S-Drive Performance Trainer

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Cecil Mathews
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1 S-Drive Performance Trainer SERVICE MANUAl

2 Table of contents CHAPTER 1: Serial number location... 1 CHAPTER 2: Important Safety instructions 2.1 Read and Save These Instructions Before Getting Started Tensioning and Centering the running belt... 5 CHAPTER 3: Preventative Maintenance 3.1 Recommended Cleaning Tips Check for Damaged Parts... 6 CHAPTER 4: TROUBLESHOOTING 4.1 No Resistance... 7 CHAPTER 5: PARTS REPLACEMENT GUIDE 5.1 Tension Control Replacement Side Rail Replacement Rear Roller Replacement Running Deck Replacement Running Belt Replacement Running Deck Cushion Replacement Front Roller Replacement ECB Replacement CHAPTER 6: Treadmill specifications and assembly guide 6.1 Treadmill Specifications Fasteners and Assembly Tools Assembly Instructions... 20

3 Chapter 1: Serial Number Location 1.1 SERIAL NUMBER LOCATION SERIAL Number LOCATION 1

4 Chapter 2: Important Safety Instructions 2.1 READ AND SAVE THESE INSTRUCTIONS When using a treadmill, basic precautions should always be followed, including the following: Read all instructions before using this treadmill. It is the responsibility of the owner to ensure that all users of this treadmill are adequately informed of all warnings and precautions. This product is intended for commercial use. To ensure your safety and protect the equipment, read all instructions before operating. WARNING: To reduce the risk of burns, fire, electrical shock or injury to persons that may be associated with using this product. Incorrect or excessive exercise may cause injury. If you experience any kind of pain, including but not limited to chest pains, nausea, dizziness, or shortness of breath, stop exercising immediately and consult your physician before continuing. When exercising, always maintain a comfortable pace. Do not wear clothes that might catch on any part of the treadmill. Always wear athletic shoes while using this equipment. Emergency dismount can be done by grabbing the front or side handlebars and jumping with both feet on the side rails. Do not jump on the treadmill. At no time should more than one person be on treadmill while in operation. This treadmill should not be used by persons weighing more than specified in the OWNER S MANUAL SPECIFICATIONS SECTION. Failure to comply will void the warranty. To clean, wipe surfaces down with soap and slightly damp cloth only; never use solvents. (See MAINTENANCE) Do not operate under blanket or pillow. Excessive heating can occur and cause fire or injury to persons. At NO time should pets or children under the age of 14 be closer to the treadmill than 10 feet. At NO time should children under the age of 14 use the treadmill. Keep children under the age of 14 away from this equipment. Teenagers must be supervised at all times while using this equipment. This equipment is not intended for use by persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the equipment by a person responsible for their safety. Use the treadmill only for its intended use as described in the treadmill guide and owner s manual. Do not use other attachments that are not recommended by the manufacturer. Attachments may cause injury. Never operate the treadmill if it is not working properly, if it has been dropped or damaged, or immersed in water. Call Customer Tech Support for examination and repair. Do not use treadmill in any location that is not temperature controlled, such as but not limited to garages, porches, pool rooms, bathrooms, car ports or outdoors. Failure to comply may void the warranty. Do not remove the console covers unless instructed by Customer Tech Support. Service should only be done by an authorized service technician. Over exercising may result in serious injury or death. If you feel faint, stop exercising immediately. CAUTION: Consult a physician before using this equipment. It is essential that your treadmill is used only indoors, in a climate controlled room. If your treadmill has been exposed to colder temperatures or high moisture climates, it is strongly recommended that the treadmill is warmed up to room temperature before first time use. 2

5 Chapter 2: Important Safety Instructions 2.2 Before Getting Started LOCATING THE UNIT Place the treadmill on a level and stable surface away from direct sunlight. The intense UV light can cause discoloration on the plastics. Locate your treadmill in an area with cool temperatures and low humidity. Please leave a clear zone behind the treadmill that is at least the width of the treadmill and at least 79 (2000 mm) long. This zone must be clear of any obstruction and provide the user a clear exit path from the machine. For ease of access, there should be an accessible space on both sides of the treadmill of at least 24 (600 mm) to allow a user access to the treadmill from either side. Do not place the treadmill in any area that will block any vent or air openings. The treadmill should not be located in a garage, covered patio, near water or outdoors. 0.3 m (1 ft) 0.6 m (2 ft) 0.6 m (2 ft) 0.6 m (2 ft) 2 m (79 ) Leveling the equipment It is extremely important that the levelers are correctly adjusted for proper operation. An unbalanced treadmill may cause belt misalignment or other issues. Use of a level is recommended. Once you have placed the treadmill where you intend to use it, raise or lower one or both of the adjustable levelers located on the bottom-front of the frame. Proper usage The treadmill can be used in two modes: sled or walk/sprint. To use the treadmill in sled mode, remove the harness so the user has access to the upper and lower sled handlebars. To use the treadmill in walk / sprint mode, connect the harness and adjust by using the instructions below. Emergency dismount can be done by grabbing the front or side handlebars and jumping with both feet on the side rails. Sled mode Proper usage Walk / Sprint Proper usage 3

