PORTABLE GENERATOR Starting Watts / 1200 Rated Watts OWNER S MANUAL & OPERATING INSTRUCTIONS MODEL NUMBER

Transcription

1 OWNER S MANUAL & OPERATING INSTRUCTIONS warranty_badges.pdf 1 8/18/11 10:45 AM 1500 Starting Watts / 1200 Rated Watts PORTABLE GENERATOR MODEL NUMBER SAvE ThESE INSTRuCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA REV Santa Fe Springs Road Santa Fe Springs CA USA /

2 Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Visit our website: for more info: Product Info & Updates Frequently Asked Questions or Tech Bulletins Product Registration Call our Customer Care Team Toll-Free at: WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. *We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

3 Starting Watts / 1200 Rated Watts PORTABLE GENERATOR Table of Contents Introduction Introduction Portable Power Generator Accessories... 1 This Booklet Manual Conventions Safety Rules Controls and Features... 5 Generator Power Panel Parts Included... 7 Other... 7 Assembly Remove the Generator from the Shipping Carton.. 8 Attaching the Engine Vibration Mounts Attaching the Alternator Vibration Mounts Add Engine Oil Add Fuel... 9 Grounding... 9 Intalling the Spark Arrester Operation Generator Location Grounding Surge Protection Starting the Engine Connecting Electrical Loads Stopping the Engine Do Not Overload Generator Capacity Power Management Maintenance and Storage Engine Maintenance Oil Spark Plugs Air Filter Spark Arrester Cleaning Adjustments Maintenance Schedule Generator Maintenance Storage Generator Storage Specifications Engine Specifications Generator Specifications Fuel Oil Spark Plugs Valve Clearance Wiring Diagram Parts Diagram Parts List Engine Parts Diagram Engine Parts List Troubleshooting Warranty Warranty Qualifications Repair/Replacement Warranty Do Not Return The Unit To The Place Of Purchase Warranty Exclusions Normal Wear Installation, Use and Maintenance Other Exclusions Limits of Implied Warranty and Consequential Damage Contact Information Address Customer Service Technical Service

4 Introduction ENGLISH Introduction Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. Portable Power Generator This unit is a gasoline engine driven, alternating current (AC) generator. It is designed to supply electrical power for lighting, appliances, tools and similar equipment. Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our covers, power cables and storm kits, please visit our web site at: This Booklet Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve the right to change, alter and/or improve the product and this document at any time without prior notice. Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries. Champion Power Equipment Support Model Number Serial Number Date of Purchase Purchase Location For Oil Type see Add Engine Oil section. For Fuel Type see Add Fuel section. 1 REV

5 42431 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. WARNING WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. NOTE If you have questions regarding your generator, we can help. Please call our help line at CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. REV

6 Safety Rules ENGLISH WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. Operate generator outdoors only in a well ventilated area. DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings. DANGER CARBON MONOXIDE: using a generator indoors CAN KILL YOU IN MINUTES. DANGER Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result. Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught. DANGER Generator produces powerful voltage. DO NOT touch bare wires or receptacles. DO NOT use electrical cords that are worn, damaged or frayed. DO NOT operate generator in wet weather. DO NOT allow children or unqualified persons to operate or service the generator Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking. Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system. WARNING Sparks can result in fire or electrical shock. When servicing the generator: Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers. WARNING Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact. DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least three feet of clearance on all sides to ensure adequate cooling. Maintain at least five feet of clearance from combustible materials. WARNING Medical and Life Support Uses. In case of emergency, call 911 immediately. NEVER use this product to power life support devices or life support appliances. NEVER use this product to power medical devices or medical appliances. Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live. Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency. 3 REV

