Auto-Flo II Anti-Drool Dispense Valves

Transcription

1 Auto-Flo II Anti-Drool Dispense Valves Customer Product Manual Issued 0/9 For parts and technical support, call the Finishing Customer Support Center at (800) This document is subject to change without notice. Check for the latest version. NORDSON CORPORATION AMHERST, OHIO USA

2 tents Table of Contents Safety... Qualified Personnel... Intended Use... Regulations and Approvals... Personal Safety... High-Pressure Fluids... Fire Safety... Halogenated Hydrocarbon Solvent Hazards. Action in the Event of a Malfunction... 3 Disposal... 3 Description... Theory of Operation... Specifications... 5 Dimensions and Operating Data... 5 Standalone Dispense Valve... 6 Manifold-Mount Dispense Valve... 7 Water Requirements for Temperature Conditioning... 8 Water Types... 8 Corrosion Levels... 8 Biocide Water Treatment... 8 Installation... 0 Standalone Dispense Valve... 0 Manifold Mount Dispense Valve... Select a Nozzle... Heater Block Assembly... 3 Manifold Heater Block Assembly... Operation... 5 Purge the Dispense Valve... 5 How to Clear a Blocked Nozzle... 5 Maintenance... 6 Troubleshooting... 6 Repair... 7 Packing Cartridge... 7 Remove the Packing Cartridge... 7 Install the Packing Cartridge... 7 Parts... 8 Standard Dispense Valves... 8 XD Dispense Valves... 0 Dispense Valve Options... Heater Block Assemblies... In Line Manifold Heater Block Assembly... Contact Us Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General information about Nordson can be found on the Internet using the following address: Address all correspondence to: Nordson Corporation Attn: Customer Service 555 Jackson Street Amherst, OH 00 Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 0. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice. Trademarks Nordson and the Nordson logo are registered trademarks of Nordson Corporation. Auto-Flo is a trademark of Nordson Corporation. All other trademarks are the property of their respective owners.

3 Change Record i Revision Date Change 0 5/ Released 0 8/8 Change Record Added standalone heater block assembly instructions, added manifold heater block assembly instructions. Added heater block assembly and manifold block assembly 03 /8 Added low wattage guns and heaters for PLC controllers

4 ii Change Record

5 Auto-Flo II Anti-Drool Dispense Valves Safety Read and follow these safety instructions. Task- and equipment-specific warnings, cautions, and instructions are included in equipment documentation where appropriate. Make sure all equipment documentation, including these instructions, is accessible to persons operating or servicing equipment. Qualified Personnel Equipment owners are responsible for making sure that Nordson equipment is installed, operated, and serviced by qualified personnel. Qualified personnel are those employees or contractors who are trained to safely perform their assigned tasks. They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks. Intended Use Use of Nordson equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property. Some examples of unintended use of equipment include using incompatible materials making unauthorized modifications removing or bypassing safety guards or interlocks using incompatible or damaged parts using unapproved auxiliary equipment operating equipment in excess of maximum ratings Regulations and Approvals Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed. Personal Safety To prevent injury follow these instructions. Do not operate or service equipment unless you are qualified. Do not operate equipment unless safety guards, doors, or covers are intact and automatic interlocks are operating properly. Do not bypass or disarm any safety devices. Keep clear of moving equipment. Before adjusting or servicing moving equipment, shut off the power supply and wait until the equipment comes to a complete stop. Lock out power and secure the equipment to prevent unexpected movement. Relieve (bleed off) hydraulic and pneumatic pressure before adjusting or servicing pressurized systems or components. Disconnect, lock out, and tag switches before servicing electrical equipment. While operating manual spray guns, make sure you are grounded. Wear electrically conductive gloves or a grounding strap connected to the gun handle or other true earth ground. Do not wear or carry metallic objects such as jewelry or tools. If you receive even a slight electrical shock, shut down all electrical or electrostatic equipment immediately. Do not restart the equipment until the problem has been identified and corrected. Obtain and read Safety Data Sheets (SDS) for all materials used. Follow the manufacturer s instructions for safe handling and use of materials, and use recommended personal protection devices. Make sure the spray area is adequately ventilated. To prevent injury, be aware of less-obvious dangers in the workplace that often cannot be completely eliminated, such as hot surfaces, sharp edges, energized electrical circuits, and moving parts that cannot be enclosed or otherwise guarded for practical reasons.

