INSTRUCTION GRIP METER. LBM-G MODEL No LUBE BATCH METER. LBM-60 MODEL No LBM-30 MODEL No LBM-16 MODEL No.

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1 Doc. No. OSA 057U-00 INSTRUCTION GRIP METER LBM-G MODEL No LUBE BATCH METER LBM-60 MODEL No LBM-30 MODEL No LBM-16 MODEL No WARNING Prior to operating this pump, be sure to read this operation manual for safety. After reading the manual, please keep it on hand for future reference.

1/2 - Preface Thank you for purchasing a Yamada Pump. These oil meter guns are suitable for dispensing the desired amount of oil for automobiles, trucks, buses and similar applications.

- For Safe Operation This manual describes the items that are important for the user to operate this product safely, correctly, and efficiently.

- Warnings and Cautions For safe use of this product, be sure to note the following: In this document, warnings and cautions are indicated by symbols.

2 1/2 - Preface Thank you for purchasing a Yamada Pump. These oil meter guns are suitable for dispensing the desired amount of oil for automobiles, trucks, buses and similar applications. They are designed to be connected to a discharge hose of an air-driven pump or hose reel and handle a variety of oils such as automatic transmission fluid, motor oils and gear oils. - For Safe Operation This manual describes the items that are important for the user to operate this product safely, correctly, and efficiently. Before operating this product, read this manual thoroughly, in particular, Warnings and Cautions at the beginning of this manual. - Warnings and Cautions For safe use of this product, be sure to note the following: In this document, warnings and cautions are indicated by symbols. These symbols are for those who will operate this product and for those who will be nearby, for safe operation and for prevention of personal injury and property damage. The following warning and caution symbols have the meanings described below. Be sure to remember their meanings. WARNING : CAUTION : This indicates the existence of potential hazard which, if not avoided, will result in death or serious injury. This indicates the existence of potential hazard which, if not avoided, may result in bodily injury or in physical damage. Furthermore, to indicate the type of danger and damage, the following symbols are also used along with those mentioned above: This symbol indicates a DON'T, and will be accompanied by an explanation on something you must not do. This symbol indicates a DO, and will be accompanied by instructions on something you must do in a certain situation. - Precautions on Use The following warnings and cautions are very important. Be sure to observe them. WARNING - Use only lubricant. NEVER use gasoline, solvents, or chemicals. Use of unauthorized liquids may result in leakage leading to serious effect on the human body. - Keep the meter away from electrodes in a battery under the hood when a non-drip nozzle is connected. It may cause sparks and result in fire. (See figure at right.) It may cause sparks and result in fire.

3 2/2 CAUTION - Maximum operating pressure is 7MPa. Exceeding the limit may cause damage to the meter leading to serious injury or contamination of workplace. - After lubrication, be sure to check the amount of lubricant dispensed in the tank using a level gauge. Insufficient or excessive lubrication can cause an unexpected problem. - Before maintenance operation, be sure to release the internal pressure of the piping. There is danger such as spouting of the material when the maintenance work is done with air supplied. - Do not discharge material directly onto the ground. Dispose of harmful materials according to the requirements specified in MSDS or local regulations. Also, dispose of pump according to the local regulations after removing residual material from inside pump. (Please contact industrial waste disposal service.)

4 Table of Contents - Preface - For Safe Operation - Warnings and Cautions - Precautions on Use 1. Installation How to Operate the Machine Troubleshooting and Corrective Measures Specification Dimensions Parts Disassembly Drawing and Parts List Limited Warranty... 8

1. Installation 1) Attach the nozzle purchased together with the meter to the outlet. 2) It is recommended to connect a swivel joint (optional purchase: #804553) between the meter and hose.

Caution Tag: A caution label and a banding band are included in the package. Tie the caution tag around a hose connection using the band. Cut off the excess band with a knife. 2.

<Note> Check each connection for liquid leak without pulling the trigger of the meter. <For grip meter> <For lube batch meter> CAUTION Be sure to turn the knob back to zero before starting operation.

