2012 Plow Transfer Guide

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1 2012 Plow Transfer Guide

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3 TABLE OF CONTENTS OVERVIEW, TIPS AND IMPORTANT INFO...5 WIRING AND HYDRAULIC SYSTEMS...7 SNOWPLOW SWAP-OVER FORM CONVERSION KITS FOR THE FLEET FLEX ELECTRICAL SYSTEM TRANSFERRING EXISTING SNOWPLOW TO A DIFFERENT VEHICLE WIRING COMBINATIONS TABLES RELAY HARNESS SELECTION GUIDE...20 MOUNT KITS...22 By Part Number...22 By Vehicle PORT ISOLATION MODULE LIGHT SYSTEM ADAPTER KITS PARTS LIST PORT ISOLATION MODULE LIGHT SYSTEM ADAPTER KITS PARTS LIST...32 QUICK ORDERING GUIDE...33 s and Electrical Components...33 Accessories...36 Common Attachment Components CURRENT VEHICLE AND SNOWPLOW WIRING...38 COMMON ADAPTERS AND EXTENSION HARNESSES...39 MISCELLANEOUS ADAPTERS AND EXTENSION BRACKETS...40 RELAY HARNESS AVAILABILITY PUSHPLATE SERVICE PARTS AVAILABILITY GLOSSARY FLEET FLEX Multiplex electrical system with programmable features: One-Touch Float, Smooth Stop/Soft Stop, SECURITY GUARD anti-theft system. IM Isolation module: lighting module that comes in 3- or 4-port confi gurations. MM Minute system. MM2 Minute 2 system. SEHP Solenoid Electric Hydraulic Pack. TBO To Be Obsolete. Once inventory is used up, part will no longer be available. Lit. No , Rev. 03 July 15, 2012

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5 OVERVIEW, TIPS AND IMPORTANT INFO Using the Proposed Snowplow Swap-Over sheet, gather all the required information for both the current vehicle and the proposed vehicle. Once you have all of the vehicle information, you can use information on the following pages to verify whether or not the specifi c wiring and vehicle mounts will swap over. On the " s by Vehicle" pages, fi nd the current truck and the proposed truck and see whether they fall into the same frame mount category. If it does, then the plates will swap over; if not, fi nd the mount kit number for the proposed truck and order the appropriate mount. Next, look up your truck in the "Quick Ordering Guide s & Electrical" section to see whether the two trucks are compatible, following the same procedure as for the frame mounts. Note that in the relay applications, the headlamps on the snowplow may be different depending on the truck being worked on. If this is the case, both the truck and snowplow may need new harnesses. Only current product is shown in our ematch Plow Selection System at sherplows.com. If your vehicle is not listed, refer to the appropriate pages in this manual to fi nd the necessary part numbers. The original Minute system will not fi t on 2007 and later models of the Toyota Tundra. There is a physical interference with the headgear and pushplates. Minute 2 system (MM2) headgear must be used in this application. Minute will also have an interference issue with the 2007 and later model GM trucks. The mount jack leg or vehicle air dam will need extensive modifi cations for proper fi t. If the snowplow being swapped to another vehicle has INTENSIFIRE headlamps, be aware that a headlamp extension bracket (PN 29596) may be needed to avoid interference issues if the grille on the proposed truck is part of the hood. The HB-3/H11 and H13 headlamp connectors are not available in a relay-style harness, and isolation module (IM) wiring must be used. Many newer vehicles may look as though they will accept relay wiring, but in most cases will not function properly or may place too much amp draw on the OEM vehicle wiring. While it is recommended that all vehicles manufactured after 1999 use the IM wiring system, certain vehicles can be fi tted with relay wiring for a number of years beyond the 1999 model year: All GM/Chevrolet All Ford Dodge 1500 Dodge 2500/3500 Jeep Wrangler 2002 & prior 2004 & prior 2001 & prior 2002 & prior 2004 & prior Lit. No , Rev July 15, 2012

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7 WIRING & HYDRAULIC SYSTEMS How to Identify Wiring Types and Hydraulics Since the introduction of the Minute attachment system, we have introduced four unique wiring systems and fi ve hydraulic systems. The wiring falls into four categories: 2-plug relay 3-plug, 4-port isolation module 3-plug, 3-port isolation module 2-plug multiplex wiring with isolation module To identify which wiring type is being used, look under the hood of the vehicle for relays or a module, or count the number of plugs on the snowplow. Relay wiring systems use hollow pins in the plugs, whereas isolation module wiring uses solid pins. Belt-Driven Hydraulics. This system can be identifi ed by the hydraulic components found under the hood of the vehicle. The valve may be under the hood or located on the headgear of the snowplow. Two different wiring systems were used with this style of hydraulics, depending on the mounting type. On the original Minute system snowplows there was a single 7-pin plug that used relays to automatically transfer the lights between the truck and snowplow. On conventional snowplows there were two 4-pin harnesses that passed through the grille to each headlamp and used a toggle switch in the cab of the truck to transfer the lights from truck to snowplow. Lit. No , Rev July 15, 2012

8 WIRING & HYDRAULIC SYSTEMS SEHP (Solenoid Electric Hydraulic Pak) with Relay Wiring. This is a self-contained electric over hydraulic power pack. The lift cylinder is incorporated into the actual hydraulic unit. This system used a 2-plug relay system consisting of a 2-pin battery cable and a 9- or 12-pin control harness. The easiest way to identify a relay harness is to look for the hollow pins on the snowplow side. (Some later versions also used the 4-port, 3-plug module wiring systems.) EC/SV (Electric Clutch Solenoid Valve). This system used a belt-driven hydraulic pump that was engaged electrically. When engaged, it provided fl uid to a separate valve body operated by a joystick control. This system used the 2-plug relay system. Lit. No , Rev July 15, 2012

9 WIRING & HYDRAULIC SYSTEMS Insta-Act Hydraulics. This unit can be identifi ed by the lift cylinder being separate from the hydraulic unit. Several different wiring systems are used with this setup: 2-plug relay; 3-plug, 4-port module; 3-plug, 3-port module; 2-plug, 4-port module; and 2-plug, 3-port module (FLEET FLEX electrical system). Homesteader Hydraulic Units HT Series Hydraulic Unit Generation I Generation II Lit. No , Rev July 15, 2012