6 Auto-Flo II Anti-Drool Dispense Valves High-Pressure Fluids High-pressure fluids, unless they are safely contained, are extremely hazardous. Always relieve fluid pressure before adjusting or servicing high pressure equipment. A jet of high-pressure fluid can cut like a knife and cause serious bodily injury, amputation, or death. Fluids penetrating the skin can also cause toxic poisoning. If you suffer a fluid injection injury, seek medical care immediately. If possible, provide a copy of the SDS for the injected fluid to the health care provider. The National Spray Equipment Manufacturers Association has created a wallet card that you should carry when you are operating high-pressure spray equipment. These cards are supplied with your equipment. The following is the text of this card: WARNING: Any injury caused by high pressure liquid can be serious. If you are injured or even suspect an injury: Go to an emergency room immediately. Tell the doctor that you suspect an injection injury. Show them this card Tell them what kind of material you were spraying MEDICAL ALERT AIRLESS SPRAY WOUNDS: NOTE TO PHYSICIAN Injection in the skin is a serious traumatic injury. It is important to treat the injury surgically as soon as possible. Do not delay treatment to research toxicity. Toxicity is a concern with some exotic coatings injected directly into the bloodstream. Consultation with a plastic surgeon or a reconstructive hand surgeon may be advisable. The seriousness of the wound depends on where the injury is on the body, whether the substance hit something on its way in and deflected causing more damage, and many other variables including skin microflora residing in the paint or gun which are blasted into the wound. If the injected paint contains acrylic latex and titanium dioxide that damage the tissue s resistance to infection, bacterial growth will flourish. The treatment that doctors recommend for an injection injury to the hand includes immediate decompression of the closed vascular compartments of the hand to release the underlying tissue distended by the injected paint, judicious wound debridement, and immediate antibiotic treatment. Fire Safety To avoid a fire or explosion, follow these instructions. Ground all conductive equipment. Use only grounded air and fluid hoses. Check equipment and workpiece grounding devices regularly. Resistance to ground must not exceed one megohm. Shut down all equipment immediately if you notice static sparking or arcing. Do not restart the equipment until the cause has been identified and corrected. Do not smoke, weld, grind, or use open flames where flammable materials are being used or stored. Do not heat materials to temperatures above those recommended by the manufacturer. Make sure heat monitoring and limiting devices are working properly. Provide adequate ventilation to prevent dangerous concentrations of volatile particles or vapors. Refer to local codes or your material SDS for guidance. Do not disconnect live electrical circuits when working with flammable materials. Shut off power at a disconnect switch first to prevent sparking. Know where emergency stop buttons, shutoff valves, and fire extinguishers are located. If a fire starts in a spray booth, immediately shut off the spray system and exhaust fans. Shut off electrostatic power and ground the charging system before adjusting, cleaning, or repairing electrostatic equipment. Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. Halogenated Hydrocarbon Solvent Hazards Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components. Under pressure, these solvents can react with aluminum and explode, causing injury, death, or property damage. Halogenated hydrocarbon solvents contain one or more of the following elements: Element Symbol Prefix Fluorine F Fluoro- Chlorine Cl Chloro- Bromine Br Bromo- Iodine I Iodo- Check your material SDS or contact your material supplier for more information. If you must use halogenated hydrocarbon solvents, contact your Nordson representative for information about compatible Nordson components.

7 Auto-Flo II Anti-Drool Dispense Valves 3 Action in the Event of a Malfunction If a system or any equipment in a system malfunctions, shut off the system immediately and perform the following steps: Disconnect and lock out system electrical power. Close hydraulic and pneumatic shutoff valves and relieve pressures. Identify the reason for the malfunction and correct it before restarting the system. Disposal Dispose of equipment and materials used in operation and servicing according to local codes.