Then, the knob starts rotating clockwise indicating the amount dispensed. Release the trigger when the desired amount has been dispensed.

Unlock the trigger by pushing the stopper when the desired amount has been dispensed. 3) Turn the knob counterclockwise to the desired value.

5 1. Installation 1) Attach the nozzle purchased together with the meter to the outlet. 2) It is recommended to connect a swivel joint (optional purchase: #804553) between the meter and hose. Remove the bushing when a hose outlet is R1/2. <Note> When connecting through new pipes, thoroughly clean them before connecting a hose. Caution Tag: A caution label and a banding band are included in the package. Tie the caution tag around a hose connection using the band. Cut off the excess band with a knife. 2. How to Operate the Machine 1) Supply air to the pump and adjust an air valve or air regulator to start pump operation. 2) The pump will automatically stop when lubricant reaches the meter. <Note> Check each connection for liquid leak without pulling the trigger of the meter. <For grip meter> <For lube batch meter> CAUTION Be sure to turn the knob back to zero before starting operation. NEVER turn it clockwise. CAUTION NEVER turn it clockwise. 3) Insert the nozzle to a filler neck and pull the trigger to start lubrication. Then, the knob starts rotating clockwise indicating the amount dispensed. Release the trigger when the desired amount has been dispensed. <Automatic discharge> The trigger will be locked when pulled all the way and lubricant will continue to flow automatically. Unlock the trigger by pushing the stopper when the desired amount has been dispensed. 3) Turn the knob counterclockwise to the desired value. 4) Insert the nozzle into a filler neck and pull the trigger to start lubrication. Once the trigger is pulled, it is locked and lubricant is discharged. At the same time, the knob starts rotating clockwise to zero. 5) The trigger is released automatically and discharging stops when the desired amount has dispensed. 6) Check the amount of lubricant in the tank using a level gauge. 4) Check the amount of lubricant in the tank using a level gauge. CAUTION - After lubrication, be sure to check the amount of lubricant dispensed in the tank using a level gauge. Insufficient or excessive lubrication can cause an unexpected problem. 1

3. Troubleshooting and Corrective Measures CONDITION CHECKPOINT CAUSE AND MEASURE Lubricant does not come out. Pump is not running.

Call for repair or disassemble meter to replace a defective part. Lubricant flow stops unexpectedly or never stops.

Disassemble the filter part periodically and wash each component if there is a foreign object. Clutch roller came off.

TYPE LONG HAND SHORT HAND MINIMUM SCALE VALUE MAXIMUM OPERATING PRESSURE 801428 LBM-G 1L/1 turn 10L/1 turn 0.

6 3. Troubleshooting and Corrective Measures CONDITION CHECKPOINT CAUSE AND MEASURE Lubricant does not come out. Pump is not running. Inspect pump. Pump is running. Inner valve is closed. Non-drip valve is closed. Call for repair or disassemble meter to replace a defective part. Lubricant flow stops unexpectedly or never stops. Maintenance and Inspection The knob does not rotate. Disassemble the filter part periodically and wash each component if there is a foreign object. Clutch roller came off. Spindle and knob spin around. Call for repair or disassemble meter to replace a defective part. 4. Specification <GRIP METER> MODEL No. TYPE LONG HAND SHORT HAND MINIMUM SCALE VALUE MAXIMUM OPERATING PRESSURE LBM-G 1L/1 turn 10L/1 turn 0.1 L 7 MPa INLET CONNECTION Rc 1/ with filter WEIGHT 1.65 kg Dial Face <LUBE BATCH METER> MODEL No. TYPE DIAL CAPACITY MINIMUM SCALE VALUE LBM L 1 L LBM L LBM L 0.5 L MAXIMUM FLOW MAXIMUM OPERATING PRESSURE 9 L/min 7 MPa INLET CONNECTION Rc 1/ with filter WEIGHT 2.2 kg Dial Face 2