10 WIRING & HYDRAULIC SYSTEMS Multiplex FLEET FLEX System (XtremeV & XLS Snowplows). This unit can be identifi ed by the inverted hydraulic unit with the fl uid reservoir on top and the 4-piece cover. This system may have either the 2-plug, 4-port module or the 2-plug, 3-port module wiring system. Straight-Blade Hydraulic Unit, Multiplex Lit. No , Rev July 15, 2012

11 SNOWPLOW SWAP-OVER FORM Proposed Snowplow Swap-Over Use this form to gather all of the required info needed to swap a snowplow from one truck to another. By fi lling out this form completely you can be assured that you will have all of the required info without any follow-up calls to the customer or to Fisher Engineering. Current Truck Proposed Truck Year Make * Cab Bed Engine GVW** FGAWR** RGAWR** Headlamp Type*** DRW Current Wiring Type**** * info may also include but is not limited to: "All New" or classic, tire size, trim level, etc. ** Information can be found on the driver-side door jamb, usually on a white sticker *** Can be found on the actual bulb or (usually) embossed on the headlamp lens **** Relay or isolation module 3- or 4-port, # of plugs Lit. No , Rev July 15, 2012

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13 CONVERSION KITS FOR FLEET FLEX ELECTRICAL SYSTEM As part of the FLEET FLEX electrical system launch in 2011, Fisher Engineering switched from 3-plug electrical systems to a 2-plug electrical system. The FLEET FLEX system allows fl eet managers to standardize fl eets that include both straight and hinged snowplows and enjoy the convenience of "one truck, one control, any plow." Earlier FISHER products utilizing the 3-plug system (primarily straight blades and EZ-V ) are not interchangeable with the 2-plug FLEET FLEX system, however. These conversion kits allow fl eet managers to convert new FLEET FLEX system straight blade snowplows to work on trucks equipped with 3-plug harnesses. Note that to operate an EZ-V snowplow, the 3-pin vehicle control harness (PN 26345) will need to be replaced by the 7-pin vehicle control harness (PN 26346). Part Number FLEET FLEX System to Non FLEET FLEX System Conversion s (2-Plug to 3-Plug) Description PLOW-SIDE Straight Blade 3-Plug Conversion Includes plow battery cable, pin plow control harness, 8291K plug cover, & cable ties VEHICLE-SIDE Straight Blade 3-Plug Common Harness Includes pin vehicle control harness, " battery cable, vehicle battery cable, 5794K-1 motor relay (w/nuts & lock washers), adapter (port A of 3-port isolation module to vehicle control harness), 8291K plug cover, dielectric grease, cable ties & miscellaneous hardware. COMPLETE Straight Blade FLEET FLEX System to 3-Plug System Conversion Includes plow battery cable, pin plow control harness, pin vehicle control harness, " battery cable, vehicle battery cable, 5794K-1 motor relay (w/nuts & lock washers), adapter (port A of 3-port isolation module to vehicle control harness), 8291 plug covers (2), cable ties & miscellaneous hardware. Notes also can be used to wire a vehicle in parallel with the FLEET FLEX system 2-plug wire harnesses. This will allow a truck wired with a 2-plug system to be compatible with all FISHER snowplows fi elded since the introduction of our isolation module in This kit alone is not suffi cient to fully wire a truck to accept a plow; an isolation module and vehicle-specifi c lighting harness are also required. Use the ematch system at sherplows.com to fi nd the correct headlamp harness. Lit. No , Rev July 15, 2012

14 TRANSFERRING EXISTING SNOWPLOW TO A DIFFERENT VEHICLE Snowplow on Current Truck Straight Blade or EZ-V Minute with Relay Wiring Proposed Truck Refer to the Relay Harness Selection Guide pages to see whether truck is relay compatible. If it is, refer to Table 12. * If all of the wiring is removed from current truck, only the harness will be needed. Refer to s pages or ematch at sherplows.com to see if the pushplate will swap over. If truck is not relay compatible, IM wiring must be used. Refer to Table 8 or 9 and Table 1 in the Wiring Combinations pages. ** See MM compatibility issues with the '07/'08 GM & Toyota applications on page 5. Straight Blade or EZ-V Minute or Minute 2 with 4-Port Isolation Module Wiring Refer to Table 1 or 2 in the Wiring Combinations pages. * If removing all of the wiring from the current truck, refer to the 4-Port Isolation Module Light System Adapter s parts list to order specifi c #3 & #4 harnesses. If the harness for specifi c lights is not available, refer to the Miscellaneous Adapters and Extension Brackets table. We provide adapters for many different headlamp types. ** See MM compatibility issues with the '07/'08 GM & Toyota applications on page 5. Straight Blade or EZ-V Minute or Minute 2 with 3-Port Isolation Module Wiring Enter truck data for both vehicles in ematch at sherplows.com. to see if the same wiring harness and pushplates can be used. If kits are different, refer to the Quick Ordering Guide pages to fi nd the correct light harness and pushplates, or use the info generated from ematch ** See MM compatibility issues with the '07/'08 GM & Toyota Tundra on page 5. Multiplex FLEET FLEX system HT Series, XtremeV & XLS Minute 2 with 3-Port Isolation Module Wiring Enter truck data for both vehicles in ematch at sherplows.com to see if the same wiring harness and pushplates can be used. If kits are different, refer to the Quick Ordering Guide pages to fi nd the correct light harness and pushplates, or use the info generated from ematch. Lit. No , Rev July 15, 2012