6 Chapter 2: Important Safety Instructions 2.2 Before Getting Started - continued Adjusting the Harness After stepping onto the treadmill, slowly walk into the harness to check for proper height. The harness should sit comfortably at about waist height. If the harness needs to be adjusted, release the front connection point and reconnect the harness at the correct height SLED mode Walk / Sprint mode HARNESS Adjusting the brakes The treadmill is equipped with two brakes, a sled brake and a speed brake. The left hand side lever controls the sled brake and the right hand lever controls the speed brake. The sled brake has 8 resistance settings and the speed brake has 11. The brakes are designed to be used together or independently of each other. The sled brake is designed to simulate the resistance created when pushing a sled. When using this brake, resistance will be immediately applied to the belt. The speed brake is designed to simulate the resistance created when running with a parachute. When using this brake, resistance will increase as the user increases speed. SLED BRAKE (Left side) SPEED BRAKE (Right side) 4

7 Chapter 2: Important Safety Instructions 2.3 TENSIONING AND CENTERING THE RUNNING BELT After placing the treadmill in the position it will be used, the belt must be checked for proper tension and centering. The belt might need to be adjusted after the first two hours of use. Temperature, humidity, and use cause the belt to stretch at different rates. If the belt starts to slip when a user is on it, be sure to follow the directions below. 1. Locate the two hex head bolts on the rear of the treadmill. The bolts are located at each end of the frame at the back of the treadmill. These bolts adjust the rear belt roller. Do not adjust until the treadmill is on. This will prevent over tightening of one side. 2. The belt should have equal distance on either side between the frame. If the belt is touching one side, do not start the treadmill. Turn the bolts counter clockwise approximately one full turn on each side. Manually center the belt by pushing the belt from side to side until it is parallel with the side rails. Tighten the bolts the same amount as when the user loosened them, approximately one full turn. Inspect the belt for damage. 3. While walking on the treadmill at 3 mph (~4.8 kph), observe the belt position. If it is moving to the right, tighten the right bolt by turning it clockwise 1/4 turn, and loosen the left bolt 1/4 turn. If it is moving to the left, tighten the left bolt by turning it clockwise 1/4 turn and loosen the right 1/4 turn. Repeat Step 3 until the belt remains centered for several minutes. 4. Check the tension of the belt. The belt should be very snug. When a person walks or runs on the belt, it should not hesitate or slip. If this occurs, tighten the belt by turning both bolts clockwise 1/4 turn. Repeat if necessary. NOTE: Use the front cover to confirm the belt is properly centered as shown. It is necessary to adjust the belt until the edge of the belt is parallel to the cover. CAUTION! Do not run faster than 3 mph (~4.8 kph) while centering. Keep fingers, hair and clothing away from belt at all times. TIGHTENS RIGHT SIDE OF ROLLER TIGHTENS LEFT SIDE OF ROLLER BELT IS TOO FAR TO THE RIGHT SIDE BELT IS TOO FAR TO THE LEFT SIDE 5

