB 95027, DATED MARCH 22, 1995 *** CAUTION: After removing timing chain, do not turn crankshaft and camshaft separately, or valves will strike piston heads. EMOVAL 1. Disconnect battery terminal. 2. Drain coolant from radiator. 3. Remove radiator shroud and cooling fan. 4. Remove the following belts. - Power steering drive belt. - Compressor drive belt. - Alternator drive belt. 5. Remove all spark plugs. Timing Components 6. Set No.1 piston at T.D.C. on its compression stroke. 7. Remove the following parts. Setting TDC- Distributor

2 1996 Nissan-Datsun Truck D21 Hardbody 2WD L4-2389cc 2.4L SOHC MFI (KA24E) Copyright 2013, ALLDATA Page 2 External Parts Removal - Power steering pump, idler pulley and power steering pump brackets. - Compressor idler pulley. - Crankshaft pulley. Removing Crankshaft Pulley - Oil pump with pump drive spindle. - Rocker cover. 8. Remove oil pan. See: Engine Lubrication/Oil Pan/Service and Repair Removing Oil Pump 9. Remove front cover. Removing Front Cover

3 1996 Nissan-Datsun Truck D21 Hardbody 2WD L4-2389cc 2.4L SOHC MFI (KA24E) Copyright 2013, ALLDATA Page Remove the following parts. - Chain tensioner. - Chain guides. - Timing chain and sprocket. - Oil thrower, oil pump drive gear and crankshaft sprocket. INSPECTION Timing Parts- Locations Timing Chain Component Inspection 1. Check for cracks and excessive wear at roller links. Replace If necessary. NSTALLATION After removing timing chain, do not rotate crankshaft and camshaft separately because valves will hit piston head.

4 1996 Nissan-Datsun Truck D21 Hardbody 2WD L4-2389cc 2.4L SOHC MFI (KA24E) Copyright 2013, ALLDATA Page 4 Front Of Crankshaft 1. Install crankshaft sprocket, oil pump drive gear and oil thrower. - Make sure that mating marks of crankshaft sprocket face engine front. 2. Install camshaft sprocket. 3. Confirm that No.1 piston is set at T.D.C. on its compression stroke. 4. Install timing chain. Fig. 3 Timing Mark Alignment. - Set timing chain by aligning its mating marks with those of crankshaft sprocket and camshaft sprocket. 5. Tighten camshaft sprocket bolt. Tightening Camshaft Sprocket Bolt

5 1996 Nissan-Datsun Truck D21 Hardbody 2WD L4-2389cc 2.4L SOHC MFI (KA24E) Copyright 2013, ALLDATA Page 5 6. Install chain guide and chain tensioner. CAUTION: SERVICE INFORMATION Timing Chain Tensioner If servicing the timing chain or replacing a long block, check to see if it has the steel-backed tension side guide. If not, please replace it with the countermeasure guide, including the two bolts listed. Due to the changes made to the guide, new style bolts are required. Refer to TSB Apply liquid gasket to front cover. 8. Apply lithium grease to sealing lip of crankshaft oil seal. 9. Install front cover. - Be careful not to damage cylinder head gasket. Applying Sealant To Front Cover

6 1996 Nissan-Datsun Truck D21 Hardbody 2WD L4-2389cc 2.4L SOHC MFI (KA24E) Copyright 2013, ALLDATA Page 6 Front Cover Oil Seals - Do not forget oil seal. 10. Install rubber plug. See: Cylinder Head Assembly/Service and Repair/Removal 11. Install oil pan. See: Engine Lubrication/Oil Pan/Service and Repair 12. Install oil pump and distributor driving spindle with new gasket in front cover. Installing Oil Pump a. Assemble oil pump and driving spindle, aligning punchmark on driving spindle with oil hole. b. Make sure that driving spindle is set as shown in image. 13. Install distributor. Distributor Driving Spindle

7 1996 Nissan-Datsun Truck D21 Hardbody 2WD L4-2389cc 2.4L SOHC MFI (KA24E) Copyright 2013, ALLDATA Page 7 Setting TDC- Distributor 14. Make sure that No. 1 piston is set at T.D.C. and that distributor rotor is set at No.1 cylinder spark position.

1991 Nissan 240SX. 2.4L 4-CYL - VINS [F,M,S] 1991 ENGINES Nissan 2.4L 4-Cylinder

1991 Nissan 240SX. 2.4L 4-CYL - VINS [F,M,S] 1991 ENGINES Nissan 2.4L 4-Cylinder NOTE: Use illustration for component reference. See Fig. 7. 1. Remove spark plug wires. Set No. 1 piston at TDC on its compression stroke. Remove vacuum hoses, electrical harnesses, connectors, and harness

More information

2000 Nissan Altima SE

2000 Nissan Altima SE Removal 1. Release fuel pressure. See FUEL PRESSURE RELEASE. Drain coolant from radiator and cylinder block. Drain engine oil. Disconnect all necessary coolant hoses, electrical connectors, vacuum hoses,

More information

1999 Nissan Altima GLE

1999 Nissan Altima GLE TIMING CHAIN CAUTION: If cylinder head is installed and timing chain is disconnected, DO NOT rotate camshaft or crankshaft; valves will contact pistons, resulting in bent valves. NOTE: Following procedure