15 For a Minute or Minute 2 Straight Blade Application Table 1 Qty Part Number Description 1 kit 1 Vehicle specifi c* Wiring harness 1 3-port module 1 WIRING COMBINATIONS TABLES New Truck Side Only Setup 3-Port Isolation Module System or Vehicle-side wiring kits kit includes EZ-V vehicle control harness, vehicle battery cable, battery cable, 8291 plug cover, 5794K-1 motor relay, 27192K straight blade adapter and 8737 parts bag kit includes vehicle control harness, vehicle battery cable, battery cable, 8291 plug cover, 5794K-1 motor relay and 8737 parts bag or 9400 Solenoid joystick control or hand-held Fish-Stik control * See ematch at sherplows.com Table 2 For a Minute or Minute 2 EZ-V Application Qty Part Number Description 1 kit 1 Vehicle specifi c* Wiring harness 1 3-port module Vehicle-side wiring kit isolation module (includes EZ-V vehicle control harness, vehicle battery cable, battery cable, 8291 plug cover, 5794K-1 motor relay, 27192K straight blade adapter, and 8737 parts bag) or 9900 Hand-held Fish-Stik or joystick control * See ematch at sherplows.com Table 3 For a Minute 2 HT Series, XtremeV or XLS FLEET FLEX System Application Qty Part Number Description 1 kit 1 Vehicle specifi c* Wiring harness 1 3-port module Vehicle battery cable for HT Series, XLS and XtremeV snowplows with FLEET FLEX system Vehicle control harness for HT Series, XLS and XtremeV snowplows with FLEET FLEX system or Solenoid joystick control or hand-held Fish-Stik control Solenoid joystick control or hand-held control for HT Series or snowplows * See ematch at sherplows.com Lit. No , Rev July 15, 2012

16 WIRING COMBINATIONS TABLES Table 4 How to Wire Truck with Central Hydraulics & Manual Valve Using Isolation Module Wiring Qty Part Number Description 1 kit 1 Vehicle specifi c* Light kit 1 3-port module The harness replaces the vehicle control harness. This harness, when wired, will provide the module with power, ground and switched acc. power Only needed with 8435 headlamps. The plow side will also require a battery cable in order to provide a ground for the parking lights. The headlamp kit does not require this cable. * See ematch at sherplows.com How to Wire Truck for Straight Blade, EZ-V, HT Series, XtremeV and XLS Snowplows with Multiplex FLEET FLEX System Using 3-Port Wiring Qty Part Number Description Table 5 1 kit 1 Vehicle specifi c* Light kit 1 3-port module Vehicle-side wiring kit isolation module (includes EZ-V vehicle control harness, vehicle battery cable, battery cable, 8291 plug cover, 5794K-1 motor relay, 27192K straight blade adapter, 8737 parts bag and adapter) Vehicle battery cable for XLS and XtremeV Vehicle control harness for XLS and XtremeV 1 TBD Depending on blade series, you will need to choose from an 8292 or 9400 for straight blades, 9800 or 9900 for EZ-V, or or for XLS and XtremeV. For HT Series blades, choose from or 49700, both of which will also operate XLS and XtremeV blades. Install all wiring with the 10-pin connector of the EZ-V vehicle control harness and the 4-pin connector of the vehicle control harness mounted next to the 4-pin connector of the B/C light harness. To use a straight blade or EZ-V snowplow, plug the adapter onto the 10-pin connector and plug into the 4-pin connector of the B/C harness. To use an HT Series, XLS or XtremeV snowplow with FLEET FLEX system, plug the 4-pin connector of the harness into the 4-pin B/C connector. * See ematch at sherplows.com Lit. No , Rev July 15, 2012

17 WIRING COMBINATIONS TABLES How to Wire an HT Series, XtremeV or XLS Snowplow with Multiplex FLEET FLEX System on a Truck Wired for a 4-Port Module Qty Part Number Description Vehicle battery cable for FLEET FLEX system snowplows Table Vehicle control harness for FLEET FLEX system snowplows pin and 10-pin adapter To use an HT Series, XLS or XtremeV FLEET FLEX system snowplow, remove the existing 10-pin connector from port #1. Plug the adapter on the vehicle control harness and insert in port #1. To go back to straight blade or EZ-V application, remove the adapter from port #1 and reinstall the original 10-pin connector. Table 7 How to Wire Truck for Straight Blade, EZ-V, HT Series, XtremeV and XLS Snowplows Using 4-Port Wiring Qty Part Number Description 1 kit 1 Vehicle specifi c* Light kit 1 4-port module Vehicle-side wiring kit isolation module (includes EZ-V vehicle control harness, vehicle battery cable, battery cable, 8291 plug cover, 5794K-1 motor relay, 27192K straight blade adapter, 8737 parts bag and adapter) Vehicle battery cable for HT Series, XLS and XtremeV snowplows with FLEET FLEX electrical system Vehicle control harness for HT Series, XLS and XtremeV snowplows with FLEET FLEX electrical system pin to 10-pin adapter 1 TBD Depending on blade series you will need to choose from an 8292 or 9400 for straight blades, 9800 or 9900 for EZ-V or or for XLS and XtremeV snowplow. For HT Series blades, choose from or 49700, both of which will also operate XLS and XtremeV blades. Install the as you normally would. Next, install the vehicle battery cable and the vehicle control harness for multiplex FLEET FLEX systems with the 4-pin connector of the vehicle control harness within a few inches of port #1. Install the adapter on the 4-pin connector and verify that it will reach port #1. To use an HT Series, XtremeV or XLS blade, remove the already installed 10-pin connector and insert the 10-pin connector of the adapter into the port. To switch back to the original wiring, remove the pin adapter and reinsert the original pin connector. * See ematch at sherplows.com Lit. No , Rev July 15, 2012

18 WIRING COMBINATIONS TABLES Snowplow-Side Only Conversions Relay Wiring to Isolation Module Table 8 Minute or Minute 2 Straight Blade Qty Part Number Description PN converts relay-style lights to be isolation module compatible. Use this harness to rewire the snowplow headlamps Snowplow control harness **** INTENSIFIRE headlamps may also be used. If headgear only has one set of holes on each side, PN headlamp adapter brackets will be required. Table 9 Minute or Minute 2 EZ-V Blade Qty Part Number Description PN converts relay-style lights to be isolation module compatible. Use this harness to rewire the snowplow headlamps Snowplow control harness **** INTENSIFIRE headlamps may also be used. If headgear only has one set of holes on each side, PN headlamp adapter brackets will be required. Table 10 How to Wire a Straight Blade Insta-Act Hydraulic Unit on a Minute or Minute 2 for Relay-Style Wiring Qty Part Number Description pin headlamps pin headlamps The is a kit that allows you to extend the wires on a non "-1" 8416 kit or with 8417 kit. On the MM headgear, the hydraulic unit sits on the passenger's side vs. in the center with a SEHP Snowplow battery cable This conversion can be made with all 9- and 12-pin headlamps. Just extend the wires to the necessary distance. Depending on the vehicle, choose one of the headlamp types for that application. Lit. No , Rev July 15, 2012

