Versa Stainless Wash System

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1 Versa Stainless Wash System

2 Introduction Congratulations on your purchase of the Ginsan Versa Stainless Wash System. Ginsan's Versa Stainless Wash System is designed specifically to meet the needs of the self-service car was operator. The system encompasses proven technology, providing the self-serve owner with confidence and peace of mind. Our staff of professionals brings you the strength and experience designing, manufacturing, and operating self-service equipment for over 30 years. The Versa Stainless Wash System will accommodate up to 2 self-serve bays in the industries most space efficient footprint. This manual will guide you through the basic installation and operation of your system.

3 Warranty ExpressKey, GinSan, IVS, & Trusco Group of Companies (Company) provides a limited one year warranty on components and piece of equipment produced by the Company to be free from defects in material and workmanship. Electrical assemblies see Appendix A, have a limited two year warranty on the controller to be free from defects in material and workmanship. This limited warranty does not cover equipment that has been damaged due to misuse, misapplication, modification, altered, neglected, attempted theft, vandalism, connection to improper voltage supply, modification, or such parts that are commonly recognized to be subject to wear in normal usage. Normal use products are, but not limited to, those listed on Appendix B; which are warranted for 90 days. Every component and piece of equipment is packaged to assist in safe handling of the product. Claims must be submitted in writing within the appropriate coverage period as covered by this warranty, from date of shipment, to the Company s warranty/repair department. If the return is approved, an RMA and labeling instructions will be issued and the product can be returned. Returned product without the appropriate RMA and label will be issued to scrap and all warranties/replacements will be considered null and void. If the product receiving the RMA is not returned within 20 days from date of issuing the RMA then any credit toward the product will be reduced by 25%. If the product is not returned within 30 days of issuing the RMA then any credit will be reduced by 50%. A testing fee of $20.00 will be applied, if the product passes all tests related to the written claim, then the fee will be applied and paid prior to return of the product. If the product fails the test then the fee will not be applied. If a product is determined to be non-repairable, a $20.00 testing fee will be applied. The Company may charge a 20% restocking fee for returned product and/or an order, which is canceled and/or material has already been ordered and/or received to fill such order. The average lead time for in house repairs is 3 weeks. If you require expedited service a 20% expedite fee will be assessed to the toal cost of repairs with a $20 minimum and a $500 maximum The Company s warranty/repair department will inspect all components, submitted under warranty. Warranty replacement will be based solely on the analysis and confirmation that the product defect was caused by material and/or workmanship. The company reserves the right to change the design of the product without assuming any obligation to modify any product previously manufactured or to replace warranted product other than with redesigned product. In some cases it is easier for the customer to send a Company purchased product direct to the manufacturer for replacement. In those cases the customer will be notified that their product falls under that process and should work with that manufacturer directly. Appendix C shows the purchased parts that falls under this case. This warranty covers the product replacement only; charges for damages, freight and/or labor will not be accepted. There are no warranties expressed or implied which extend beyond this Limited Warranty. The loss of use of the product, loss of time, inconvenience, commercial loss, incidental or consequential damages is not covered. The Company shall not be liable for incidental, special, or consequential damages including without limitation damages resulting from personal, bodily injury or death or damages to or loss of use of property.

4 Appendix A 2 Year Warranties Sensotron Multitron 24Volt Controls 24 Volt Timers 90 Day Warranties Appendix B Pressure Hoses Swivels Nozzles Safety Shut-off Guns Seals O-rings Shop Vac Electromechanical devices Appendix C Purchased Products that are handled direct with the manufacturer Shop Vac IDX products Bill Acceptors Compressors Pump/motors Dixmore Magikist Third party CC

5 Specifications System Configurations* System will accomodate up to 2 bays 3 HP motors / 3 phase 208/230V (system standard) 3 HP motors / 1 phase (optional) 5 HP motors / 3 phase (optional) Cat 5CP2140W direct drive pumps (system standard) - Arimitsu pumps available High pressure tank assembly (soap, rinse, wax) (optional) - Tanks assembled with industry standard 507 hydrominders for automatic mixing of all cleaning agents and solutions Wall mount low pressure system (optional) - Each low pressure tank is assembled with the industry standard 507 hydrominder and independent air/liquid solenoid banks for maximum bay presentation. Thermostatically controlled foam brush changeover system (1 phase, 120V) (optional) - Automatically switches foam brush soap between antifreeze solution and summer solution minimizing expense Independent bay wash down activation (optional) - Activates high pressure rinse on each bay individually Independent bay hour meter (optional) - Monitors individual bay usage time of HP pump GinSan GS volt timer (optional) - Utilized in applications where meterbox doors do not have time activation Thermostatically controlled weep system (1 phase, 120V) (optional) *Production specifications subject to change without notice

6 System Requirements Electrical:* Voltage Amp Load Phase Circuits Wiring 208/230 VAC Per Bay Hardwired 208 VAC Per Bay Hardwired 230 VAC Per Bay Hardwired 415 VAC Per Bay Hardwired 120 VAC** Per Bay Hardwired *Voltages will vary depending on location. Voltage must be specified at time of purchase or the pumpstand will be wired for 208/230VAC 3 Phase power **This circuit is for the integrated weep and low water cutoff. Plumbing: 3.5 GPM per Bay with minimum 40psi inlet water pressure, maximum 70PSI, and not to exceed 110º F. If you have more than 2 grains of hardness in your incoming water supply it is strongly recommended that a properly sized water softener system be installed.