More information

Intake Manifold: Service and Repair Removal

Intake Manifold: Service and Repair Removal 1992 Toyota Truck Pickup 2WD V6-180.5 2959cc 3.0L SOHC (3VZ-E) Copyright 2013, ALLDATA 10.52 Page 1 Intake Manifold: Service and Repair Removal NOTE: If removing and later reinstalling the fluid coupling

More information

Engine - Timing Chain/Front Cover Revised Procedure Classification: EM98-009

Engine - Timing Chain/Front Cover Revised Procedure Classification: EM98-009 1995 Nissan-Datsun 200SX L4-1597cc 1.6L DOHC MFI (GA16DE) Page 1 Technical Service Bulletin # 98-107 Date: 990111 Engine - Timing Chain/Front Cover Revised Procedure Classification: EM98-009 Reference:

More information

2003 Nissan-Datsun Truck Frontier 4WD V6-3.3L (VG33E)

2003 Nissan-Datsun Truck Frontier 4WD V6-3.3L (VG33E) 1 of 15 8/7/2016 2:34 PM 2003 Nissan-Datsun Truck Frontier 4WD V6-3.3L (VG33E) Vehicle» Engine, Cooling and Exhaust» Engine» Cylinder Head Assembly» Service and Repair» Removal and Installation 2 of 15

More information

1990 Nissan-Datsun 300ZX V6-2960cc DOHC Turbo (VG30DETT) Service and Repair TIMING BELT REPLACEMENT

1990 Nissan-Datsun 300ZX V6-2960cc DOHC Turbo (VG30DETT) Service and Repair TIMING BELT REPLACEMENT 1990 Nissan-Datsun 300ZX V6-2960cc DOHC Turbo (VG30DETT) Service and Repair TIMING BELT REPLACEMENT CAUTION: a. Do not bend or twist timing belt. b. After removing timing belt, do not turn crankshaft and

More information

1 of 12 11/20/2016 9:32 PM

1 of 12 11/20/2016 9:32 PM 1 of 12 11/20/2016 9:32 PM Caution: After removing timing chain, do not turn crankshaft and camshaft separately, or valves will strike piston heads. Apply new engine oil to the sliding surfaces when Installing

More information

2001 Dodge Dakota ENGINES 4.7L V8

2001 Dodge Dakota ENGINES 4.7L V8 FRONT COVER Removal & Installation 1. Disconnect negative battery cable. Remove drive belt. Remove A/C compressor mounting bolts, and position compressor aside. Drain cooling system. Remove radiator hoses.

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal (200SX & 300ZX)

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal (Esteem) 1. Disconnect negative battery cable. Remove right side engine under cover. Remove power steering and A/C compressor drive belts. 2. Remove A/C compressor

More information

2005 Hyundai Tucson LX. On some models, engine is equipped with a timing belt and timing chain. Inspect timing chain when replacing timing belt.

2005 Hyundai Tucson LX. On some models, engine is equipped with a timing belt and timing chain. Inspect timing chain when replacing timing belt. TIMING BELT NOTE: On some models, engine is equipped with a timing belt and timing chain. Inspect timing chain when replacing timing belt. Removal 1. Remove the engine cover. See Fig. 1. 2. Remove right

More information

1990 Buick Electra Limited

1990 Buick Electra Limited 4. To install remaining components, reverse removal procedure. Coat rocker arm bolts with GM Threadlock (12345493) prior to installation. Fig. 3: Cylinder Head Bolt Tightening Sequence FRONT CRANKSHAFT

More information

2002 Explorer Sport/Sport Trac Workshop Manual

2002 Explorer Sport/Sport Trac Workshop Manual Page 1 of 17 SECTION 303-01: Engine 4.0L Single Overhead Camshaft (SOHC) IN-VEHICLE REPAIR Procedure revision date: 07/13/2005 Cylinder Head Special Tool(s) Spark Plug Wire Remover 303-106 (T74P-6666-A)

More information

Timing Chain: Service and Repair

Timing Chain: Service and Repair 2005 Nissan-Datsun Altima L4-2.5L (QR25DE) Copyright 2013, ALLDATA 10.52SS Page 1 Timing Chain: Service and Repair TIMING CHAIN Removal and Installation Apply new engine oil to parts marked in illustration

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. Rotate engine clockwise and position cylinder No. 1 on TDC of compression stroke. Ensure "O" mark on crankshaft pulley aligns

More information

Fig. 6: Assembling Piston & Rod. NOTE: Notch must face forward Toyota Starlet CRANKSHAFT MAIN BEARINGS

Fig. 6: Assembling Piston & Rod. NOTE: Notch must face forward Toyota Starlet CRANKSHAFT MAIN BEARINGS connecting rods are marked for reassembly. 3. Thoroughly clean and inspect all components. Coat pin with engine oil and heat piston to 158-176 F (70-80 C). Pin should push fit with thumb pressure through

More information

2.4L 4-CYL - VINS [F,H,S]

2.4L 4-CYL - VINS [F,H,S] 2.4L 4-CYL - VINS [F,H,S] 1990 Nissan 240SX 1990 ENGINES Nissan 2.4L 4-Cylinder Axxess, Pickup, Stanza, 240SX * PLEASE READ THIS FIRST * NOTE: For engine repair procedures not covered in this article,