19 WIRING COMBINATIONS TABLES Table 11 How to Wire an EZ-V Insta-Act Hydraulic Unit on a Minute or Minute 2 for Relay-Style Wiring Qty Part Number Description Headlamp kit, 12-pin Snowplow battery cable Table 12 How to Wire a Truck for Relay-Style Wiring Qty Part Number Description 1 Vehicle specific see Selection Guide Wiring harness 1 Vehicle specifi c* kit Relay-style vehicle-side wiring kit (includes vehicle control harness, vehicle battery cable, 5794K-1 motor relay, battery cable, 21792K adapter cable and 8737 parts bag) * See ematch at sherplows.com All GM/Chevrolet All Ford Dodge 1500 Dodge 2500/3500 Jeep Wrangler 2002 & Prior 2004 & Prior 2001 & Prior 2002 & Prior 2004 & Prior Lit. No , Rev July 15, 2012

20 RELAY HARNESS SELECTION GUIDE Year Vehicle Light Belt Drive Light SEHP Light DRL Adapter Chevy / GMC S-10/S-15, Sonoma Blazer & Jimmy (S-10 Series) Blazer & Jimmy (S-10 Series) S-10 w/zr2 Wide Stance S-10, Sonoma w/o ZR2 Wide Stance Package K10, K15, K20, K25, K30, K35 N/A N/A N/A 8416 w/o DRL 8417 w/drl 8270 (2L) 8267 (4L) w/o DRL 8422 (2L) 8268 (4L) w/drl 8264 (2L) Blazer & Jimmy (Full Size) 8271 (4L) Suburban 1/2- & 3/4-Ton (197387) 8272 (4L) (198891) V30, V (2L) K1500, K2500, K3500 Classic (4L) (1988) 8272 (4L) (1989) 8264 (2L) K2500 w/7200 GVW (198800) Blazer Tahoe 8272 (4L) Yukon, Suburban 1/2-Ton (198889) (199697) K2500 Suburban w/7200 GVW C3500HD 2WD 8267 (4L) C3500 2WD (199000) K1500, K2500, K3500 "All New" N/A N/A Ford Explorer 1992 Ranger N/A Ranger Bronco, F-150, F-250, F Bronco F F N/A F-250 LD F-250 Supercab F F Super Duty F-350 2WD F-450, F-550 Refer to the Relay Harness Availability table to see whether harness is still available. N/A 8282 N/A N/A Lit. No , Rev July 15, 2012

21 RELAY HARNESS SELECTION GUIDE Year Vehicle Light Belt Drive Dodge Dakota N/A Dakota W Ramcharger W250, W W Light SEHP 8416 Light downline 8903B-upline W W W W2500, W3500 Extended Cab Light Sport Package N/A , 2500, Foreign/Compact Mazda Navajo Mazda B-3000, B B /2 95 Nissan 4X B /2 95 Nissan Pathfi nder (1986-1/ & ) N/A 20526B (199889) Toyota 4X B Toyota Tacoma ( Toyota 4-Runner 4-Runner Only) Commercial Series Chevy Kodiak GMC Topkick International 4600 N/A , 4800, Ford F-700, F Refer to the Relay Harness Availability table to see whether harness is still available DRL Adapter N/A N/A N/A Lit. No , Rev July 15, 2012

22 MOUNT KITS BY PART NUMBER Minute / Minute 2 Systems Applications Homesteader Personal Plow Applications Chevy/GMC 7119** ('84'94) S-10, Blazer/Jimmy; ('84'93) S-15, Sonoma ('97'00) K2500/K2500HD & K3500 Classic; ('88'96) K3500 & K2500HD w/8600 GVW; ('92'99) 2500 Suburban w/8600 GVW ('73'87) K-10/K-15, K-20/K-25, K-30/K-35; ('73'91) Full-Size Blazer/Jimmy; ('73'91) 1550/2500 Suburban; ('88'99) V30 & V35 w/leaf Springs ('97'00) Suburban K1500 Classic; ('97'99) K1500 Classic; ('97'98) K1500 W/T Classic; ('95'99) Tahoe/Yukon; ('92'95) K2500 Suburban w/7200 GVW; ('92'96) 1/2 Ton Suburban; ('92'94) Full-Size Blazer; ('88'96) K1500; ('88'95) K2500 w/7200 GVW 7139B** ('95'96) S-10, Blazer/Jimmy; ('94'96) S-10, Sonoma w/o ZR2 7142** S-10 & Sonoma w/ ZR2 Wide Stance Suspension C3500HD 2WD Str. Axle Frame ** ('90'96) Kodiak/Topkick; ('97'02) 4500/5500 T ** ('97'00) C3500 Classic; ('90'96) C3500 2WD w/ Coil Springs DRW ** Topkick/Kodiak (C5500/6500/7500) ('00'04) 1500 Tahoe/Yukon; ('02'03) 1500 Yukon Denali XL ('02) Sierra Denali w/4ws; ('99'02) K1500 Silverado/All New Sierra 7161** ('00'03) Suburban/Yukon XL 2500; ('99'02) K2500/2500HD & K3500 Silverado/Sierra Replaced by ('03'07) K1500 Silverado/Sierra; ('03'04) Sierra Denali w/4ws ('03) 1500 Tahoe/Yukon ('03 ) K2500/K2500HD Silverado/Sierra; ('03 ) K3500 & C3500 Silverado/Sierra; ('03'04) 2500 Suburban/Yukon; ('02'04) 2500 Avalanche; ('03) K1500HD Silverado/Sierra C4500/5500 Chevy & GMC (4X2) ('04 ) Colorado Z71 & Z85; ('02 ) Canyon Z71 & Z C4500/5500 Chevy & GMC (4X4) '09 K1500 "All New" Silverado/Sierra /3500 ** is no longer available. Chevy/GMC S-10/Sonoma, Blazer/Jimmy (4X4) ('99'06) K1500; ('00'06) Tahoe/Yukon (4X4), ('07) Silverado/Sierra; Envoy/Trailblazer (4X4) Canyon/Colorado (4X4) K1500 "All New" Silverado/Sierra, Tahoe/Yukon, 1500 Suburban/Yukon XL NOTE: This list is to be used as an ordering guide and reference only. It is not a complete list of recommended snowplow applications and should not take the place of the Selection Guide and ematch Plow Selection System available at Lit. No , Rev July 15, 2012