7 42431 ENGLISH Safety Rules DANGER Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. When adding or removing fuel: Turn the generator off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gas directly into the generator at the gas station. Use an approved container to transfer the fuel to the generator. DO NOT overfill the fuel tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes. When starting the generator: DO NOT attempt to start a damaged generator. Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the generator is resting firmly on level ground. When operating the generator: DO NOT move or tip the generator during operation. DO NOT tip the generator or allow fuel or oil to spill. When transporting or servicing the generator: Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty. Disconnect the spark plug wire. When storing the generator: Store away from sparks, open flames, pilot lights, heat and other sources of ignition. WARNING Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result. When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback. DO NOT start or stop the engine with electrical devices plugged in. CAUTION Exceeding the generator s running capacity can damage the generator and/or electrical devices connected to it. DO NOT overload the generator. Start the generator and allow the engine to stabilize before connecting electrical loads. Connect electrical equipment in the off position, and then turn them on for operation. Turn electrical equipment off before stopping the generator. DO NOT tamper with the governed speed. DO NOT modify the generator in any way. CAUTION Improper treatment or use of the generator can damage it, shorten its life and void your warranty. Use the generator only for intended uses. Operate only on level surfaces. DO NOT expose generator to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if: Electrical output is lost Equipment sparks, smokes or emits flames Equipment vibrates excessively REV

8 Controls and Features ENGLISH Read this owner s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator (1) Fuel Tank 1.45 gal. (5.5 L) capacity fuel tank. (2) Choke Used to start the engine. (3) Fuel Valve Turn this valve to the ON position to supply fuel to the engine. (5) Recoil Starter Used to manually start the engine. (6) Oil Filler Cap Check and fill engine oil level. (7) Power Panel See Power Panel section. (4) Air Cleaner Protects the engine by filtering dust and debris from the intake air. 5 REV

9 42431 ENGLISH Controls and Features Power Panel (1) Engine Switch Used to turn the generator on and off. (2) Intelligauge Three mode digital meter for displaying running hours, voltage and hertz. (3) Circuit Breaker Protects the generator against electrical overloads. Push to reset breaker. (4) 120 Volt AC, 20 Amp Receptacle (NEMA 5-20R) May be used to supply electrical power for the operation of 120 Volt AC, 10 Amp, single phase 60 Hz electrical loads. (5) Ground Terminal Consult an electrician for local grounding regulations. REV

10 Controls and Features ENGLISH Parts Included Your Gasoline Powered Generator ships with the following parts: Spark Arrester Kit Spark Arrestor...1 Cover Plate Screw with Lock Washer... 2 Other Vibration Mount (Engine Side)....2 Vibration Mount (Alternator Side)....2 Nut (M8)....4 Flange Bolt M8x Oil Funnel...1 Spark Plug Socket....1 Engine Side Mount Alternator Side Mount 7 REV

11 42431 ENGLISH Assembly Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at Please have your serial number and model number available. Remove the Generator from the Shipping Carton 1. Set the shipping carton on a solid, flat surface. 2. Remove everything from the carton except the generator. 3. Carefully cut each corner of the box from top to bottom. Fold each side flat on the ground to provide a surface area to install the wheel kit and support leg. Attaching the Engine Vibration Mounts 1. Thread the vibration mount bolt through the frame (engine side). 2. Firmly secure the bolt to the frame with the M8 nut. Tighten. DO NOT over tighten. 3. Repeat steps 1-2 for the remaining mount (2 total). Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty. NOTE The recommended oil type is 10W-30 automotive oil. 1. Place the generator on a flat, level surface. 2. Remove oil fill cap/dipstick to add oil. 3. Add 0.42 qt. (0.4 L) of oil and replace oil fill cap/ dipstick. Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. Attaching the Alternator Vibration Mounts 1. Thread the flange bolt (M8x20) through the vibration mount and then through the frame (alternator side). 2. Firmly secure the bolt to the frame with the M8 nut. Tighten. DO NOT over tighten. 3. Repeat steps 1-2 for the remaining mount (2 total). 4. Check engine oil level daily and add as needed. CAUTION The engine is equipped with a low-oil-shutoff and will stop when the oil level in the crankcase falls below the threshold level. NOTE Check oil often during the break-in period. Refer to the Maintenance section for recommended service intervals. NOTE The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing. REV