More information

MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE

MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE HONDA 2.2L & 2.3L 4-Cylinder - DOHC & SOHC - 1990-97 MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE For 1990-94 vehicles, the manufacturer recommends camshaft and balance shaft belts be replaced at 90,000

More information

Testing and Inspection. Diagnostic Procedure Step 1-2

Testing and Inspection. Diagnostic Procedure Step 1-2 1 of 4 5/22/2008 7:54 AM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 2002 Nissan-Datsun Altima 2.5 S L4-2.5L (QR25DE) Vehicle

More information

1989 Nissan 300ZX. 3.0L V6 - VIN [H] & 3.0L V6 TURBO - VIN [C] 1989 Engines - 3.0L & 3.0L Turbo V6

1989 Nissan 300ZX. 3.0L V6 - VIN [H] & 3.0L V6 TURBO - VIN [C] 1989 Engines - 3.0L & 3.0L Turbo V6 INTAKE MANIFOLD Removal 1. Release fuel system pressure. Disconnect battery and drain cooling system. Disconnect vacuum and coolant lines attached to intake manifold and label accordingly. Remove throttle

More information

2001 Chrysler Truck PT Cruiser L4-2.4L VIN B Copyright 2013, ALLDATA Page 1

2001 Chrysler Truck PT Cruiser L4-2.4L VIN B Copyright 2013, ALLDATA Page 1 2001 Chrysler Truck PT Cruiser L4-2.4L VIN B Copyright 2013, ALLDATA 10.52 Page 1 Timing Belt: Service and Repair Timing Belt REMOVAL 1. Disconnect negative battery cable. 2. Raise vehicle on hoist. Remove

More information

1983 BMW 320i. 1.8L 4-CYL 1983 Engines - 1.8L 4-Cylinder Engines - 1.8L 4-Cylinder

1983 BMW 320i. 1.8L 4-CYL 1983 Engines - 1.8L 4-Cylinder Engines - 1.8L 4-Cylinder ENGINE IDENTIFICATION 1.8L 4-CYL 1983 Engines - 1.8L 4-Cylinder For engine repair procedures not covered in this article, see ENGINE OVERHAUL PROCEDURES - GENERAL INFORMATION article in the GENERAL INFORMATION

More information

Service and Repair. Removal. Remove the engine cover. Remove the drive belt. Select Vehicle New TSBs Technician's Reference

Service and Repair. Removal. Remove the engine cover. Remove the drive belt. Select Vehicle New TSBs Technician's Reference 1 of 7 4/5/2008 9:30 AM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 2002 Kia Truck Sedona EX V6-3.5L Vehicle Level Engine,

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Raise and

More information

3. Using the ST, align the Top mark on crank sprocket to nine o clock position as shown in the figure

3. Using the ST, align the Top mark on crank sprocket to nine o clock position as shown in the figure 2008 Tribeca (3.6L) MECHANICAL(H6DO) > Timing Chain Assembly Report a problem with this article INSTALLATION Be careful that the foreign matter is not into or onto assembled component during installation.

More information

Timing Belt: Service and Repair Removal and Installation Removal

Timing Belt: Service and Repair Removal and Installation Removal 2004 Acura Truck MDX V6-3471cc 3.5L Copyright 2009, ALLDATA 10.10 Page 1 Timing Belt: Service and Repair Removal and Installation Removal 1. Turn the crankshaft so its white mark (A) lines up with the

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. On Millenia, raise and support vehicle. Remove right front wheel. Remove lower engine covers. 2. On all models, remove accessory

More information

2001 Mitsubishi Truck Montero LTD 4WD V6-3.5L SOHC Copyright 2006, ALLDATA 8.80 Page 1. Timing Belt: Service and Repair

2001 Mitsubishi Truck Montero LTD 4WD V6-3.5L SOHC Copyright 2006, ALLDATA 8.80 Page 1. Timing Belt: Service and Repair 2001 Mitsubishi Truck Montero LTD 4WD V6-3.5L SOHC Copyright 2006, ALLDATA 8.80 Page 1 Timing Belt: Service and Repair 2001 Mitsubishi Truck Montero LTD 4WD V6-3.5L SOHC Copyright 2006, ALLDATA 8.80 Page

More information

Timing Belt: Service and Repair Removal

Timing Belt: Service and Repair Removal 2001 Honda Civic DX Sedan L4-1668cc 1.7L SOHC MFI Copyright 2013, ALLDATA 10.52 Page 1 Timing Belt: Service and Repair Removal Special Tools Required ^ Holder handle 07JAB-001020A ^ Holder attachment,

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT & BALANCE SHAFT BELT

More information

PARTIAL ENGINE ASSY (2TR FE)

PARTIAL ENGINE ASSY (2TR FE) COMPONENTS 147 1421Z01 Clip Hood Subassy x9 Radiator Support to Frame Seal LH 30 (306, 22) 30 (306, 22) Fan and Generator V Belt 5.0 (51, 44 in. lbf) Fan Shroud Fan Pulley Fan w/ Fluid Coupling PRE RUNNER

More information

Distributor: Service and Repair Distributor Replacement REMOVAL PROCEDURE

Distributor: Service and Repair Distributor Replacement REMOVAL PROCEDURE 2001 Chevy Truck S10/T10 Blazer 2WD V6-4.3L VIN W Copyright 2007, ALLDATA 9.50 Page 1 Distributor: Service and Repair Distributor Replacement REMOVAL PROCEDURE NOTE: There are two procedures available