8 Auto-Flo II Anti-Drool Dispense Valves Description See Figure. The Auto-Flo II Anti-Drool Dispense Valve is used in a variety of applications to dispense adhesives, sealants, and other materials. Made of aluminum, the valve is lightweight and versatile. Refer to the Specifications section for more information. NOTE: Throughout the remainder of this manual the Auto-Flo II Anti-Drool Dispense Valve is referred to as the dispense valve. Theory of Operation See Figure. When air is supplied to the valve-open air inlet (5), the piston is pushed downward, pushing the piston stem (3) through the seat (). Material flows into the material inlet () and out of the nozzle. When air is shut off from the valve-open air inlet (5) and supplied to the valve-close air inlet (), the air pressure combined with the spring on the bottom of the piston (6) forces the piston stem back up into the seat and stops material dispensing. The dispense valve can be temperature conditioned using a temperature control unit (TCU). The TCU maintains coating material at the desired application temperature. NOTE: Refer to Water Requirements for Temperature Conditioning in the Specifications section for information on the types of water to use with the dispense valve. 5 STANDARD MANIFOLD MOUNT DISPENSE VALVE 6 XD MANIFOLD MOUNT DISPENSE VALVE 3 Figure Auto-Flo II Anti-Drool Dispense Valves

9 Auto-Flo II Anti-Drool Dispense Valves 5 Specifications Refer to the following paragraphs for specifications. Dimensions and Operating Data Dimensions See Figure. Approximate Weight, oz (kg) XD: 3 (0.69), Standard: 8 (0.508) Maximum static fluid pressure 5000 (35) rating, psi (bar) Actuating air pressure, psi (bar) 60 0 ( 8) OPTIONAL RTD KIT.5 in. (3.8 cm).7 in. (.36 cm) 3.5 in. (8.5 cm) TYPICAL XD DISPENSE VALVE.7 in. (.36 cm) TYPICAL STANDARD DISPENSE VALVE.78 (. cm) 3.3 in. (8.3 cm) 3/8 NPSM THREADS.75 in. (.5 cm) Figure Approximate Dimensions

10 6 Auto-Flo II Anti-Drool Dispense Valves Standalone Dispense Valve See Figure 3 for standalone dispensing valve mounting specifications. X 0.33/ A X TAP DRILL, M5X0.8 6H THD SHOWN.0 A B C A 0.87 in (.75 mm) REF B REF C REF 3.06 in. (6.97 mm) 0.60 in. min. (5. mm min.) SUGGESTED MOUNTING ARRANGEMENT STANDARD GUN MOUNTING DIMENSIONS Figure 3 Standalone Mounting Specifications. Mounting plate holes. Mounting Plate 3. Counterbore to receive hollow dowel pin two shipped on each dispensing valve

11 Auto-Flo II Anti-Drool Dispense Valves 7 Manifold-Mount Dispense Valve See Figure for specifications when mounting the dispensing valve on a manifold. In addition to drilling the mounting holes (3), drill holes for the material inlet () and temperature conditioning ports (). The specifications for the material inlet () follows: drill in. diameter x the required depth counterbore in. diameter x in. deep Two holes for temperature conditioning fittings () are located below the mounting holes. If the manifold mount dispensing valve needs to be temperature conditioned, drill the mounting surface holes as follows: drill two holes 0.50 in. diameter for water counterbore in. diameter x in. deep 0.53 in. (3.9 mm).06 in. (6.97 mm) 3 X 0.33/ A X TAP DRILL, M5X0.8 6H THD SHOWN.0 A B C.06 in. (6.97 mm) 0.65 in. (6.56 mm) A 0.87 in (.75 mm) 0.5 in. (3.7 mm) REF.080 in. (7.3 mm) in. min. (5. mm min.) Figure Manifold Mount Dimensions. Material inlet. Temperature Conditioning 3. Mounting surface holes. Manifold 5. Counterbore to receive hollow dowel pin shipped on each dispensing valve