23 MOUNT KITS BY PART NUMBER Minute / Minute 2 Systems Applications Dodge 7124** ('72'88) W150 ('92'93) W150 ('72'93) W250/W350 ('74'88) Ramcharger 4X4 7130** Dakota 4X4 7137** W1500 w/ahh & 6400 GVW W2500 w/ahh & 7500 GVW 4X4 7141B** W2500 w/ahd & 8800 GVW W3500 w/ahd & GVW 7149** 1997 W3500 Chassis Cab 7153** 1997 W2500 w/ahd & 8800 GVW W3500 w/ahd & GVW Dakota 4X ('94'96) 1500/2500/2500LD/2500 w/ext. cab & 3500 ('95'96) 3500 w/ext. cab ('97) Ram 2500/3500 ('97'01) Ram 1500 ('98'02) Ram 2500HD/ ('00'04) Dakota ('01'03) Durango 4X Ram 1500 & 1500 SLT 4X ** Ram 2500 & 3500 (V8 & Diesel non-laramie) Ram 2500 & 3500 (All) Dakota 4X Ram / 5500 [TBO] / Ram Ram 2500 & 3500 ** is no longer available. Homesteader Personal Plow Dodge Applications ('04'10) Durango; ('05 ) Dakota Ram Ram 1500 NOTE: This list is to be used as an ordering guide and reference only. It is not a complete list of recommended snowplow applications and should not take the place of the Selection Guide and ematch Plow Selection System available at Lit. No , Rev July 15, 2012

24 MOUNT KITS BY PART NUMBER Minute / Minute 2 Systems Applications Ford 7120B** ('91'94) Explorer; ('92) Ranger 4X4 7123B** Ranger 4X ('92'97) F-350 4X2; ('92'96) F150; ('92) Bronco 4X ('92'97) F-250 w & w/o Sway Bar; ('92'97) F-350/ F Super Duty 7131** F-150 & Bronco 4X F-250 w & w/o sway bar & F-350 4X ('04) F-150 Heritage 4X4; ('98'03) F-150 4X4; ('00'01) F-150HD 4X4; ('97'99) F-250 w/7200 GVW ** F-700 & F ('99'04 1 ) F-250 (4X4) / F-350 (4X4) / F-450 / F-550 Super Duty; ('00'04 1 ) Excursion F F-650 (4X2) & International 4000 Series (4X2) F-250 / 350 / 450 / 550 Super Duty/Excursion F-150 (4X4) F-250 (4X4) / F-350 (4X4) / F-450 / F-550 Super Duty 7183** F-250 / 350 / 450 / 550 Super Duty F-250 / 350 / 450 / 550 Super Duty Gas & Diesel F F-150 ** is no longer available. 1 Early production (up to 12/01/2003) 2 Late production (after 12/01/2003) Homesteader Personal Plow Ford Applications ('98 ) Ranger; ('95'01) Explorer 4X4; ('01'04) Explorer Sport Trac Explorer (4 Door) ('97'04) F-150 Heritage; ('97'02) Expedition 4X F-150 New 4X Sport Trac F Ranger NOTE: This list is to be used as an ordering guide and reference only. It is not a complete list of recommended snowplow applications and should not take the place of the Selection Guide and ematch Plow Selection System available at Lit. No , Rev July 15, 2012

25 MOUNT KITS BY PART NUMBER Minute / Minute 2 Systems International Applications ('89'04) 4600 Series; ('89'00) 4700/4800/4900 Series Series IHC IHC TerraStar 4X2 Jeep Applications Wrangler Wrangler 4X4 Mazda Applications 7120B** Navajo 7123B** B3000 / B4000 Mitsubishi Applications ** FG Series FG Series FG Series Nissan Applications 7143** X4 Pickup & Pathfi nder Toyota Applications 7122B** X4 Pickup & 4-Runner 7147** Tacoma 7158** Tacoma Tacoma Tundra Sterling Applications Sterling Bullet Universal Applications All Universal commercial attachments ** is no longer available. NOTE: This list is to be used as an ordering guide and reference only. It is not a complete list of recommended snowplow applications and should not take the place of the Selection Guide and ematch Plow Selection System available at Lit. No , Rev July 15, 2012

26 MOUNT KITS BY PART NUMBER Homesteader Personal Plow Applications ** 2002 Liberty Liberty Wrangler Grand Cherokee Wrangler 4X4 Applications B3000/4000 Applications 31303** 2004 Titan Titan Frontier Applications Tundra Tacoma Tacoma Tundra Jeep Mazda Nissan Toyota ** is no longer available. NOTE: This list is to be used as an ordering guide and reference only. It is not a complete list of recommended snowplow applications and should not take the place of the Selection Guide and ematch Plow Selection System available at Lit. No , Rev July 15, 2012

27 Minute / Minute 2 Systems Chevy/GMC Avalanche / Blazer/Jimmy Canyon/ Colorado MOUNT KITS BY VEHICLE ** K K3500 Silverado/ ** Sierra Suburban ** ** C ** "K" Series ** ** Topkick/Kodiak K1500 Classic B 4500/5500 T ** K1500 Silverado/ /5500 T Sierra C4500/ K1500 HD C4500/ Tahoe/Yukon ** K1500 "All New" Silverado/Sierra ** K2500 LD S-10/Sonoma ** HD ** V30 & V K ** ** S-15 Silverado/Sierra Replaced by 7169 ** is no longer available. Homesteader Personal Plow Chevy/GMC Canyon/ Blazer/Jimmy K1500 "All New" Colorado Tahoe/Yukon Silverado/Sierra; Envoy/Trailblazer Silverado/Sierra Tahoe/Yukon; S-10/Sonoma Suburban; Silverado/Sierra Yukon XL; Classic Avalanche 1500 K NOTE: This list is to be used as an ordering guide and reference only. It is not a complete list of recommended snowplow applications and should not take the place of the Selection Guide and ematch Plow Selection System available at Lit. No , Rev July 15, 2012