7 5. Dimensions <GRIP METER> <LUBE BATCH METER> 3

8 6. Parts Disassembly Drawing and Parts List GRIP METER

9 Parts List Ref.No. Description Parts No. 1 Shroud Protector Shroud Screw, Shroud Knob Assembly, Preset Pointer, Inner Circle Dial Face Spring, Clutch Roller Clutch Roller Cam, ICP Gear, ICP Worm, UDP Setscrew, Worm Spacer Totalizer Assembly Screw, Totalizer Frame Packing Gland Kit, Buna N Cam, Standard, electronic Quad Ring, Buna N Screw, Sems Type Trigger Assembly, with lock Trigger Assembly, without lock Valve Assembly, Buna N Spring, Valve Screen Spindle, UDP Gear Train Assembly Chamber Complete O-Ring, Buna N Housing Cap, NPT Thrd O-Ring, Buna N Adapter Less Boss, NPT Not shown Viton Seal Upgrade Kit for All Meters

10 LUBE BATCH METER (60L) (30L) (16L) 6

11 Parts List Ref.No. Description Parts No (16L) (30L) (60L) 1 Shroud Protector Shroud Screw, Shroud Knob Assembly, Preset Dial Face Metal Spring, Clutch Roller Clutch Roller Compound Gear Assembly Gear and Pinion Assembly Drive Cam Assembly Gear and Pinion Assembly Worm Assembly Setscrew Spacer Screw, Totalizer Frame Totalizer Assembly Packing Gland Kit, Buna N Pin, Lock Pawl Screw, Flat Head Guard, Trigger (New Style) Trigger Assembly Cam, Batch Quad Ring, Buna N Screw, Sems Type Valve Assembly, Buna N Spring Screen, Filter Lock Bar Assembly E Ring Lock Pawl Spring, Lock Pawl Spindle, UDP Gear Train Chamber Assembly, Complete O-Ring, Buna N Housing Cap, NPT Thrd O-Ring, Buna N Adapter Less Boss, NPT Not shown Viton Seal Upgrade Kit, All Meters

12 7. Limited Warranty If an abnormality occurs during normal operation in accordance with the operating instructions and other operating cautions within the warranty period (12 months after date of purchase) that can be attributed to a manufacturing defect, the defective parts of this product will be serviced or the product will be replaced free of charge. However, this warranty will not cover compensation for incidental damage or any malfunction listed below. 1. Warranty period This warranty will be valid for a period of 12 months after the date of purchase. 2. Warranty If, during the warranty period, any of the material of the genuine parts of this product or the workmanship of this product is found defective, and is so verified by our company, the servicing cost will be fully born by our company. 3. Exclusion Even during the warranty period, this warranty does not cover the following: 1) Malfunction arising from use of parts other than manufacturer-specified genuine parts 2) Malfunction arising from misuse or operating errors, or lack of storage or maintenance care 3) Malfunction arising from use with a fluid that may cause corrosion, inflation or dissolution of the component parts of the product 4) Irregularity arising from repair made by other than by our firm, our regional office, dealer or authorized service personnel 5) Malfunction arising from modification of the product by other than authorized service personnel 6) Wear and tear of parts that must be regularly replaced in the course of normal operation, such as packings, O-rings, balls, and valve seats 7) Malfunction and/or damage due to transportation, moving or droppage of the product after purchase 8) Malfunction and/or damage due to fire, earthquake, flood or other force majeure 9) Malfunction arising from use of compressed air that contains impurities or excessive moisture, or use of gases or fluids other than the specified compressed air 10) Malfunction arising from use with a fluid that causes excessive abrasion or use of lubricating oil other than that specified for this product Furthermore, this warranty does not cover the rubber parts, or other parts that are subject to wear in normal operation, used in this product and its accessories. 4. Parts Parts for this product will be kept available for 5 years after discontinuation of production. Once 5 years have elapsed after close of production, availability of parts for this product cannot be guaranteed. 8

13 MEMO.

14 Manufactured by YAMADA CORPORATION INTERNATIONAL DEPARTMENT Minami Magome, Ohta-ku, Tokyo , Japan PHONE : +81-(0) FAX : +81-(0) OSA057U

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