12 8 Auto-Flo II Anti-Drool Dispense Valves Water Requirements for Temperature Conditioning The temperature conditioning section is constructed of the following materials. Always refer to this list if different water, corrosion inhibitors or biocides other than those listed in the following sections are used. Aluminum Black Iron Pipe Brass Buna Rubber Copper Nylon PVC Plastic Polyurethane Stainless Steel Steel Viton PTFE Biocide Water Treatment Do not use the following Biocides: oxidizers, such as chlorine, bromine, hydrogen peroxide, iodine, ozone, etc. cationic, or positively charged biocides. Biocides for use with CorrShield MD05 are BetzDearborn Spectrus NX. The recommended concentration of Spectrus NX is 50 PPM which is 0.07 oz./gal (0.5 ml/gal). The Ford Tox Number for Spectrus NX is 870. Water Types Refer to Table. To minimize the introduction of contaminants that may degrade system components, review these guidelines before selecting the type of water to use. NOTE: Water types are listed in order of preference. Corrosion Levels To maintain proper performance, minimum levels of corrosion to aluminum and copper must be maintained. To maintain safe operation keep the corrosion levels of aluminum at or below 3 mil/year (0.003 in./yr). copper at or below mil/year (0.00 in./yr). When adding water to the system, corrosion inhibitor must be added. CorrShield MD05 corrosion inhibitor is shipped with temperature-conditioned systems. This is a Molybdate-based corrosion inhibitor that contains an Azole additive to protect copper and is used in the concentration of.5 ounces per gallon of water to maintain a concentration of ppm. The Ford Tox number for CorrShield MD 05 is 963. The GM FID number for CorrShield MD 05 is 58.

13 Auto-Flo II Anti-Drool Dispense Valves 9 Water Table Water Types Description. Distilled No minerals and chemicals Lacks the nutrients necessary to support biological growth and the minerals that wear away at system components Neutral nature reduces interaction with additives used to protect the system NOTE Distilled water is the best choice for use in the temperature conditioning section.. Well Contains an abundance of minerals that can support plant and animal life Contains minerals like calcium and iron that are abrasive; accelerates wear and tear on components NOTE If well water is the only option available, it must be softened to reduce the mineral content. 3. City Contains chlorine that can degrade all metals including stainless steel Hard on most non metals Usually contains an abundance of minerals that are capable of supporting plant and animal life; accelerates wear on components. Weld (Tower) Often heavily treated both for bacterial suppression and to make it more compatible with the welding and cooling tower processes Treatment process usually involves some aggressive chemicals that can degrade metals, plastics and other materials Usually contains an abundance of metals and other contaminants picked up from the welding and cooling tower processes that can interfere with the components of the temperature control system 5. DI! CAUTION! Do not use DI water in this system. DI water draws free electrons from metal to normalize ion levels. This process causes degradation of metals.