More information

2001 Toyota MR ENGINES' '1.8L 4-Cylinder

2001 Toyota MR ENGINES' '1.8L 4-Cylinder TIMING CHAIN Removal 1. Disconnect negative battery cable. Drain cooling system. On Corolla, remove windshield washer fluid reservoir. On Celica, remove upper front fender apron seal and upper radiator

More information

1996 Isuzu Truck Rodeo (2WD) V6-3165cc 3.2L SOHC (6VD1)

1996 Isuzu Truck Rodeo (2WD) V6-3165cc 3.2L SOHC (6VD1) 1996 Isuzu Truck Rodeo (2WD) V6-3165cc 3.2L SOHC (6VD1) Service and Repair Notes REMOVAL STEPS Preparation: Battery ground cable 1. Radiator upper fan shroud Remove from radiator. 2. Cooling fan assembly

More information

1995 Mitsubishi Montero LS. Ensure timing marks are aligned. Mark timing belt direction of rotation.

1995 Mitsubishi Montero LS. Ensure timing marks are aligned. Mark timing belt direction of rotation. TIMING BELT NOTE: Ensure timing marks are aligned. Mark timing belt direction of rotation. Removal 1. Disconnect negative battery cable. Drain engine coolant. Remove engine coolant reservoir tank, fan

More information

Removing and installing timing case cover. A. Engine

Removing and installing timing case cover. A. Engine 01-2100 Removing and installing timing case cover Operation no. of operation texts and work units or standard texts and flat rates 01-0080, 8009 A. Engine 119.960 Viscous fan clutch remove, install (20-3120).

More information

2003 Hyundai Sonata LX

2003 Hyundai Sonata LX TIMING & COUNTERBALANCE SHAFT BELTS Removal CAUTION: DO NOT rotate engine counterclockwise (as viewed from timing belt end of engine). If reusing timing belt, place reference mark on timing belt to indicate

More information

1992 Mitsubishi 3000GT VR-4

1992 Mitsubishi 3000GT VR-4 TIMING BELT Removal (Diamante SOHC) 1. Remove left front and left side splash shields. Using engine hoist, lift engine just enough to remove weight from engine mounts. Remove drive belts. Remove A/C tensioner

More information

GM 6-Cylinder Cam Tool Set 3.0L and 3.2L Operating Instructions

GM 6-Cylinder Cam Tool Set 3.0L and 3.2L Operating Instructions GM 6-Cylinder Cam Tool Set 3.0L and 3.2L Operating Instructions Set Includes: Locking Tool... 536594 Locking Tool... 536595 Crankshaft Holding Tool... 536596 Alignment Gauge... 536608 Belt Installation

More information

TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft. Lbs. (N.m) A/C Compressor Bracket Bolts Upper Vertical Bolt 16-21 (22-29) Horizontal Bolts 32-43 (43-58) A/C Compressor-To-Bracket Bolts 32-43

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. Remove air cleaner assembly. Remove upper fan shroud. Remove cooling fan assembly. Remove all accessory drive belts. 2.

More information

2006 Audi S4 Quattro Sedan (8EC) V8-4.2L (BHF)

2006 Audi S4 Quattro Sedan (8EC) V8-4.2L (BHF) 1 of 6 2/21/2013 6:57 PM 2006 Audi S4 Quattro Sedan (8EC) V8-4.2L (BHF) Vehicle» Engine, Cooling and Exhaust» Engine» Cylinder Head Assembly» Service and Repair» Cylinder Head Cylinder Head Removing All

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. Raise and support vehicle. Remove lower engine cover. On Celica and Camry, remove right front wheel. On all models, lower

More information

2004 Nissan/Datsun Truck Quest Mini Van 3.5L SFI DOHC 6cyl Repair Guides Engin...

2004 Nissan/Datsun Truck Quest Mini Van 3.5L SFI DOHC 6cyl Repair Guides Engin... Page 1 of 10 SAVE 20% ON ONLINE SHIP-TO-HOME ORDERS OF $100 OR MORE. Use Code: MOM20 See Details Nissan Quest 2001-02 and 2004-06 REMOVAL & INSTALLATION Timing Chain Cover Removal & Installation 3.5L Engine

More information

IN-VEHICLE REPAIR. Timing Drive Components. Removal. 3. Disconnect the eight ignition coil electrical connectors.

IN-VEHICLE REPAIR. Timing Drive Components. Removal. 3. Disconnect the eight ignition coil electrical connectors. 303-01A-1 IN-VEHICLE REPAIR Timing Drive Components 303-01A-1 Special Tool(s) Compressor, Valve Spring 303-581 (T97T-6565-A) Holding Tool, Crankshaft 303-448 (T93P-6303-A) 3. Disconnect the eight ignition

More information

Timing Belt: Service and Repair Installation NOTE: Check the water pump for water leakage and the oil seal for oil leakage.