12 Assembly ENGLISH Add Fuel 1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. 2. DO NOT mix oil with fuel. 3. Clean the area around the fuel cap. 4. Remove the fuel cap. 5. Slowly add fuel to the tank. DO NOT overfill. Allow approximately ¼ inch of space for fuel expansion. 6. Screw on the fuel cap and wipe away any spilled fuel. Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock. WARNING Failure to properly ground the generator can result in electric shock. A ground terminal connected to the frame of the generator has been provided on the power panel. For remote grounding, connect of a length of heavy gauge (12 AWG minimum) copper wire between the generator ground terminal and a copper rod driven into the ground. We strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes. Installing the Spark Arrester Insert the spark arrester screen into the muffler outlet. Secure the spark arrester by placing the cover plate over the end of the screen, with the lettering facing outward. CAUTION Use regular unleaded gasoline with a minimum octane rating of 85. Do not mix oil and gasoline. Fill tank to approximately ¼ below the top of the tank to allow for fuel expansion. DO NOT pump gas directly into the generator at the gas station. Use an approved container to transfer the fuel to the generator. DO NOT fill fuel tank indoors. DO NOT fill fuel tank when the engine is running or hot. DO NOT overfill the fuel tank. DO NOT light cigarettes or smoke when filling the fuel tank. WARNING Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while filling. Secure the cover plate with the two screws and lock washers provided with the spark arrester kit. NOTE Federal and local laws and administrative requirements indicate when and where spark arresters are required. When ordered, spark arresters are required for operation of this generator in National Forest lands. In California, this generator must not be used on any forest- covered land, brushcovered land, or grass- covered land unless the engine is equipped with a spark arrester. CAUTION Failure to install the spark arrester may result in an increased risk of fire. 9 REV

13 42431 ENGLISH Operation Generator Location Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. This generator must have at least five feet of clearance from combustible material. Leave at least three feet of clearance on all sides of the generator to allow for adequate cooling, maintenance and servicing. Place the generator in a well-ventilated area. DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning generator. WARNING Do not operate or store the generator in rain, snow, or wet weather. Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution. Grounding The generator system ground connects the frame to the ground terminals on the power panel. The generator (stator winding) is isolated from the frame and from the AC receptacle ground pin. Electrical devices that require a grounded receptacle pin connection may not function properly. Surge Protection CAUTION Voltage fluctuation may impair the proper functioning of sensitive electronic equipment. Electronic devices, including computers and many programmable appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations. While there is no way to prevent voltage fluctuations, you can take steps to protect sensitive electronic equipment. 1. Install UL1449, CSA-listed, plug-in surge suppressors on the outlets feeding your sensitive equipment. Surge suppressors come in single- or multi-outlet styles. They re designed to protect against virtually all short-duration voltage fluctuations. Starting the Engine 1. Make certain the generator is on a flat, level surface. 2. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on. 3. Turn the Fuel Valve to the ON position. 4. Flip the engine switch to the ON position. 5. Move the choke lever to the CHOKE position. 6. Pull the starter cord slowly until resistance is felt and then pull rapidly 7. Do not over-choke. As as soon as engine starts, move the choke lever to the RUN position. NOTE Keep choke lever in Choke position for only 1 pull of the recoil starter. After first pull, move choke lever to the Run position for up to the next 3 pulls of the recoil starter. Too much choke leads to sparkplug fouling/engine flooding due to the lack of incoming air. This will cause the engine not to start. NOTE If the engine starts but does not run make certain that the generator is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold. REV