8 Chapter 3: Preventative Maintenance 3.1 recommended cleaning tips MAINTENANCE SCHEDULEE ACTION Clean entire machine using water and a mild soap or other Matrix approved solution (cleaning agents should be alcohol and ammonia free). Check harness for wear and secure connections. Remove the front cover. Check for debris and clean with a dry cloth or small vacuum nozzle. Lubricate treadmill running deck FREQUENCY DAILY DAILY MONTHLY EVERY 3 MONTHS RUNNING BELT RUNNING DECK LUBRICATING THE RUNNING BELT 1. Using a T-wrench or Allen wrench, loosen the rear roller bolts counter-clockwise turns. This should give the belt enough slack for you to lift it. 2. Lift the belt as far as you can and squirt the silicone oil in a zigzag pattern across the entire running deck surface. Use 1/2 bottle of 100% silicone oil lubricant. Do not apply the silicone oil on top of the running belt. Lay the running belt down and then tighten both rear roller bolts clockwise the same number of turns loosened. 3. Walk on the machine at a comfortable speed for 3 minutes to spread the silicone and to check the running belt for proper tension and alignment. 4. Wipe any excess oil from the sides with a damp cloth. 3.2 Check for damaged parts DO NOT use any equipment that is damaged or has worn or broken parts. Use only replacement parts supplied by Matrix Fitness Systems. MAINTAIN LABELS AND NAMEPLATES. Do not remove labels for any reason. They contain important information. If unreadable or missing, contact Matrix Fitness for a replacement at or MAINTAIN ALL EQUIPMENT. Preventative maintenance is the key to smoothly operating equipment. Equipment needs to be inspected at regular intervals. Defective components must be kept out of use until they are repaired. Ensure that any person(s) making adjustments or performing maintenance or repair of any kind is qualified to do so. Matrix Fitness Systems will provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made. 6

please verify whether the wire moves and refer

SPEED BRAKE (RIGHT SIDE) SLED BRAKE (LEFT

SPEED BRAKE tension control If the wire does

9 Chapter 4: Troubleshooting 4.1 NO RESISTaNCE Troubleshooting 1) SYMPTOM: No resistance 2) SOLUTION a. Open the frame cover and check whether the tension control works. b. When you adjust the tension control brake, please verify whether the wire moves and refer to the steps below to find the root cause. SPEED BRAKE (RIGHT SIDE) SLED BRAKE (LEFT SIDE) If the wire does not move, replace the SPEED BRAKE tension control If the wire does not move, replace the SLED BRAKE tension control Check the ECB and spring connection Check the brake band connection 7

Figure A Figure B 3) Remove the tension control wire

4) Tie the wire on damaged tension control wire.

be inside console mast, so it is easier to replace

10 Chapter 5: Parts Replacement Guide 5.1 TENSION CONTROL REPLACEMENT 1) Remove the 2 screws holding frame cover (Figure A). 2) Take off the tension control wire (Figure B). Figure A Figure B 3) Remove the tension control wire from frame (Figure C). 4) Tie the wire on damaged tension control wire. When you pull out tension control wire, the wire will be inside console mast, so it is easier to replace new tension control wire (Figure D). Figure C Figure D 5) Remove the 6 screws holding arm rest set (Figure E & F). Figure E Figure F 8

control, make sure the tension control level is

11 Chapter 5: Parts Replacement Guide 5.1 TENSION CONTROL REPLACEMENT - continued 6) Put down the arm rest set (Figure G). 7) Remove the 2 screws holding tension control from arm rest set (Figure H). Figure G Figure H 8) Remove tension control from arm rest set (Figure I). Figure I 9) When you install the new tension control, make sure the tension control level is at the highest level and tie the wire at tension control wire end. Please refer to the figure J & K. Figure J Figure K 9

Chapter 5: PartS Replacement Guide 5.2 SIDE RAIL REPLACEMENT 1) Remove the two screws holding on the support tube set and move the support tube set out (Figure A).

4) Slide the rail to back of the treadmill (Figure D). Figure C Figure D 5) Reverse Step 1-4 to install a new side rail.

12 Chapter 5: PartS Replacement Guide 5.2 SIDE RAIL REPLACEMENT 1) Remove the two screws holding on the support tube set and move the support tube set out (Figure A). 2) Remove the screw holding on the end cap and remove the end cap (Figure B). Figure A Figure B 3) Loosen the four screws under the frame of the side rail (Figure C). 4) Slide the rail to back of the treadmill (Figure D). Figure C Figure D 5) Reverse Step 1-4 to install a new side rail. NOTE: After reinstalling the side rail, make sure the end cap is on first before tightening the screws for proper gap spacing. Also be careful not to overtighten the screws, or they will poke through the top of the side rail. 10

Chapter 5: Parts Replacement Guide 5.3 REAR ROLLER REPLACEMENT 1) Remove the two screws holding on the support tube set and move the support tube set out (Figure A).