14 0 Auto-Flo II Anti-Drool Dispense Valves Installation Installation procedures are provided for standalone and manifold mount dispense valves. WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. NOTE: The following procedures are only for a typical installation. Refer to the applicable System Documentation that shipped with the system for specific installation data. The dispense valve can be mounted to fixed, mobile, and robotic fixtures. Mounting configurations may vary. Consult a local Nordson representative for specific application data. An RTD sensor is available for the dispense valve. Refer to the drawing that is included with RTD Sensor Kit 0750 to install an RTD sensor. Standalone Dispense Valve. See Figure 5. Insert the dowel pins (0) into the dispense valve.. Install the dispense valve to the applicable fixture () using the screws (). Tighten the screws to 60 in.-lb (6.7 N m). 3. Perform the following: a. Remove the screw (7), washer (8), and swivel lock (9) from the dispense valve. b. Install the applicable fluid fitting (6) into the fluid inlet port (5) and tighten securely. c. Install the swivel lock (9) to the fluid fitting (6) using the washer (8) and screw (7). Tighten the screw securely. NOTE: Supply air must be oil-free and between 60 0 psi ( 8 bar).. Connect the open and close air lines to the fittings (, ). 5. Perform the following only for temperature conditioned dispense valves: a. Install /8 NPT tube fittings into the temperature conditioning ports (3). b. Connect the lines from the TCU to the tube fittings THIS PART IS SHIPPED LOOSE WITH THE DISPENSE VALVE. Figure 5 Typical Standalone Installation (XD Temperature Condition Dispense Valve Shown). Air close port ⅛ NPT thread 5. Fluid inlet O-ring port size-6 9. Swivel lock. Air open port ⅛ NPT thread 9 / 6-8 UNF-B thread 0. Dowel pin 3. Temperature conditioning ports 6. Fluid fitting (application specific). Applicable fixture (application ⅛ NPT thread 7. Screw, hex, cap, M5 x specific). Screw, socket, M5 x Washer

15 Auto-Flo II Anti-Drool Dispense Valves Manifold Mount Dispense Valve Refer to Manifold Mount in the Specifications Section for mounting specifications if necessary.. See Figure 6. Lubricate the O-rings (, ) with Mobil SHC 00 grease and install them into the mating surface.. Install the dispense valve to the manifold using the screws (3). Tighten the screws to 60 in.-lb (6.7 N m). NOTE: Supply air must be oil-free and between 60 0 psi ( 8 bar). 3. Connect the open and close air lines to the fittings (, 5). 5 3 RTD PORT: O-RING PORT SIZE-6 9/6-8 UNF-B THREAD THIS PART IS SHIPPED LOOSE WITH THE DISPENSE VALVE. Figure 6 Manifold Mount Dispense Valve (XD Manifold Mount Dispense Valve Shown). O-ring, Viton, 0.30 ID x O-ring, Viton, 0.39 ID x Screw, socket, M5 x 60. Air open port ⅛ NPT thread 5. Air close port ⅛ NPT thread

16 Auto-Flo II Anti-Drool Dispense Valves Select a Nozzle Nozzle selection depends on the type of material being dispensed, the desired bead size, and the production rate requirements. CAUTION: Lubricate the dispense valve threads with a lubricant that is compatible with the dispense material to prevent the nozzle nut from becoming glued to them. If the threads are not lubricated, damage may occur to the valve body when removing the nozzle nut.. See Figure 7. Lubricate the threads () on the dispense valve () with a lubricant that is compatible with the dispense material.. Install the nozzle (3) using the nozzle nut (). Tighten the nozzle nut securely. 3 Figure 7 Typical Nozzle Installation

17 Auto-Flo II Anti-Drool Dispense Valves 3 Heater Block Assembly Use the following instructions to install the heater block assembly to the Auto-Flo II system. Refer to Standalone Dispense Valve in the Specifications Section for mounting specifications if necessary.. Remove and discard the screws that come with the Auto-Flo gun.. See Figure 8. Insert the dowel pins (3) into the heater block (). 3. Align insulator plate () over dowel pins and attach to heater block ().. Align the heater block to the applicable fixture () using the dowel pins. 5. Hold the heater block () in place and mount the dispense valve (5) onto the heater block by aligning the dowel pins. 6. Install the dispense valve (5) onto the heater block and applicable fixture by inserting the long screws (6) provided with the heater block. Tighten the screws to 60 in.-lb (6.7 N m). Refer to the Auto-Flo II Heater Block Assemblies Instruction Sheet for servicing instructions THIS PART IS SHIPPED LOOSE WITH THE HEATER BLOCK Figure 8 Heater Block Assembly Installation. Applicable fixture. Insulator plate 3. Dowel pins. Heater block 5. Dispense valve 6. Screw, socket, M5 x 00, black