14 Operation ENGLISH Connecting Electrical Loads 1. Let the engine stabilize and warm up for a few minutes after starting 2. Plug in and turn on the desired 120 Volt AC single phase, 60 Hz electrical loads. DO NOT connect 3-phase loads to the generator. DO NOT connect 50 Hz loads to the generator. DO NOT overload the generator. NOTE Connecting a generator to your electric utility company s power lines or to another power source may be against the law. In addition this action, if done incorrectly, could damage your generator and appliances and could cause serious injury or even death to you or a utility worker who may be working on nearby power lines. If you plan to run a portable electric generator during an outage, please notify your electric utility company immediately and remember to plug your appliances directly into the generator. Do not plug the generator into any electric outlet in your home. Doing so could create a connection to the utility company power lines. You are responsible for ensuring that your generator s electricity does not feed back into the electric utility power lines. If the generator will be connected to a building electrical system, consult your local utility company or a qualified electrician. Connections must isolate generator power from utility power and must comply with all applicable laws and codes. Stopping the Engine 1. Turn off and unplug all electrical loads. Never start or stop the generator with electrical devices plugged in or turned on. 2. Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator. 3. Press the engine switch to the OFF position. 4. Turn the Fuel Valve to the OFF position. Important: If the generator will be moved or stored turn the Fuel Valve to the OFF position and ensure the Engine Switch on the Power Panel is in the OFF position. Do Not Overload Generator Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes. 1. Select the electrical devices you plan on running at the same time. 2. Total the running watts of these items. This is the amount of power you need to keep your items running. 3. Identify the highest starting wattage of all devices identified in step 1. Add this number to the number calculated in step 2. Surge wattage is the extra burst of power needed to start some electric driven equipment. Following the steps listed under Power Management will guarantee that only one device will be starting at a time. Power Management Use the following formula to convert voltage and amperage to watts: Volts x Amps = Watts To prolong the life of your generator and attached devices, follow these steps to add electrical load: 1. Start the generator with no electrical load. 2. Allow the engine to run for several minutes to stabilize. 3. Plug in and turn on the first item. It is best to turn on the item with the largest load first. 4. Allow the engine to stabilize. 5. Turn on the next item. 6. Allow the engine to stabilize. 7. Repeat steps 5-6 for each additional item. NOTE Never exceed the specified capacity when adding loads to the generator. 11 REV

15 42431 ENGLISH MAINTENANCE AND STORAGE The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective generator. WARNING NOTE Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. Tampering with the factory set governor will void your warranty. WARNING Improper maintenance will void your warranty. NOTE Maintenance, replacement, or repair of emission control devices and systems may be performed by any non-road engine repair establishment or individual. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the generator. NOTE For service or parts assistance, contact our help line at Spark Plugs 1. Remove the spark plug cable from the spark plug. 2. Use the spark plug tool that shipped with your generator to remove the plug. 3. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition. 4. Make certain the spark plug gap is mm or ( in.) mm in. Engine Maintenance To prevent accidental starting, remove and ground spark plug wire before performing any service. Oil Change oil when the engine is warm. Refer to the oil specification to select the proper grade of oil for your operating environment. 1. Remove the oil drain plug with a 12 mm socket and extension. 2. Allow the oil to drain completely. 3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add 0.42 qt. (0.4 L) of oil and replace oil fill cap/dipstick. 6. Dispose of used oil at an approved waste management facility. 5. Refer to the spark plug recommendation chart when replacing the plug. 6. Carefully thread the plug into the engine. 7. Use the spark plug tool to firmly install the plug. 8. Attach the spark plug wire to the plug. Air filter 1. Remove the snap-on cover holding the air filter to the assembly. 2. Remove the foam element. 3. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth. 4. Saturate in clean engine oil. 5. Squeeze in a clean, absorbent cloth to remove all excess oil. 6. Place the filter in the assembly. 7. Reattach the air filter cover and snap in place. REV