28 Minute / Minute 2 Systems MOUNT KITS BY VEHICLE Dodge B** ** Dakota ** Durango / Ramcharger ** 1500 Mega Cab W ** ** ** B** W ** W ** ** ** ** is no longer available. Homesteader Personal Plow Dodge Durango Ram 1500 Dakota NOTE: This list is to be used as an ordering guide and reference only. It is not a complete list of recommended snowplow applications and should not take the place of the Selection Guide and ematch Plow Selection System available at Lit. No , Rev July 15, 2012

29 Minute / Minute 2 Systems MOUNT KITS BY VEHICLE Ford B Bronco F-250/350/450/ B F B Super Duty Excursion F-250 HD B F-250/350/450/ Super Duty 4X Explorer B** F Super Duty B Ranger B** F-250 F B** Super Duty ** B B F-700/ ** F F B B ** is no longer available. Homesteader Personal Plow Ford Expedition Explorer Ranger F Sport Trac Ranger NOTE: This list is to be used as an ordering guide and reference only. It is not a complete list of recommended snowplow applications and should not take the place of the Selection Guide and ematch Plow Selection System available at Lit. No , Rev July 15, 2012

30 Minute / Minute 2 Systems MOUNT KITS BY VEHICLE International 4600 Series series IHC TerraStar /4800/ IHC X2 Jeep Wrangler Wrangler 4X Mazda Navajo B** B3000/B B** Mitsubishi FG Series ** FG Series FG Series X4 Pickup & Pathfi nder 4X4 Pickup & 4-Runner ** B** Sterling Bullet All Nissan Toyota Tacoma ** Tacoma Tacoma ** Tundra Sterling Universal ** is no longer available. Homesteader Personal Plow Jeep Liberty ** Grand Cherokee Wrangler 4X Liberty Wrangler B3000/ Mazda Nissan Frontier Titan ** Titan Toyota Tacoma Tundra Tacoma Tundra ** is no longer available. NOTE: This list is to be used as an ordering guide and reference only. It is not a complete list of recommended snowplow applications and should not take the place of the Selection Guide and ematch Plow Selection System available at Lit. No , Rev July 15, 2012

31 4-PORT ISOLATION MODULE LIGHT SYSTEM ADAPTER KITS PARTS LIST Part Number Description Plug-In Harness, Plug-In Harness Extension and Plug-In Adapter s Qty Plug-In Harness, 7-Pin Connector Plug-In Harness, HB-1 or HB-5, Long Plug-In Harness, HB-3 & HB-4-A, Long Plug-In Harness, HB-3 & HB-4-B, Long Plug-In Harness, 2B or 2D or HB-2, Long Plug-In Harness, HB-5 & HB-1, Long Plug-In Harness, H13, Long Plug-In Harness, 5-Pin Connector, Long Plug-In Harness, 4-Position, Long Plug-In Harness, HB-1 or HB-5, Short Plug-In Harness, HB-3 & HB-4-A, Short Plug-In Harness, HB-3 & HB-4-B, Short Plug-In Harness, 2B or 2D or HB-2, Short Plug-In Harness, HB-5 & HB-1, Short Plug-In Harness, H13, Short Plug-In Harness, 5-Pin Connector, Short Plug-In Harness, 4-Position, Short Vehicle Lighting Harness 11-pin Isolation Module White Label Isolation Module Light Green Label Battery Cable 50" Battery Cable 90" Extension Harness 100" Battery Adapters, Side Terminal Adapter Cable HB-5 Female to 1A/2A Adapter Cable HB-5 Male to 1A/2A B to 2E Adapter (2 adapters incl.) H13 to HB-3/H11 Adapter (2 adapters incl.) HB-4 to H11 Connector In-Line Adapter Plug-In Adapter w/park Plug-In Adapter w/o Park Adapter Motor Relay Bracket Parts Bag Confi guration Plug (back) Parts Bag Dust Cover (back) Parts Bag Cable Clamp (back) Parts Bag Motor Relay Bracket (back) Bolt Bag Dodge Sport Package Adapter Grommet #2, Rubber 2 Lit. No , Rev July 15, 2012

32 3-PORT ISOLATION MODULE LIGHT SYSTEM ADAPTER KITS PARTS LIST Part Number Plug-In Harness, Plug-In Harness Extension and Plug-In Adapter s Description Qty Plug-In Harness, HB-3 & HB Plug-In Harness, H Plug-In Harness, HB-5 & HB Plug-In Harness, 2B or 2D or HB Plug-In Harness, 4-Pin Connector Plug-In Harness, 5-Pin Connector Plug-In Harness, 7-Pin Connector Plug-In Harness, HB-3 & H Vehicle Lighting Harness 11-pin Battery Cable 50" Battery Cable 90" Battery Adapters, Side Terminal Plug-In Adapter 5-Pin, 2B/2D (2 adapters incl.) Plug-In Adapter 5-Pin, HB-5 (2 adapters incl.) In-Line Adapter B to 2E Adapter (2 adapters incl.) 1 Adapter Cables HB-5 to 1A/2A (4 adapters incl.) Plug-In Adapters (2 adapters incl.) Adapter Harness HB-1 1 Adapter 3-port to 26345/26346 Vehicle Control Harness Grommet #2, Rubber Duel Relay Replacement Harness and Relay (replacement for single-relay pack) Splices, Heatshrink Tubing, Reclosable Fasteners & Dielectric Grease (incl [1] & [1]) Lit. No , Rev July 15, 2012