Timing Belt: Service and Repair Installation NOTE: Check the water pump for water leakage and the oil seal for oil leakage. 1991 Daihatsu Truck Rocky L4-1589cc 1.6L SOHC Page 1 Timing Belt: Service and Repair Installation NOTE: Check the water pump for water leakage and the oil seal for oil leakage. Repair any water leakage

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION NOTE: For reassembly reference, label all electrical connectors, vacuum hoses and fuel lines before removal. Also place mating marks on engine hood and other major assemblies before

More information

1.6L 4-CYL - VIN [E]

1.6L 4-CYL - VIN [E] 1.6L 4-CYL - VIN [E] 1993 Nissan Sentra 1993 NISSAN ENGINES 1.6L 4-Cylinder NX, Sentra * PLEASE READ THIS FIRST * NOTE: For engine repair procedures not covered in this article, see ENGINE OVERHAUL PROCEDURES

More information

5.7L ENGINE PARTS BOOK. Not for. Reproduction

5.7L ENGINE PARTS BOOK. Not for. Reproduction 5.7L ENGINE PARTS BOOK Engine Model: Engine Family: PSI, Industrial Engine Spec N.: 39004120-39004248 Parts Book Revision: December, 2015 TABLE OF CONTENTS SECTION PAGE CYLINDER BLOCK... 3-5 CYLINDER HEAD...

More information

1999 Honda Accord DX

1999 Honda Accord DX Installation 1. Clean tensioner pulleys. Ensure cylinder No. 1 is at TDC by aligning dimple on timing belt drive pulley with pointer on oil pump housing. See Fig. 4. Ensure camshaft pulley TDC marks are

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal (Standard Tensioner

More information

Zoom and Print Options

Zoom and Print Options Vehicle» Engine, Cooling and Exhaust» Engine» Timing Components» Timing Chain» Service and Repair» Procedures» Timing Chain and Sprockets Replacement Timing Chain and Sprockets Replacement Tools Required

More information

IN-VEHICLE REPAIR. Timing Drive Components Camshaft Drive Cassette, LH. Special Tool(s) Holding Tool, Camshaft Sprocket (T97T-6256)

IN-VEHICLE REPAIR. Timing Drive Components Camshaft Drive Cassette, LH. Special Tool(s) Holding Tool, Camshaft Sprocket (T97T-6256) 303-01A-1 IN-VEHICLE REPAIR Timing Drive Components Camshaft Drive Cassette, LH 303-01A-1 Special Tool(s) Holding Tool, Camshaft Sprocket 303-564 (T97T-6256) Adapter for 303-564 303-578 (T97T-6256-A) Holding

More information

2/18/2017 Cylinder Head Assembly Service and Repair, Removal and Replacement: Cylinder Head

2/18/2017 Cylinder Head Assembly Service and Repair, Removal and Replacement: Cylinder Head Cylinder Head http://repair.alldata.com/alldata/article/display.action?componentid=65&itypeid=401&nonstandardid=2762152&vehicleid=47645&miles=&printfriendl 1/17 RH Splash Shield Accessory Drive Belt, Thermostat

More information

2007 Ford Freestyle SEL

2007 Ford Freestyle SEL Fig. 279: Exploded View Of Engine Heads, Intake & Exhaust Components Item Part Number Description 1 9D475 Exhaust gas recirculation (EGR) system module 2 9D477 EGR module tube 3 9F485 RH exhaust manifold

More information

Timing Belt: Service and Repair Timing Belt Replacement

Timing Belt: Service and Repair Timing Belt Replacement 2003 Saturn Truck VUE V6-3.0L VIN B Copyright 2007, ALLDATA 9.50 Page 1 Timing Belt: Service and Repair Timing Belt Replacement Removal Procedure 1. Remove the front timing belt cover. 2. Rotate the crankshaft

More information

Fastener Tightening Specifications Specification

Fastener Tightening Specifications Specification 2008 G6 Applies to: 3.5L Report a problem with this article Fastener Tightening s A/C Compressor Bracket Bolt Camshaft Position Actuator Assembly Bolt 16 Y 12 lb ft Camshaft Position Actuator Magnet Bolt

More information

2005 Chrysler 300 C ENGINE Mechanical - 3.5L - Service Information & Magnum

2005 Chrysler 300 C ENGINE Mechanical - 3.5L - Service Information & Magnum 1. Install camshaft sprockets onto the camshafts. Install NEW sprocket attaching bolts into place. The 255 mm (10 in.) bolt is to be installed in the left camshaft and the 213 mm (8 3/8 in.) bolt is to

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING & COUNTERBALANCE SHAFT BELTS

More information

WARNING: ALWAYS relieve fuel pressure before disconnecting any fuel related component. DO NOT allow fuel to contact engine or electrical components.

WARNING: ALWAYS relieve fuel pressure before disconnecting any fuel related component. DO NOT allow fuel to contact engine or electrical components. 4.0L V8 - VINS [K,U] Selected Block 1990 Lexus LS 400 For Lextreme Powertrain 2020 S. Hacienda Blvd. # D Hacienda Heights California 91745 Copyright 1998 Mitchell Repair Information Company, LLC Friday,

More information

E02 CYLINDER HEAD COVER ASSY

E02 CYLINDER HEAD COVER ASSY TNG 150cc ZT E01 FAN COVER ASSY 1 BN0061-1 Clip 1 2 150ZT-E01.02 BN0064 Fan Cover 1 3 BN0061-2 Bracket 1 4 150ZT-E01.04 BN0064-4 Carburetor Cooling Duct 1 5 150ZT-E01.05 BN0064-3 Decorative Cover 1 6 150ZT-E01.06

More information

Use Installation Procedure 1 when the crankshaft has NOT been rotated from the original position.