16 Maintenance and Storage ENGLISH Spark Arrester 1. Allow the engine to cool completely before servicing the spark arrester. 2. Remove the two screws holding the cover plate which retains the end of the spark arrester to the muffler. 3. Remove the spark arrester screen. 4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. 5. Replace the spark arrester if it is damaged. 6. Position the spark arrester in the muffler and attach with the two screws. Cleaning CAUTION DO NOT spray engine with water. Water can contaminate the fuel system. Use a damp cloth to clean exterior surfaces of the engine. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the engine. Adjustments The air-fuel mixture is not adjustable. Tampering with the governor can damage your generator and your electrical devices and will void your warranty. CPE recommends that you contact our service line at for all other service and/or adjustment needs. CAUTION Failure to clean the spark arrester will result in degraded engine performance. Maintenance Schedule Follow the service intervals indicated in the following maintenance schedule. Service your generator more frequently when operating in adverse conditions. Contact our helpline at to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs. Every 8 hours or daily Check oil level Clean around air intake and muffler First 5 Hours Change oil Every 50 hours or every season Clean air filter Change oil if operating under heavy load or in hot environments Every 100 hours or every season Change oil Clean/Adjust spark plug Check/Adjust valve clearance * Clean spark arrester Clean fuel tank and filter * Every 3 years Replace fuel line *To be performed by knowledgeable, experienced owners or Champion Power Equipment certified dealers. 13 REV

17 42431 ENGLISH Maintenance and Storage Generator Maintenance Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors. CAUTION DO NOT use a garden hose to clean the generator. Water can enter the generator through the cooling slots and damage the generator windings. Storage The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines. Generator Storage 1. Add a fuel stabilizer into the fuel tank. 2. Be sure all appliances are disconnected from the generator. Start the engine and let it run for ten (10) minutes. Then turn the fuel valve to the off position and let the engine run until the fuel in the line and the carburator is consumed and the engine dies. 3. Allow the engine to cool completely before storage. 4. Clean the generator according to the instructions in the Maintenance section. 5. Turn the Fuel Valve to the OFF position. 6. Change the oil. 7. Remove the spark plug and pour about ½ ounce of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder. 8. Reattach the spark plug. 9. Store the unit in a clean, dry place out of direct sunlight. REV

18 Specifications ENGLISH Engine Specifications Model Displacement cc Type Stroke OHV Start Type.... Recoil Generator Specifications Model Running Wattage Watts Starting Wattage Watts AC Load V Phase.... Single Frequency Hz Fuel Capacity gal. (5.5 L) Gross Weight lbs. (28 kg) Height inches (37.5 cm) Width inches (37.5 cm) Length inches (45 cm) Spark Plugs OEM spark plug: NHSP E6RTC Replacement spark plug: NGK BPR6HS or equivalent Make certain the spark plug gap is mm or ( in.). Maintenance Valve Clearance Intake: mm ( in.) Exhaust: mm ( in.) Note: Tech bulletin regarding the valve adjustment procedure is on Fuel Fuel capacity is 1.45 gal. (5.5 L). Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. Oil Use 10W-30 automotive oil. Oil capacity is 0.42 qt. (0.4 L). Please reference the following chart for recommended oil types for use in the generator. 15 REV