18 Auto-Flo II Anti-Drool Dispense Valves Manifold Heater Block Assembly Use the following instructions to install the manifold heater block assembly to the Auto-Flo II system. Refer to Manifold-Mount Dispense Valve in the Specifications Section for mounting specifications if necessary.. See Figure 9. Align the mounting bracket () to the heater block assembly ().. Hold the heater block in place and install the M0 screw () through the center hole of the mounting bracket and heater block as shown. 3. Align the bracket to the appropriate adjustable arch hole (3) on the heater block and install the M6 screw (5) to secure.. Tighten the screws to 60 in.-lb (6.7 N m). Refer to the Auto-Flo II Heater Block Assemblies Instruction Sheet for servicing instructions. MOUTING BRACKET IS APPLICATION SPECIFIC AND MUST BE PURCHASED SEPERATELY Figure 9 Manifold Heater Block Assembly Installation. Mounting bracket example. Heater block 3. Adjustable arch holes. Screw, M0 x Screw, M6 x 80

19 Auto-Flo II Anti-Drool Dispense Valves 5 Operation WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. Personnel performing the following procedures must know how to safely operate the application system. Operation is dependent upon the system application requirements and the material delivery system. Refer to the applicable System Documentation that shipped with the system for detailed operating procedures. Purge the Dispense Valve NOTE: Perform the following procedure prior to putting a new dispense valve in to service for the first time.. Place a material waste container under the nozzle.. Purge the dispense valve until material flows freely from the nozzle. How to Clear a Blocked Nozzle. Shut off air pressure to the material unloader.. Bleed off residual pressure through the in-line pressure relief valve in the material supply line. 3. Shut off and lock out all power to the dispense system.. See Figure 0. Perform the following: a. Carefully remove the nozzle (3) from the dispense valve (). b. Clean the nozzle (3) and dispense valve threads () with a compatible solvent. c. Clean the piston stem () on the Spring-Close and 05-MM Nozzle dispense valves with a compatible solvent. CAUTION: Lubricate the dispense valve threads with a lubricant that is compatible with the dispense material to prevent the nozzle nut from becoming glued to them. If the threads are not lubricated, damage may occur to the valve body when removing the nozzle nut. 5. Lubricate the dispense valve threads () with a compatible lubricant. 6. Install the nozzle (3) and tighten securely. TYPICAL STANDALONE DISPENSE VALVE 05-MM NOZZLE DISPENSE VALVE SHOWN SPRING-CLOSE VALVE IS TYPICAL 3 3 Figure 0 Cleaning a Blocked Nozzle

20 6 Auto-Flo II Anti-Drool Dispense Valves Maintenance WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. System or material pressurized. Relieve pressure. Failure to observe this warning may result in serious injury or death. NOTE: The frequencies listed are only guidelines. It may be necessary to adjust frequencies due to the facility enviornment, process parameters, material being applied, or experience. Always perform preventive maintenance procedures according to the facility maintenance schedule. Frequency Daily Periodically Task Check the nozzle for wear. Replace if necessary. Check the air lines and the material supply hose for leaks or damage. Replace lines and hoses if necessary. Make sure the dispense valve is mounted securely. Clean the filter in the air supply line. Troubleshooting WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. This section contains troubleshooting procedures. These procedures cover only the most common problems that you may encounter. If you cannot solve the problem with the information given here, contact your local Nordson representative for help. Problem Possible Cause Corrective Action. Leaking around nozzle or nozzle nut. Leaking through weep hole in valve body 3. Dispense valve responds slowly Dirty or damaged metal sealing surfaces Worn packing cartridge Air piston assembly dry or worn Low air pressure to solenoid Long air supply lines to valve Clean the nozzle if dirty. Replace the nozzle if worn. Replace the piston/stem cartridge. Lubricate or replace the piston/stem assembly. Increase the air pressure to the solenoid. Mount the solenoid as close as possible to the valve.