7 Basic Installation: The following steps are for the basic installation and setup of your Ginsan pump stand. Installation conditions often vary from site to site. Please familiarize yourself with this entire manual before proceeding with the installation. Failure to follow these instructions can lead to voiding of warranties. Placement and Plumbing 1. Align equipment in the equipment room according to your equipment room layout. When placing the equipment it is important to keep enough free space around the equipment for installation and future maintenance. A minimum of 18 is recommended. The pumpstand must be installed at ground level. Elevated installation can lead to syphoning of water to bay. 2. Level equipment using the 4 leveling feet provided. 3. Plumb a ¾ hot water supply (1 per pump stand) and ½ cold water supply(1 per pump) to the appropriate inlet shown in Figure 1 in accordance with all local codes. **NOTE: Inlet water supply must be soft water not to exceed 70PSI and 110 F Figure 1: 4. If you have the optional automatic weep on your pump stand, plump a 3/8 line to the inlet of the ball valve on the inlet of the weep manifold as shown in Figure 1. This can be either hot, cold, or a mixture of your choosing(mixing valve not provided). 5. Locate the box containing the pickup hoses and proportioning tips for your Hydrominders. The manual is located inside that box. This will walk you though the setup of your soap and wax chemicals. It is also strongly recommended that you confer with your chemical supplier for setup advice to achieve maximum performance.

8 6. Slowly turn on the water supply and confirm the Rinse (center) tank is filling and the soap and wax tank are filling and drawing chemical. Assure the Jobe valve and Hydrominders are shutting off when the water reaches the appropriate level. Electrical Installation All applicable wiring diagrams are located in the back of this manual. To access the control panel, remove the screws circled in Figure 2 to open the control box door Figure 2: 1. Hardwire the appropriate voltage (see figure 3) circuit to the safety disconnects located on the access door of the pumpstand. If specified at time of order your pumpstand will be wired for your incoming voltage. If the voltage is not specified at the time of order your pumpstand will be wired for 240VAC 3ph. If you have 208VAC 3ph you will need to move the yellow wire on the primary of the transformer to the terminal labeled 208. FAILURE TO WIRE FOR THE CORRECT INCOMING VOLTAGE WILL DAMAGE THE EQUIPMENT AND WILL VOID THE WARRANTY. Figure 3: Voltage Amp Load Phase Circuits Wiring 208/230 VAC Per Bay Hardwired 208 VAC Per Bay Hardwired 230 VAC Per Bay Hardwired 460 VAC Per Bay Hardwired 120 VAC* Per Bay Hardwired *This circuit is for the integrated weep and low water cutoff.

9 2. Hardwire a 120VAC 2 amp circuit to the safety disconnect for the 120VAC low water cutoff/weep transformer. This voltage may vary depending on your application. 3. Mount the probe for your weep thermostat on the outside of the north wall of your carwash. If your carwash does not have an accessible north wall, mount the probe in an outdoor location sheltered from direct sunlight and ambient heat sources. The Thermostat should be set between 35ºF and 40ºF. 4. Wire terminals R and W of the weep thermostat to terminals C and D of the 6 position terminal strip in the pump stand labled A-F. 5. Wire control cable (p/n ) from equipment room to meterbox in the bay. Ultimate Wiring 6. Wiring Functions Ultimate System Controls Ultra Wiring 20 Position Terminal Strip 1) 24VAC Hot to Bay...Red 2) 24VAC Common...Purple 3) Data 1...White 4) Data 2...Pink 5) Data 3...Blue 6) Data 4...Gray 7) Timed Hot...Yellow 8) Open... 9) Function 1...Lt.Blue 10) Function 2...Lt.Blue 11) Function 3...Lt.Blue 12) Function 4...Lt.Blue 13) Function 5...Lt.Blue 14) Function 6...Lt.Blue 15) Function 7...Lt.Blue 16) Function 8...Lt.Blue 17) Function 9...Lt.Blue 18) Function 10...Lt.Blue 19) Function 11...Lt.Blue 20) Function 12...Lt.Blue ******************************** Extra 24VAC Commons provided on 6 position terminal strip 1. Your soap, wax and rinse functions are prewired at the factory in the Ultimate system. All other functions must be wired in the field. Run a 2 conductor 20awg

10 wire from each function to the 20 position terminal strip. Land one wire on the corresponding option position to match up with the wire coming from the bay for that function and land the second wire on one of the 24V common positions provided. 2. The Ultimate system utilizes the GS27D logic control to prevent the weep water from diluting the low pressure chemicals during cold weather. You will need to run a wire from the terminal strip location of your low pressure functions to any of terminals 1-4 on the GS27D. This will cause the trickle solenoid to close on those low pressure functions. Please note: Foam brush is normally not weeped. If you are not weeping your foam brush do not hook a wire from foam brush to the GS27D. 7. Wiring Functions Ultra System Controls 1. Position 9 through 20 of the terminal strip are dedicated for up to 12 individual functions. Hook one wire from each function to the appropriate location on the terminal strip. 2. The GS65 Ultra Decoder also has two sets of dip switches. The left set of switches is used to determine which functions will be high pressure. Switching on the appropriate switch will cause the pump to turn on when that function is selected. 3. The right set of switches is used to determine on which functions the trickle solenoid will be shut off to prevent the dilution of chemicals when the weep system (if installed) is running. These switches should only be turned on for low pressure functions that are weeped.

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