19 42431 ENGLISH Specifications Wiring Diagram REV

20 Specifications ENGLISH Parts Diagram REV

21 42431 ENGLISH Parts List # Part Number Description Qty 1 152FD-2-A1 Engine 1 2 ST154FD Muffler Gasket 1 3 ST154FD Muffler Assembly 1 4 GB Washer Φ8 2 5 GB93 8 Lock Washer Φ8 2 6 GB6175 M8 Nut M8 2 7 ST188FD Spark Arrester 1 8 ST188FD Plate,Spark Arrester 1 9 GB M5 14 Screw Combination M ST02FD Fuel Cock 1 11 ST152FD Clip 1 12 ST154FD CPE Pipe,Fuel 1 13 st188f a Clip Fuel Tank Cap 1 15 ST02FD Fuel Filter 1 16 GB819 M5 10 Screw M ST154FD Fuel Meter Assembly 1 18 GB5789 M6 20 Flange Bolt M GB93 6 Locking Washer Φ ST02FD Washer Φ ST02FD Mount Vibration, Fuel Tank 4 22 ST154FD (Y) Fuel Tank 1 23 ST154FD Generator Front Cover 1 24 GB5789 M8 20 Flange Bolt M ST154FD Rotor Assembly 1 26 ST154FD Stator Cover 1 27 ST154FD Stator Assembly 1 28 GB96 8 Washer Φ GB Lock Washer Φ ST154FD Flange Bolt M GB5789 M6 12 Flange Bolt M ST154FD Holder Muffler 1 33 ST154FD End Housing 1 34 ST154FD Flange Bolt M ST02FD (Y) Generator End Cover 1 # Part Number Description Qty 36 GB16674 M5 12 Flange Bolt M ST02FD Grounding Line 1 38 GB6177 M6 Nut M GB862 6 Lock Spring Washer Φ ST-QT-0034 Frame 1 41 ST154FD Motor Mount 1 42 ST168FD Rubber Pad 2 43 ST154FD Motor Mount 1 44 GB5789 M8 12 Flange Bolt M WP Rubber Pad 2 46 GB5783 M8 20 Flange Bolt M GB6177 M8 Nut M ST154FD Motor Mount 2 49 ST02FD Flange Bolt M ST154FD D1 Ornament Plate C6 Control Panel 1 52 ST01FD Switch 1 53 DP Trigital Meter III 1 54 GB Screw Combination M ST02FD Receptacle(5-20R) Breaker 1 57 GB5783 M6 22 Bolt M GB6175 M6 Nut M GB93 6 Locking Washer Φ GB Washer Φ GB862 6 Lock Spring Washer Φ ST01FD Control Box 1 63 GB823 M5 12 Screw M GB6177 M4 NUT M ST01FD Capacitance 1 66 GB823 M4 14 Screw M ST02FD Plug 1 68 ST02FD Sheath,wire 1 69 ST02FD Plug 1 REV

