Mobile dispensing systems for AdBlue
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1 Innovation & competence Mobile dispensing systems for AdBlue also available with MID calibration FLACO-Geräte GmbH // Isselhorster Straße // Gütersloh // Phone //
2 Mobile dispensing system for passenger cars and light commercial vehicles Refilling passenger cars with AdBlue /DEF (diesel exhaust fluid) is significantly different from refilling trucks. Due to the geometry of the tank system and the AdBlue /DEF filler (according to ISO ) truck tank systems are not suitable for refilling passenger cars, with few exceptions. FLACO mobile dispensing systems were designed especially for uncalibrated applications in workshops and have already received factory approval of leading automotive manufacturers. Clean refilling The new FLACO ZV10.1A and ZV10.1S nozzles turn themselves off over the entire volume power range of the pump system when the maximum filling level has been reached. The specially developed Quad-sensor head prevents overflow of AdBlue /DEF vehicle tanks. Quick refilling FLACOblue units operate at a flow rate of up to 7 l/min or 10 l/min. Safe refilling Safeguards exist against overfilling the antifreeze protection. High flexibility The FLACOblue unit can be operated via the built-in battery and can therefore be used anywhere without delay. Impressive cost-efficiency The self-filling mode permits own refilling from commercially available, low-cost 200 litre or 1,000 litre standard containers. FLACO Mobile dispensing systems 2
3 Just position the FLACOblue60 dispensing system at the vehicle being filled. Insert nozzle into the filler and begin refilling. Optional fast refilling function (boost) switch on and you re done. FLACOblue60 switches off automatically when the refilling process is complete. The unit is then ready for re-use. Traditional, manual car AdBlue /DEF dispensing systems available on the market require about 30 minutes incl. set-up time for one refilling process from a 10 l of AdBlue /DEF canister. The FLACOblue60 filling system requires just 10 minutes for the same refilling process. TECHNICAL DATA FLACOblue60 Carriage Stainless steel; designed for 60 litrecanister; with two barrel and 2 swivel castors, parking brake, nozzle holder; all surfaces powder-coated Dimensions 960 x 580 x 1080 mm (L x W x H) Weight approx. 48 kg (without AdBlue ) Smart refill from standard container (e.g. 200 litre drum or 1000 litre IBC) Suction connection Feed pump Power supply Measuring guage and display Nozzle Power cable Delivery hose Ambient temperatures CDS adapter with strainer Self-priming, electric diaphragm pump with pressure switch; system flow rate max. 7 l/min Leak-proof 12V gel battery with level indicator and electronic battery charger Uncalibrated, digital display for delivery and total quantities; battery charge level indicator and tank fill-level display Quad-sensor-controlled automatic nozzle FLACO ZV 10 E with foolproof adapter to the AdBlue /DEF filler to reduce mistakes (according to ISO ) and status display and swivel 1,5 m long 2 m long with swivel joint 0 to +30 C FLACOblue L IBC 200 L Drum uncalibrated The FLACOblue60 unit is not calibrated. Invoices for delivery of AdBlue (according to DIN ISO 70070) should be made out for flat-rate service amounts. FLACO Mobile dispensing systems 3
4 The FLACOblue series offers the right solution for any workshop thanks to its various models: Carriage for 60 or 200 litre storage tanks Nozzle ZV10.1A (up to 7 l/min, similar to operating a fuel nozzle) ZV10.1S (up to 10 l/min, screw tank adapters to the AdBlue /DEF, optional with passive vapour) also available with MID calibration Parameterisable control for individual adjustment Multilingual menus pre-installed FLACO lives for service. Let our specialists support you in all application and service related questions. FLACO Mobile dispensing systems 4
5 FLACO nozzles for AdBlue FLACO has designed the handy & high quality ZV10.1 nozzles especially for refilling passenger cars with AdBlue /DEF. ZV series FLACO nozzles turn themselves off automatically via a fill-level sensor over the entire volume power range of the pump system when the maximum fill-level has been reached. Thanks to the hose valve and the special design of the components the refilling process is nearly dropfree. The specially developed Quad-sensor head and the programming prevent unwanted displacement of this antifreeze air reserve and therefore over-filling. An integrated status indicator shows when the nozzle is positioned properly or the vehicle s tank is completely filled. Nozzle ZV10.1A (up to 7 L/min), Allgemeines bauaufsichtliches Prüfzeugnis, TÜV Nord To prevent misfilling, foolproof nozzles have been adapted and approved for AdBlue /DEFfiller (according to ISO ) thereforereducing mistakes. The FLACOblue60 AdBlue /DEF filling system is supplied with a 60 litre PE drum incl. suction hose with CDS adapter and a suction set for 200 litre AdBlue /DEF drums or 1000 litres IBC with CDS suction connection. Proper operation requires that an operating manual is available at each unit. In addition, a quick start guide should be mounted next to the control panel. Nozzle ZV10.1S (up to 10 L/min, Click on screwing to the tank inlet port, optionally closed circuit passive gas return FLACOblue60 - AdBlue filling system with ZV10.1A nozzle Recommended accessories:cds AdBlue suction set for 200 l drum, S56x CDS AdBlue suction set for 1000 l drum, S56x Spare parts: Steel regulator strainer replacement kit FLACO Mobile dispensing systems 5
6 Innovation & competence FLACO understands the needs of modern workshops and production companies as well as industry: We offer our customers more value through efficient products and systems - customized or serial production. For decades, FLACO products and systems have combined pioneering spirit with efficiency. In-depth understanding of the market and intensive dialogues with our customers guarantee product innovations, as well as a constant optimisation of proven products. Your contacts Sales: After Sales Service: FLACO-Geräte GmbH Isselhorster Str D Gütersloh Phone Fax info@flaco.de AdBlue is a trademark of Verband der Automobilindustrie e.v. (VDA)
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