Use Installation Procedure 1 when the crankshaft has NOT been rotated from the original position. 2001 Blazer 4WD Applies to: 4.3L Report a problem with this article Removal Procedure Notice: There are two procedures available to install the distributor. Use Installation Procedure 1 when the crankshaft

More information

NOTE: Do not disassemble upper intake manifold from lower intake manifold unless replacement of one of the components is necessary.

NOTE: Do not disassemble upper intake manifold from lower intake manifold unless replacement of one of the components is necessary. Fig. 2: Lower Intake Manifold Bolt Tightening Sequence INTAKE MANIFOLD (UPPER) NOTE: Do not disassemble upper intake manifold from lower intake manifold unless replacement of one of the components is necessary.

More information

Toyota Truck Pickup 2WD L4-2.4L SOHC (22R) 1987

Toyota Truck Pickup 2WD L4-2.4L SOHC (22R) 1987 Timing Chain: Service and Repair Toyota Truck Pickup 2WD L4-2.4L SOHC (22R) 1987 PREPARATION FOR REMOVAL OF TIMING CHAIN 1. REMOVE CYLINDER HEAD 2. REMOVE RADIATOR 3. REMOVE OIL PAN (a) Remove the engine

More information

Page 1 of 11 Assembly 50. Install the timing chain guide. Tighten to 12 Nm. Page 2 of 11 51. Install the crankshaft sprocket. 52. Install the chain tensioning tool 303-532 to the exhaust camshaft sprocket.

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION Page 1 of 11 REMOVAL & INSTALLATION TIMING BELT Tips Click a link to view tip Tech1 Question: Timing problems P0340 Tech1 Question: 2.2 TIMING PROBLEMS - RESOLVED Removal Tips Click a link to view tip

More information

2012 Kia Soul L4 2.0L

2012 Kia Soul L4 2.0L 2012 Kia Soul L4 2.0L Vehicle» Engine, Cooling and Exhaust» Engine» Timing Chain» Service and Repair» Repair Procedures» Part 1 Removal Engine removal is not required for this procedure. CAUTION: Use fender

More information

MECHANICAL(H4DOTC DIESEL) > Cylinder Block INSTALLATION 1. After setting the cylinder block to ST, install the crankshaft bearing.

MECHANICAL(H4DOTC DIESEL) > Cylinder Block INSTALLATION 1. After setting the cylinder block to ST, install the crankshaft bearing. MECHANICAL(H4DOTC DIESEL) > Cylinder Block INSTALLATION 1. After setting the cylinder block to ST, install the crankshaft bearing. ST 499817100 ENGINE STAND Apply a coat of engine oil to the bearing and

More information

2001 Chevrolet Metro LSi ENGINES 1.3L 4-Cylinder - Metro & Firefly (Canadian) Fig. 3: Exploded View Of Timing Belt & Components (Typical)

2001 Chevrolet Metro LSi ENGINES 1.3L 4-Cylinder - Metro & Firefly (Canadian) Fig. 3: Exploded View Of Timing Belt & Components (Typical) Fig. 3: Exploded View Of Timing Belt & Components (Typical) Fig. 4: Aligning Timing Marks 6. Loosen the timing belt tensioner bolt and the stud. 7. After pushing up the tensioner plate completely with

More information

MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE

MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE MAZDA 1.6L & 1.8L 4-Cylinder - 1986-95 MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE For 1992 and earlier model years, the manufacturer recommends the belt be replaced every 60,000 miles. For 1993-95

More information

10/6/2017 Engine mechanical > Qr25de > Removal and installation > Timing chain 2012 Nissan Frontier MotoLogic

10/6/2017 Engine mechanical > Qr25de > Removal and installation > Timing chain 2012 Nissan Frontier MotoLogic 2012 Frontier Report a problem with this article https://www.motologic.com/car/bcccc3df2606263be9c3e41bf785b881/article/a61013ad842ec2ab361f2c98cf9f0577h24?returnpath=%2fcar%2fbccc 1/10 TIMING CHAIN Exploded

More information

REMOVAL EM SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (w/ Air Conditioning System) (a) Remove the bolt shown in the illustration.

REMOVAL EM SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (w/ Air Conditioning System) (a) Remove the bolt shown in the illustration. 21 ROVAL 1. ROVE HOOD SUB-ASSBLY 2. DISCHARGE FUEL SYST PRESSURE (See page FU-1) 3. ROVE NO. 1 ENGINE UNDER COVER SUB- ASSBLY (for 4WD and Pre-Runner) (a) Remove the 4 bolts, then remove the No. 1 engine

More information

IN-VEHICLE REPAIR. Cylinder Head. Special Tool(s) Timing Tool, Crankshaft TDC (T97T-6303-A) or. Special Tool(s) equivalent

IN-VEHICLE REPAIR. Cylinder Head. Special Tool(s) Timing Tool, Crankshaft TDC (T97T-6303-A) or. Special Tool(s) equivalent 303-01A-1 IN-VEHICLE REPAIR Cylinder Head Special Tool(s) Torque Wrench Extension 303-575 (T97T-6256-F) or equivalent Special Tool(s) 303-01A-1 Timing Tool, Crankshaft TDC 303-573 (T97T-6303-A) or equivalent

More information

REMOVAL 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE FRONT WHEEL RH. 3. REMOVE REAR WHEEL (for 4WD) (a) Move the select lever to N.