22 Specifications ENGLISH Engine Parts Diagram 19 REV

23 42431 ENGLISH # Part Number Description Qty 1 ST154F Rope Handle 1 2 ST154F Rope 1 3 GB5789 M6x12 Screw M6x ST154F Starter Case 1 5 ST154F Spiral Spring 1 6 ST154F Drum Sheave 1 7 ST154F Driving Pawl 2 8 ST154F Spring 1 9 ST154F Driving Pawl 1 10 ST154F Lock Washer 1 11 GB Flywheel Nut 1 12 GB16674 M6x12 Bolt M6x ST154F ( R) Fan Case 1 14 ST154F Starter Bush 1 15 ST154F Fan 1 16 ST154F Flywheel 1 17 ST154F Air Shroud 1 18 ST154F Air Shroud 1 19 ST160F Drain Plug 2 20 ST160F Drain Plug Seal 2 21 ST152F-II Crankcase FMD Dowel Pin 4 23 ST152FD Oil Seal 1 24 GB Ball Bearing ST154F Governing Driving Gear 1 26 ST152FD-II Crankshaft 1 27 ST154F Governing Gear Shaft 1 28 ST160F Washer 1 29 ST154F Flyweight Pin 2 30 ST154F Governing Gear 1 31 ST154F Flyweight 2 32 ST154F Collar 1 33 ST154F Camshaft Assembly 1 34 ST154F M Crankcase Gasket 1 35 ST154F Crankcase Cover 1 36 GB5789 M6x25 Screw M6x ST154F Oil Gauge Seal 2 38 ST154F Oil Gauge 2 39 GB Ball Bearing ST154F Timing Gear 1 41 GB1099 5x16 Key 5x ST154F Air Shroud 1 43 ST152F-II Cylinder Gasket 1 44 GB16674 M6x20 Bolt M6x ST154F T.C.I 1 46 GB Circlip 1 47 ST154F Governing Shaft 1 48 ST154F Clip 1 49 ST154F Governing Spring 1 50 ST154F Governing Lever 1 51 ST154F Carburetor Connecting Rod 1 # Part Number Description Qty 52 ST154F Carburetor Spring 1 53 GB Nut M GB5789 M8x55 Screw M8x ST154F Valve Lifter 2 56 ST154F Push Rod 2 57 GB Connecting Rod Screw M6x ST154F Connecting Rod Cap 1 59 ST154F Connecting Rod Body 1 60 ST154F Piston Pin Circlip 2 61 ST152F-II Piston Pin 1 62 ST152F-II Poston 1 63 ST154F Exhaust Valve 1 64 ST152F-II Third Piston Ring 1 65 ST152F-II Second Piston Ring 1 66 ST154F Intake Valve 1 67 ST152F-II First Piston Ring 1 68 ST152F-II Cylinder Head Assembly 1 69 ST154F Guide Plate 1 70 ST154F Valve Retainer 2 71 ST154F Valve Spring 2 72 ST154F Rocker Arm Seat 1 73 GB16674 M6x16 Bolt M6x ST154F Valve Clearance Adjusting screw 2 75 ST154F Rocker Arm (B) 1 76 ST154F A Head Cover Gasket 1 77 ST154F A Cylinder Head Cover Assembly 1 78 E6RTC Spark Plug 1 79 ST154F Circlip 2 80 ST154F Rocker Arm Shaft 2 81 ST154F Rocker Arm(A) 1 82 ST154F Valve Clearance Adjusting Nut 2 83 ST160F Tube 1 84 ST154F Baffle 1 85 ST154F Intake Bolt 2 86 ST154F Carburetor Gasket 2 87 ST154F Carburetor Connector 1 88 ST152FD Carburetor 1 89 ST154F Air Cleaner Base 1 90 GB6177 M6 Nut M ST154F Element Seat 1 92 ST154F Air Cleaner Element 1 93 ST154F Air Leaner Cover 1 94 ST154F Cover Screw 2 95 GB822 M5x35 Screw M5x ST160F Spring 1 97 GB5789 M6x8 Bolt M6x ST154FD Governing Rack 1 99 ST160F Diode Comp ST154F A Oil Level Sensor GB16674 M6 18 Bolt M6x ST154F Oil Seal 1 REV

24 Troubleshooting ENGLISH Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Generator starts but runs roughly Low oil level Fill crankcase to the proper level Place generator on a flat, level surface Choke in the wrong position. Adjust choke. Spark plug wire loose Attach wire to spark plug Generator shuts down during operation Out of fuel Fill fuel tank Low oil level Fill crankcase to the proper level. Place generator on a flat, level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust. See Power Management Insufficient ventilation Check for air restriction. Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected device is defective Replace defective device Circuit breaker is open Reset circuit breaker Loose wiring Inspect and tighten wiring connections Other Contact the help line. Repeated circuit breaker tripping Overload Review load and adjust. See Power Management Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device For further technical support: Technical Service Mon Fri 8:30 AM 5:00 PM (PST/PDT) Toll Free: tech@championpowerequipment.com 21 REV