33 QUICK ORDERING GUIDE MOUNTS & ELECTRICAL Year(s) Chevy/GMC Vehicle s 3-Port Module 3-Port Harness Adapter Headlamp Style K2500/3500; HB-3/HB Suburban X B K1500, 2500, X B Blazer; Suburban 4X A/2A HB-3/HB K1500; Suburban; Blazer 4X B Tahoe HB-3/HB Yukon B C3500 2WD HB-3/HB B K1500 4X HB-3/HB Tahoe; Yukon; Suburban B Relay Harness K2500/K3500 4X HB-3/HB * /4-Ton Yukon XL; Suburban B K1500/K1500 "Classic" 4X HB-3/HB K2500/K3500 4X HB-3/HB K2500/K3500 4X HB-3/H C4500/5500 4X B/1A/2A Canyon/Colorado 4X4 Not for '10 & '11 off-road models HB-3/HB C4500/5500 4X B/1A/2A K1500 "All New" HB-3/H / HB3/H S-10/Blazer 4X HB-3/HB GMC Sonoma E Homesteader K1500/K1500 "Classic" 4X Tahoe/Yukon 4X HB-3/HB-4 Homesteader Envoy/ Trailblazer 4X HB-3/HB-4 Homesteader Canyon/Colorado 4X HB-3/HB-4 Homesteader K1500 "All New" 4X4 Tahoe/Yukon, XL/Suburban HB-3/H11 Homesteader * Part Number 7161 is superseded by Dodge Dakota 4X HB ( HB-1) Ram X4 HB Ram 2500 & X HB-5/HB Durango 4X Dakota 4X HB Ram X HB Ram 2500, X /29049 HB-5/H Ram 1500 Mega Cab 4X H Dakota 4X H Ram 1500 Regular Cab 4X H13 Dodge list continues on next page Lit. No , Rev July 15, 2012

34 QUICK ORDERING GUIDE MOUNTS & ELECTRICAL 3-Port Module 3-Port Harness Headlamp Style Year(s) Vehicle s Adapter Relay Harness Dodge, continued Ram 4500, X4, 4X H13 H Ram HB3/H11 H Ram 2500, HB3/H Aspen, Durango 4X H13 Homesteader Dakota 4X Ram 1500 Regular Cab 4X H13 Homesteader H Ram Homesteader HB3/H11/H13 Ford F-150/Bronco 4X HB F-250, F-350, F-SD 4X HB B F-250/F-350 4X HB F-150 (Heritage) 4X4 HB F-250 LD 4X4 HB F SD 4X B (early) F-450, F-550 4X HB F B F F SD 4X B 2004 (late) 7173 F-450, F-550 4X HB (late) Excursion HB F-150 4X H13 F SD 4X H F-350, F-450, F-550 4X B B w/wo DRL F SD 4X H13 w/wo DRL F F H Ranger Explorer Sport 4X HB Explorer Sport Trac 4X4 Homesteader Explorer B 2B HB-5 HB Explorer 4X HB-3/HB HB-5 Homesteader F-150 (Heritage)/Expedition 4X HB-5 Homesteader F-150 4X H13 Homesteader Explorer Sport Trac 4X H13 Homesteader F-150 4X H13 Homesteader Ranger HB5 Homesteader Lit. No , Rev July 15, 2012

35 QUICK ORDERING GUIDE MOUNTS & ELECTRICAL Year(s) International Vehicle s 3-Port Module 3-Port Harness Adapter Headlamp Style Relay Harness Series HB B Series HB B Jeep Wrangler 4X D Wrangler 4X H HB-5 Liberty 4X H13 Homesteader Wrangler 4X D Homesteader Wrangler 4X H13 Homesteader Grand Cherokee 4X HB-3/HB-4 Homesteader Mazda Mazda 4X HB-5 Mitsubishi FG 4X HB-5 Nissan Titan 4X HB-3/HB-4 Homesteader Frontier/Pathfi nder 4X HB-5 Homesteader Titan HB3/HB4 Sterling Bullet 45/55 4X4, 4X H13 Toyota Tacoma 4X HB Tundra 4X HB-3/HB Tundra 4X HB-2 Homesteader /204 Tacoma 4X B/HB-2 Homesteader Tacoma 4X HB Tundra 4X HB-3/HB-11 Homesteader Lit. No , Rev July 15, 2012

36 QUICK ORDERING GUIDE ACCESSORIES Blade Series/ Part No. SnoFoil Steel Deflector Rubber Deflector 3/8" Cutting Edge 1/2" Cutting Edge Disc Shoe Wear/Curb Shoe Curb Guards Back Drag Edge Wing Homesteader Personal Plow '-8" '-4" HT Series Snowplow '-6" SD Series '-9" '-6" HD Series '-6" ' '-6" ' XBLADE Poly ' ' XBLADE Stainless '-6" ' '-6" ' XtremeV Yellow PC Wing Stops '-6" '-6" '-6" XtremeV Stainless '-6" '-6" '-6" XLS Snowplow '-10" MC Series ' ' (*) 1 Homesteader cutting edges come standard on product. Standard and service edges 4 Comes standard with 3/8" cutting edge; 1/2" available for after the sale are actually 1/4" thick. service usage. 2 Homesteader accessory shoe kit built from UHMW polymer material. 5 Not compatible with back drag edge accessory. 3 Comes standard with blade. 6 Not compatible with shoe kit accessory Lit. No , Rev July 15, 2012

37 QUICK ORDERING GUIDE COMMON ATTACHMENT COMPONENTS Blade Series/Part No. Headgear Off-Truck A-Frame Hydraulic Box Homesteader Personal Plow '-8" '-4" N/A HT Series Snowplow '-6" N/A N/A Standard Duty Series '-9" '-6" Heavy Duty Series '-6" ' '-6" ' XBLADE Poly ' ' XBLADE Stainless '6" ' '-6" ' XtremeV Yellow PC '-6" '-6" '-6" XtremeV Stainless '-6" '-6" '-6" XLS Snowplow N/A N/A N/A N/A N/A N/A N/A N/A '10' N/A N/A Municipal/Commercial Series ' ' Controls (Pre FLEET FLEX system except as noted) 8292 Joystick 9400 Hand-held Joystick Hand-held 8292 Joystick 9400 Hand-held 8292 Joystick 9400 Hand-held 8292 Joystick 9400 Hand-held 8292 Joystick 9400 Hand-held Joystick* Hand-held* Joystick* Hand-held* Joystick* Hand-held* 8292 Joystick 9400 Hand-held Headlamp 8435 N/A N/A N/A N/A * Only FLEET FLEX system compatible controls identifi ed with a FLEET FLEX label on the cord will operate the Smooth Stop/Soft Stop, One-Touch Float and SECURITY GUARD programmable features. Lit. No , Rev July 15, 2012