REMOVAL 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE FRONT WHEEL RH. 3. REMOVE REAR WHEEL (for 4WD) (a) Move the select lever to N. REMOVAL 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE FRONT WHEEL RH 3. REMOVE REAR WHEEL (for 4WD) (a) Move the select lever to N. (b) Check that the parking brake is released. (c) Remove

More information

TIMING CHAIN. TIMING CHAIN Removal and Installation EM-35 PFP:13028 EBS00I2X KBIA2511E

TIMING CHAIN. TIMING CHAIN Removal and Installation EM-35 PFP:13028 EBS00I2X KBIA2511E TIMING CHAIN Removal and Installation PFP:13028 EBS00I2X A EM C D E F G H I J K L M KBIA2511E EM-35 1. Camshaft sprocket (left bank EXH) 2. Camshaft sprocket (left bank INT) 3. Camshaft sprocket (right

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Noting position for installation reference, disconnect secondary wires from spark plugs. Remove spark plugs. 2. Disconnect negative battery cable. Remove air

More information

E03 CYLINDER HEAD ASSY 1 BN0030 Dowel Pin 4

E03 CYLINDER HEAD ASSY 1 BN0030 Dowel Pin 4 E01 FAN COVER ASSY 1 BN0061-1 Clip 1 2 150ZT-E01.02 BN0064 Fan Cover 1 3 BN0061-2 Bracket 1 4 150ZT-E01.04 BN0064-4 Carburetor Cooling Duct 1 5 150ZT-E01.05 BN0064-3 Decorative Cover 1 6 150ZT-E01.06 BN0063-2

More information

TIMING BELT/CHAIN AND SPROCKETS

TIMING BELT/CHAIN AND SPROCKETS 9-82 ENGINE 4.7L DN TIMING BELT / CHAIN COVER(S) (Continued) Fig. 130 Accessory Drive Belt Tensioner 1 - TENSIONER ASSEMBLY 2 - FASTENER TENSIONER TO FRONT COVER Fig. 132 Timing Chain Cover Fasteners (4)

More information

TIMING BELT TIMING BELT

TIMING BELT TIMING BELT TIMING BELT TIMING BELT DISASSEMBLY 1. Lift the vehicle by using of jack. 2. Remove the engine support bracket. (14 mm bolt and 2 nuts, 17 mm bolt) 3. Remove the power steering belt. 4. Remove the air

More information

2002 Dodge Pickup R1500

2002 Dodge Pickup R1500 CAUTION: Overtightening the tensioner arm torx bolt can cause severe damage to the cylinder head. Tighten torx bolt to specified torque only. Install left side chain tensioner arm. Apply Mopar Lock N,

More information

Toyota Truck Tacoma Extra Cab 2WD L4-2.4L (2RZ-FE) Timing Chain: Service and Repair

Toyota Truck Tacoma Extra Cab 2WD L4-2.4L (2RZ-FE) Timing Chain: Service and Repair Toyota Truck Tacoma Extra Cab 2WD L4-2.4L (2RZ-FE) 2002 Timing Chain: Service and Repair REMOVAL 1. REMOVE ENGINE UNDER COVER 2. DRAIN ENGINE OIL 3. 4 WD: REMOVE FRONT DIFFERENTIAL AND DRIVE SHAFTS

More information

Timing Belt: Service and Repair

Timing Belt: Service and Repair 2000 Isuzu Truck VehiCROSS (4WD) V6-3.5L Copyright 2006, ALLDATA 8.80 Page 1 Timing Belt: Service and Repair Removal 1. Disconnect battery ground cable. 2. Remove air cleaner assembly. 3. Remove radiator

More information

Timing Belt: Service and Repair TIMING BELT

Timing Belt: Service and Repair TIMING BELT 2003 Hyundai Truck Santa Fe V6-2.7L Copyright 2013, ALLDATA 10.52 Page 1 Timing Belt: Service and Repair TIMING BELT TIMING BELT 2.7L REMOVAL 1. Remove the engine cover. 2. Using a [16 mm], rotate the

More information

Remove four nuts, then the cooling fan assembly.

Remove four nuts, then the cooling fan assembly. The DOHC and SOHC engines both use the same Service and Repair procedure from Isuzu. Make note that the DOHC and SOHC engines both use a single gear for the camshaft but use different alignment marks.

More information

2003 Toyota Truck Highlander 2WD V6-3.0L (1MZ-FE) Copyright 2013, ALLDATA Page 1

2003 Toyota Truck Highlander 2WD V6-3.0L (1MZ-FE) Copyright 2013, ALLDATA Page 1 2003 Toyota Truck Highlander 2WD V6-3.0L (1MZ-FE) Copyright 2013, ALLDATA 10.52 Page 1 Timing Belt: Service and Repair TIMING BELT REPLACEMENT 1. REMOVE FRONT WHEEL RH 2. REMOVE FRONT FENDER APRON SEAL

More information

Mazda3 - Workshop Manual - Engine

Mazda3 - Workshop Manual - Engine Page 1 of 18 2005 - Mazda3 - Workshop Manual - Engine TIMING CHAIN REMOVAL/INSTALLATION WARNING: Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks

More information

Timing Chain Replacement and Riveting. Numbers in parentheses ( ) indicate a component or tool in the associated illustration.