21 Auto-Flo II Anti-Drool Dispense Valves 7 Repair WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. System or material pressurized. Relieve pressure. Failure to observe this warning may result in serious injury or death. Packing Cartridge See Figure. Use the following procedure to replace the packing cartridge. Remove the Packing Cartridge. Remove the screws () securing the air cylinder cap ().. XD Dispense Valve Only: Remove the screws (5) securing the piston/stem cartridge (6) to the valve body (8). CAUTION: To prevent damage to the body, use extreme care when prying the cartridges out of the body. 3. Use a small screwdriver to pry the piston/stem cartridge (7) or scraper cartridge (9) out of the body (8).. Inspect the piston/stem cartridge (6 or 7), scraper cartridge (9), and valve body (8) for wear or damage. Replace parts if necessary. Install the Packing Cartridge. Apply Mobil SHC 00 grease to the new packing cartridge (7) and install it into the valve body (8).. XD Dispense Valve Only: Apply Loctite to the threads of the screws (5). Install the scraper cartridge (9) and piston/stem cartridge (6) onto the body (8) using the screws. Tighten the screws to 5 in.-lb (6 N m). 3. Apply Loctite to the threads of the screws (). Install the air cylinder cap () using the screws. Tighten the screws to 5 in.-lb (6 N m). 9 Figure USED ON XD DISPENSE VALVES USED ON STANDARD DISPENSE VALVES Replacing the Packing Cartridge Typical (XD dispense valve shown)

22 8 Auto-Flo II Anti-Drool Dispense Valves Parts To order parts, call the Nordson Customer Service Center or a local Nordson representative. Standard Dispense Valves See Figure and the following parts list A MANIFOLD BODY 6B THIS PART IS SHIPPED LOOSE WITH THE DISPENSE VALVE. APPLICATION SPECIFIC NOT INCLUDED WITH THE ASSEMBLY. Figure Standard Dispense Valve Parts

23 Auto-Flo II Anti-Drool Dispense Valves 9 Item Part Part Description Quantity GUN, Auto-Flo, Anti-Drool, standalone GUN, Auto-Flo, Anti-Drool, manifold SCREW, socket, M5 x ADHESIVE, Loctite, blue, removable, 50 m AR CAP, air, piston, Auto-Flo, /8 NPT ELBOW, male,/ tube x /8 NPT PISTON/STEM, cartridge, UHMW 6A BODY, Auto-Flo, manifold, X SAE 6 6B BODY, Auto-Flo, manifold, 0.3 port, SAE O-RING, Viton, 0.39 ID x w 8 90 O-RING, Viton, 0.30 ID x w, 0 SB PIN, dowel, hollow, 8 mm OD x mm PLUG, O-ring, straight thread, 9/ NUT, retaining 987 SCREW, socket, M5 x SCREW, socket, M5 x PLUG, pipe, flush, /6 w/sealant 3387 KEY, lock, swivel WASHER, flat, M SCREW, hex, cap, M5 x GREASE, Mobile, Synthetic, SHC 00,.5 oz. AR NS CARD, injection medical alert AR: As Required NS: Not Shown

24 0 Auto-Flo II Anti-Drool Dispense Valves XD Dispense Valves See Figure 3 and the following parts list A 9 6B MANIFOLD BODY 8 THIS PART IS SHIPPED LOOSE WITH THE DISPENSE VALVE. APPLICATION SPECIFIC NOT INCLUDED WITH THE ASSEMBLY. Figure 3 XD Dispense Valve Parts

25 Auto-Flo II Anti-Drool Dispense Valves Item Part Part Description Quantity GUN, Auto-Flo Anti-Drool XD, standalone GUN, Auto-Flo Anti-Drool XD, manifold SCREW, socket, M5 x CAP, air, piston, Auto-Flo, /8 NPT SCREW, socket, M5 x PISTON/STEM, cartridge CARTRIDGE, grease/seal, scraper 6A BODY, Auto-Flo, manifold, x SAE 6 6B BODY, Auto-Flo, manifold, 0.3 port, SAE O-RING, Viton, 0.39 ID x w 8 90 O-RING, Viton, 0.30 ID x w, 0 SB PIN, dowel, hollow, 8 mm OD x mm PLUG, O-ring, straight thread, 9/ NUT, retaining 987 SCREW, socket, M5 x SCREW, socket, M5 x PLUG, pipe, socket, flush / PLUG, pipe, flush, /6 w/sealant KEY, lock, swivel WASHER, flat, M SCREW, hex, cap, M5 x SCREW, button head, /-8 x SLEEVE, sealing, / screw ELBOW, male,/ tube x /8 NPT GREASE, Mobile, Synthetic, SHC 00,.5 oz. AR ADHESIVE, Loctite, blue, removable, 50 m AR NS CARD, injection medical alert AR: As Required NS: Not Shown