38 CURRENT VEHICLE & SNOWPLOW WIRING Current Vehicle & Snowplow Wiring Original MM wiring (7-, 9- or 12-pin) 2-plug system (EZ-V & straight blade) Original E-Force (4-port module) or E-Force 2 (3-port module) wiring 3-plug system (straight blade) Original E-Force (4-port module) or E-Force 2 (3-port module) wiring 3-plug system (EZ-V blade) Original E-Force (4-port module) or E-Force 2 (3-port module) wiring 2-plug system (XtremeV & XLS blade) Parts Needed to Run a DIFFERENT Blade on the SAME Vehicle* New HT Series, New Straight Blade New EZ-V Blade XtremeV & XLS (Multiplex/ FLEET FLEX system) 21792K Control N/A N/A N/A No Change or Control Control Control No Change (4-port only) (4-port only) No Change * Does not include parts that can be reused (e.g., confi guration plug/dust cover) or parts that require repair (e.g., corroded harness ends) Current Vehicle & Snowplow Wiring Parts Needed to Run the SAME Blade on a DIFFERENT Vehicle Original E-Force Wiring (4-port Module) E-Force 2 Wiring (3-port Module) Original MM wiring (7-, 9- or 12-pin) 2-plug system (straight & EZ-V blade) Original E-Force (4-port module) or E-Force 2 (3-port module) wiring 3-plug system (straight & EZ-V blade) N/A (straight & EZ-V blade) or (straight blade only) Plug-in (vehicle lights) harness kit Plug-in adapter, if applicable N/A (straight & EZ-V blade) or (straight blade only) Plug-in (vehicle lights) harness kit Plug-in adapter, if applicable 3-port isolation module Original E-Force (4-port module) or E-Force 2 (3-port module) wiring 2-plug system (XtremeV, HT Series & XLS), multiplex Plug-in (vehicle lights) harness kit Plug-in adapter, if applicable Plug-in (vehicle lights) harness kit Plug-in adapter, if applicable 3-port isolation module * Does not include parts that can be reused (e.g., confi guration plug/dust cover) or parts that require repair (e.g., corroded harness ends) Part Number Key Part Description Use 21792K Control Adapter Cable Allows use of straight blade control on truck wired for EZ-V blade Pin Vehicle Control Harness Control harness for EZ-V blade Vehicle Control Harness Activates module system on Central Hydraulic trucks On-Truck Control Wiring Contains on-truck harness and cables needed to run straight and EZ-V blades (Dash one ["-1"] kit includes the adapter) Vehicle Control Harness Control harness for multiplex/fleet FLEX snowplows Adapter Allows use of 3-port module system with straight and EZ-V blades (Found in and all 3-port harness kits) Adapter Allows use of 4-port module with multiplex/fleet FLEX snowplows Vehicle Battery Cable Battery cable for multiplex/fleet FLEX snowplows EZ-V Control Connector Bag Contains 14-pin connector needed to connect EZ-V controls Lit. No , Rev July 15, 2012

39 ADAPTER KITS & EXTENSION HARNESSES Part # Description Function HB-4 to H11 Connectors Allows HB-3/HB-4 kits to be used on '07/'08 and newer GM & Toyota trucks Inline Adapter Required for vehicles equipped with a 4-headlamp lighting system that illuminates low and high beams when in high-beam mode. Prevents the low beams on the snowplow from illuminating when placed in high beam Pin Extension Harness 100" extension harness for module wiring A/2A Adapter B to 2E Adapter Mitsubishi Adapter Position Connector to 2B Position Connector to HB Dodge Sport Adapter H13 Headlamp Adapter B Adapter H13LF/UF port XtremeV / XLS Adapter Adapter for 3-port 21792K 21019K 14-Pin EZ-V Connector to 6-Pin Straight Blade Molex Connector Black 6-Pin to White 6-Pin Molex Connector Allows the 8436 or kit to be used on vehicles equipped with 1A/2A lighting. (The 8436 must be confi gured for HB-5). Allows the 8439 or kit to be used on vehicles equipped with 2E lighting. Allows the 8436 or to be used on Mitsubishi trucks. The adapter converts the HB-5 connector to the 6-position connector used on Mitsubishi. (The 8436 must be confi gured for HB-5). Allows the kit to be used on International trucks and the F-650 that have a 2B headlamp connector. Allows the light kit to be used on International trucks and the F-650 that have a HB-5 headlamp connector. Allows a light kit to be used on the 4-light Dodge sport trucks. Allows all 7-, 9-, 11- and 12-pin headlamps to be wired for the H13 INTENSIFIRE headlamps. Allows the or light kit to be used on vehicles with LF/UF headlamps. Allows the XtremeV and XLS to be used with 4-port, multiplex/fleet FLEX wiring system. Allows the 10-pin connector of the vehicle control harness to connect to the 4-pin connector on the light harness on all non-multiplex applications. Allows you to plug in and operate a straight blade on a truck wired for an EZ-V snowplow. Allows the 8292 or 9400 control to be used as a replacement of the 7736 control Pin Harness Rework Allows the 8416 kit to be used on Insta-Act units. This kit lengthens the wiring to reach the hydraulic unit that is located on the PS of the headgear ' Extension Harness Extension harness for the 7-pin spreader harness ' Extension Harness Extension harness for the spreader 2-pin battery cable Adapter H13-HB-3/H11 Allows the or light kit to be used on vehicles with H13-HB-3/H11 headlamps Pin Extension Harness 100" extension harness for module wiring. 8695K 4' Extension Harness 4' extension harness for the 6-pin Molex connector vehicle control harness Adapter Allows testing of the 3-port module on the isolation module Tester. All and -2 kits already have this adapter included ' Extension Harness 11-Pin Extension harness for the 11-pin spreader harness. Lit. No , Rev July 15, 2012

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