Timing Chain Replacement and Riveting. Numbers in parentheses ( ) indicate a component or tool in the associated illustration. 1 of 5 4/9/2008 6:41 PM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 1995 Mercedes Benz E 320 Cabriolet (124 Chassis) L6-3199cc

More information

Valvetrain, servicing

Valvetrain, servicing Page 1 of 51 15-32 Valvetrain, servicing Note: Cylinder heads with small cracks between the valve seats that are less than 0.3 mm (0.012 in.) wide and/or between one valve seat and only the first 4 threads

More information

TIMING CHAIN COMPONENTS

TIMING CHAIN COMPONENTS Page 1 of 30 TIMING CHAIN COMPONENTS Fig. 46: Identifying Camshaft Timing Oil Control Valve Assembly Components With Torque Page 2 of 30 Specifications (1 Of 3) Fig. 47: Identifying Camshaft Timing Oil

More information

COMPONENT LOCATOR > DISASSEMBLED VIEWS

COMPONENT LOCATOR > DISASSEMBLED VIEWS Page 1 of 45 2006 Pontiac Grand Prix 3.8L Eng Base Service Manual: ENGINE MECHANICAL - 3.8L COMPONENT LOCATOR > DISASSEMBLED VIEWS Fig 1: Engine Block Component Views Callout Component Name 100 Engine

More information

1.8L & 2.2L 4-CYL Article Text 1998 Subaru Impreza

1.8L & 2.2L 4-CYL Article Text 1998 Subaru Impreza 1.8L & 2.2L 4-CYL Article Text 1998 Subaru Impreza ARTICLE BEGINNING 1995-98 ENGINES Subaru - 1.8L & 2.2L 4-Cylinder 1995-97: Impreza (1.8L) 1995-98: Impreza (2.2L), Legacy (2.2L) * PLEASE READ THIS FIRST

More information

FORD V8 ENGINES 209. the treated area, the block is cracked and should be replaced.

FORD V8 ENGINES 209. the treated area, the block is cracked and should be replaced. FORD V8 ENGINES 209 Cylinder block Core plug Strike here with hammer Drift 8 the treated area, the block is cracked and should be replaced. 3. Check flatness of the cylinder block deck. Place an accurate

More information

SECTION C Engine 5.4L (4V)

SECTION C Engine 5.4L (4V) 303-01C-i Engine 5.4L (4V) 303-01C-i SECTION 303-01C Engine 5.4L (4V) CONTENTS PAGE SPECIFICATIONS... 303-01C-2 303-01C-2 Engine 5.4L (4V) 303-01C-2 SPECIFICATIONS Material Motorcraft Metal Surface Prep

More information

1992 Toyota Cressida

1992 Toyota Cressida Monday, May 16, 2016 5:32:47 PM Page 13 2005 Mitchell Repair Information Company, LLC. Fig. 7: Exploded View Of Typical Cylinder Head & Components Fig. 8: Cylinder Head Bolt Removal Sequence Monday, May

More information

1998 Volkswagen Golf GL

1998 Volkswagen Golf GL Removal (Thermo Tensioner Roller - 1997 & Up) CAUTION: To prevent valves from contacting piston, DO NOT rotate camshaft or crankshaft with timing belt removed. Valve damage may result. 1. Remove air cleaner

More information

ASSEMBLY. Engine. Special Tool(s) Installer, Crankshaft Vibration Damper (T74P-6316-B) Special Tool(s)

ASSEMBLY. Engine. Special Tool(s) Installer, Crankshaft Vibration Damper (T74P-6316-B) Special Tool(s) 303-01A-1 ASSEMBLY Engine Special Tool(s) Tensioner, Timing Chain 303-571 (T97T-6K254-A) Special Tool(s) 303-01A-1 Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B) Holding Tool, Camshaft Sprocket

More information

SECTION C Engine 5.4L (4V)

SECTION C Engine 5.4L (4V) 303-01C-i Engine 5.4L (4V) 303-01C-i SECTION 303-01C Engine 5.4L (4V) CONTENTS PAGE IN-VEHICLE REPAIR Timing Drive Components... 303-01C-2 303-01C-2 Engine 5.4L (4V) 303-01C-2 IN-VEHICLE REPAIR Timing

More information

ENGINE MECHANICAL > VALVE CLEARANCE INSPECTION > 2.5L >

ENGINE MECHANICAL > VALVE CLEARANCE INSPECTION > 2.5L > Print 2003 Subaru Forester 2.5L Eng X ENGINE CONTROLS - ON-VEHICLE ADJUSTMENTS ENGINE MECHANICAL > VALVE CLEARANCE INSPECTION > 2.5L > 1. Set the vehicle onto the lift. 2. Lift-up the vehicle. 3. Remove

More information

CAUTION: Do not compress the ratchet assembly. This will damage the ratchet assembly.

CAUTION: Do not compress the ratchet assembly. This will damage the ratchet assembly. Installation Engines with ratcheting timing chain tensioners 1. CAUTION: Timing chain procedure must be followed exactly or damage to valves and pistons will result. CAUTION: Do not compress the ratchet

More information