13 Chapter 5: Parts Replacement Guide 5.3 REAR ROLLER REPLACEMENT 1) Remove the two screws holding on the support tube set and move the support tube set out (Figure A). 2) Remove the screw holding on the end cap and remove the end cap (Figure B). Figure A Figure B 3) Remove both roller adjustment screws (Figure C). 4) Remove the roller from the running belt (Figure D). Figure C Figure D 5) Reverse Step 1-4 to install a new rear roller. 6) Tension the running belt as outlined in Section

Figure A Figure B 4) Remove the running deck from the running belt (Figure C).

14 Chapter 5: Parts Replacement Guide 5.4 RUNNING DECK REPLACEMENT 1) Remove the side rail as outlined in Section 5.2 2) Loosen both roller adjustment screws (Figure A). 3) Remove the four running deck screws (Figure B). Figure A Figure B 4) Remove the running deck from the running belt (Figure C). NOTE: Be careful not to pinch fingers during removal / installation of the running deck. 5) Tension the running belt as outlined in Section 2.3. Figure C 12

Chapter 5: Parts Replacement Guide 5.5 RUNNING BELT REPLACEMENT 1) Remove the side rail as outlined in Section 5.2.

4 4) Remove the front roller right side two screws (Figure A).

15 Chapter 5: Parts Replacement Guide 5.5 RUNNING BELT REPLACEMENT 1) Remove the side rail as outlined in Section ) Remove the rear roller as outlined in Section ) Remove the running deck as outlined in Section 5.4 4) Remove the front roller right side two screws (Figure A). 5) Once the rear rollers and deck are removed, the running belt can be lifted up from front roller right side (Figure B). Figure A Figure B 6) Reverse Step 1-5 to install a new running belt. 7) Tension the running belt as outlined in Section

Chapter 5: Parts Replacement Guide 5.6 RUNNING DECK CUSHION REPLACEMENT 1) Remove the running deck as outlined in Section 5.4.

16 Chapter 5: Parts Replacement Guide 5.6 RUNNING DECK CUSHION REPLACEMENT 1) Remove the running deck as outlined in Section ) Hold the running deck cushion bolt with a 5mm Allen wrench and loosen the nut with 13mm socket (Figure A). Figure A 3) Reverse Step 1-2 to install new running deck cushions. 4) Tension the running belt as outlined in Section

(Figure A). 2) Loosen both roller adjustment screws (Figure B).

17 Chapter 5: Parts Replacement Guide 5.7 FRONT ROLLER REPLACEMENT 1) Remove the two screws holding frame cover (Figure A). 2) Loosen both roller adjustment screws (Figure B). Figure A Figure B 3) Remove the 4 screws on flywheel cover (Figure C). NOTE: One screw is at the bottom of the cover. Figure C 15

5) Use a crank puller tools to remove fly wheel set (Figure E).

5-2 Fix the front roller axle before removing the flywheel set (Figure F).

18 Chapter 5: Parts Replacement Guide 5.7 FRONT ROLLER REPLACEMENT - continued 4) Remove the screw from flywheel set (Figure D). NOTE: Fix the front roller axle before removing the flywheel screw. 5) Use a crank puller tools to remove fly wheel set (Figure E). NOTE: 5-1 Please buy the crank puller in your local market. 5-2 Fix the front roller axle before removing the flywheel set (Figure F). Figure D Figure E 6) The flywheel set is very heavy, so when you take off flywheel from front roller axle, be careful not to drop the flywheel set as the ring will be easily damaged (Figure G). Figure F Figure G 16

8) Remove the roller from the running belt (Figure I).

NOTE: When you install the new front roller, please make sure the roller housing is parallel with the

19 Chapter 5: Parts Replacement Guide 5.7 FRONT ROLLER REPLACEMENT - continued 7) Remove the front roller mounting screws (Figure H). 8) Remove the roller from the running belt (Figure I). Figure H Figure I 9) Reverse Step 1-8 to install a new front roller. NOTE: When you install the new front roller, please make sure the roller housing is parallel with the tube. 10) Tension the running belt as outlined in Section ) When you run the belt, the flywheel ring may touch ECB magnet and make noise. Please loosen the ECB screw and adjust the flywheel ring between two magnets and fix screw (Figure K). Figure J Figure K 17

2) Remove the 4 screws on flywheel cover (Figure B).

Figure A Figure B 3) Remove the 2 screws from ECB (Figure C).