25 42431 ENGLISH Warranty WARRANTY CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase. Repair/Replacement Warranty CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one year (parts and labor) and two years (parts) from the original date of purchase (90 days (parts and labor) and 180 days (parts) for commercial & industrial use). Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable. Do Not Return The Unit To The Place Of Purchase Contact CPE s Technical Service and CPE will troubleshoot any issue via phone or . If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty. Warranty Exclusions This warranty does not cover the following repairs and equipment: Normal Wear Generators need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole. Installation, Use and Maintenance This warranty will not apply to parts and/or labor if this generator is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the generator s limits, modified, installed improperly or connected incorrectly to any electrical component. Installation, Use and Maintenance Cont d. Normal maintenance such as spark plugs, air filters, adjustments, fuel system cleaning and obstruction due to buildup is not covered by this warranty. Other Exclusions This warranty excludes: Cosmetic defects such as paint, decals, etc. Wear items such as filter elements, o-rings, etc. Accessory parts such as starting batteries, and storage covers. Failures due to acts of God and other force majeure events beyond the manufacturer s control. Problems caused by parts that are not original Champion Power Equipment parts. This warranty does not apply to generators used for prime power in place of a utility. Limits of Implied Warranty and Consequential Damage Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this generator. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit. This warranty gives you certain legal rights which may change from state to state. Your state may also have other rights you may be entitled to that are not listed within this warranty. Contact Information Address Champion Power Equipment, Inc. Customer Service Santa Fe Springs Rd. Santa Fe Springs, CA Customer Service Mon Fri 8:30 AM 5:00 PM (PST/PDT) Toll Free: info@championpowerequipment.com Fax no.: 1 (562) Technical Service Mon Fri 8:30 AM 5:00 PM (PST/PDT) Toll Free: tech@championpowerequipment.com 24/7 Tech Support: (562) REV

26 Champion Power Equipment, Inc. (CPE), The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA, California Air Resources Board, and CPE are pleased to explain the Federal and California Emission Control Systems Warranty on your 2012 small off-road engine and engine powered equipment. In California, new, small off-road engines and new equipment that use small off-engines must be designed, built and equipped to meet the State s stringent anti smog standards. In the other states, new engines and equipment must be designed, built and equipped, at the time of sale, to meet U.S. EPA regulations for small non-road engines. CPE warrants the emission control system on your small off-road engine and equipment for the period of time listed below, provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your equipment. Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter and fuel lines. Also included may be hoses, belts, connectors and other emission related assemblies. Where a warrantable condition exits, CPE will repair your small off-road engine at no cost to you including diagnosis, parts and labor. For engines less than or equal to 80cc, only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section. MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE: This emission control system is warranted for two years, subject to provisions set forth below. If, during the warranty period, emission related part on your engine is defective in materials or workmanship, the part will be repaired or replaced by CPE. OWNER WARRANTY RESPONSIBILITIES: As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your Owner s Manual. CPE recommends that you retain all your receipts covering maintenance on your small offroad engine, but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the small off-road engine owner, you should however be aware that CPE may deny you warranty coverage if your small, off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications. You are responsible for presenting your small off-road engine to an Authorized CPE service outlet or alternate service outlet as described in (3)(f.) below, CPE dealer or CPE, Santa Fe Springs, Ca. as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact: Champion Power Equipment, Inc. Customer Service Santa Fe Springs Road Santa Fe Springs, CA tech@championpowerequipment.com

27 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2. GENERAL EMISSIONS WARRANTY COVERAGE CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off-road engines is: a. Designed, built and equipped so as to conform to U.S. EPA emissions standards for spark-ignited engines at or below 19 kilowatts and all applicable regulations adopted by the California Air Resources Board and b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer s application for certification for a period of two years. 3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS: a. Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according to Subsection d below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period. b. Any warranted, emissions-related part which is scheduled only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of repair or replace as necessary, shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period. c. Any warranted, emissions-related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection d below. Any such emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part. d. Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet. e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet. f. CPE shall pay for covered emissions warranty repairs at non-authorized service outlets under the following circumstances: i. The service is required in a population center with a population over 100,000 according to U.S. Census 2000 without a CPE Authorized Service Outlet AND ii. The service is required more than 100 miles from a CPE Authorized Service Outlet. The 100 mile limitation does not apply in the following states: Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska, Nevada, New Mexico, Oregon, Texas, Utah and Wyoming. g. CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty. h. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission-related parts sufficient to meet the expected demand for such emission-related parts. i. Any CPE Authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE s warranty obligation. j. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part.