26 Auto-Flo II Anti-Drool Dispense Valves Dispense Valve Options Refer to the Auto-Flo II Heater Block Assemblies instruction sheet for servicing instructions. Heater Block Assemblies See Figure and the following parts list Figure Heater Block Assembly Parts

27 Auto-Flo II Anti-Drool Dispense Valves 3 Item Part Part Part Part Description Quantity Note 6065 HEATER BLOCK ASSEMBLY, Auto-Flo, 0 V 6507 HEATER BLOCK ASSEMBLY, Auto-Flo, 0 V, low wattage 6065 HEATER BLOCK ASSEMBLY, Auto-Flo, 0 V 6508 HEATER BLOCK ASSEMBLY, Auto-Flo, 0 V, low wattage KIT, cord set, automatic gun, BM COVER, body, Auto-Flo heater, standalone 3 SCREW, socket, M5 x 00, black, class.9 per ISO 76 SCREW, pan head, recessed, M3 x 6, zinc, class.8 per ISO LOCK WASHER, external, M3, stainless, zinc CONNECTOR, plastic, -station KIT, heater cartridge, 0.50D 8 SCREW, pan head, cross-rec, M5 x 8, class.8 per ISO BODY, Auto-Flo heater, standalone DOWEL PIN, hollow, 8mm OD x 6mm LG INSULATOR plate, Auto-Flo, standalone NUT, panel mounting 3 WASHER, external, ⅜-in., stainless, zinc

28 Auto-Flo II Anti-Drool Dispense Valves In Line Manifold Heater Block Assembly See Figure 5 and the following parts list AUTO FLO GUN SHOWN FOR REFERENCE ONLY 6 BOTTOM VIEW PART OF ITEM 6 3 Figure 5 In Line Heater Block Assembly Parts

29 Auto-Flo II Anti-Drool Dispense Valves 5 Item Part Part Description Quantity Note MANIFOLD, Auto-Flo, in-line, heated, 0 V MANIFOLD, Auto-Flo, in-line, heated, V, low wattage BODY, manifold, Auto-Flo, in-line, heated CORDSET, manifold, heated, Auto Flo, 0 V A PLATE, isolator, manifold, Auto Flo, in-line SCREW, flat, socket, M5 x 0, black, class 0.9 per ISO 7089 SCREW, button head, socket, M5 x 0.8 x 8.0, stainless steel, class.8, per ISO 69 COVER, manifold, Auto-Flo, in-line COVER, heater, manifold, Auto Flo, in-line SCREW, hex, cap, M5 x, zinc, 8 class 8.8, per ISO WASHER, flat, m, reg, M5, steel., zinc KEY, swivel, locking, H/F, in., hex WASHER, lock, ext., M3, steel, zinc CONNECTOR, plastic, station 3 SCREW, machine, pan, rec., M3 x 6, zinc, class.8, per ISO 705 HEATER CARTRIDGE, D, 9389 B.00 L, 65 W, 0 V 6837 HEATER CARTRIDGE, D,.00 L, 30 W, 0 V ADHESIVE, Loctite, 7, red, hi temp, 50 ml. AR COMPOUND, joint, thermal, 0. oz. NOTE A: Includes Loctite 7 adhesive, red, high temperature, 50 ml. B: Includes thermal joint compound, 0. oz. AR: As Required NS: Not Shown 0 AR

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