20 Chapter 5: Parts Replacement Guide 5.8 ECB REPLACEMENT 1) Remove the 2 screws holding frame cover (Figure A). 2) Remove the 4 screws on flywheel cover (Figure B). NOTE: One screw is at the bottom of the cover. Figure A Figure B 3) Remove the 2 screws from ECB (Figure C). 4) Take off the steel cable from ECB (Figure D). Figure C Figure D 5) Reverse Step 1-4 to install a new ECB. NOTE: When you fix ECB, make sure the inside spring is at the ECB screw right side (Figure E). Figure E 18

21 Chapter 6: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 6.1 TREADMILL SPECIFICATIONS PRODUCT SPECIFICATIONS Max User Weight Product Weight Shipping Weight Overall Dimensions (L x W x H)* Max. Harness Loading kg / 400 lbs kg / 312 lbs kg / 349 lbs 193 x 88 x 150 cm / 76 x 34.6 x kg / 300 lbs * Ensure a minimum clearance width of 0.6 meters (24 ) for access to and passage around MATRIX equipment. Please note, 0.91 meters (36 ) is the ADA recommended clearance width for individuals in wheelchairs. 6.2 Fasteners and Assembly tools TOOLS Required: FF 8mm T-Wrench FF 5mm Allen Wrench FF 6mm Allen Wrench FF Phillips Screwdriver FF 8mm Open-End Wrench (x2) FF 13mm Open-End Wrench (x2) PARTS INCLUDED: FF 1 Base Frame FF 2 Front Handlebar Supports FF 2 Rear Handlebar Supports FF 1 Sled Bar FF 1 Handlebar Set FF 1 Harness FF 1 Hardware Kit 19

22 Chapter 6: Treadmill Specifications and Assembly Guide 6.3 ASSEMBLY INSTRUCTIONS Step 1 Step 2 Black Hardware Bags (x2) Description Qty A B Bolt Flat Washer 4 4 Note: Do not fully tighten hardware until the end of step 5. Step 2 Torque Value: 78.4 Nm / 57.8 ft-lb A B There are no screws holding on the motor cover. Open Blue Assembly Bag. Slide the urethane arms over the steel tubes on the console base. Fasten the urethane arms to the steel tubes using item 17 socket head cap screw and item 19 spacer. 20

23 Chapter 6: Treadmill Specifications and Assembly Guide 6.3 ASSEMBLY INSTRUCTIONS - continued Step 3 Red Hardware Bags (x2) Step 4 Description Qty White Hardware Bag Description Qty C Bolt 4 Note: Do not fully tighten hardware until the end of step 5. Step 3 Torque Value: 78.4 Nm / 57.8 ft-lb D Bolt 4 Note: Do not fully tighten hardware until the end of step 5. Step 4 Torque Value: 39.2 Nm / 28.9 ft-lb D C 21

24 Chapter 6: Treadmill Specifications and Assembly Guide 6.3 ASSEMBLY INSTRUCTIONS - continued Step 5 Green Hardware Bags (x2) Step 6 Description Qty Yellow Hardware Bag Description Qty E F G Bolt Flat Washer Bolt H Screw 2 Note: Step 5 Torque Value: 39.2 Nm / 28.9 ft-lb G 1 F E H 2 A. Carefully pull the CABLE (1) through the RIGHT HANDLEBAR SUPPORT using the twist tie located inside the RIGHT HANDLEBAR SUPPORT and attach to the CONNECTOR CABLE (2) on the MAIN FRAME. B. Repeat on other side. C. Completely tighten hardware from steps 2 5 according to the Torque Values specified in each step D. Tighten the lock nuts on the cables using 2 open-end 8mm wrenches. 22

25 Chapter 6: Treadmill Specifications and Assembly Guide 6.3 ASSEMBLY INSTRUCTIONS - continued Step 7 Step 8 ASSEMBLY COMPLETE! Note: Check that all harness connections are secure before use 23

26 24 notes

27 MATrix Fitness systems corp Landmark Drive Cottage Grove wi USA TOLL FREE FAX REV. 01 KO 25

GFTMB GFTVRT GFTFS GFTWM GFTEXP GFTLM GFTCB GFTHB CONNEXUS

GFTMB GFTVRT GFTFS GFTWM GFTEXP GFTLM GFTCB GFTHB CONNEXUS CONNEXUS GFTFS GFTWM GFTEXP GFTLM GFTMB GFTVRT GFTCB GFTHB IMPORTANT SAFETY INFORMATION It is the sole responsibility of the purchaser of MATRIX products to instruct all individuals, whether they are the