RAIL ASM CHT

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1 STL-G HRP&O 0--0 () SHIEL-HET -0-0 SREW 000G9-0-U () MOUNT SM-OY RIVET -0-HT () EXTENSION-HSSIS GUSSET-FORME RELESE ZONE TE ISION REOR WG 0 TE FTR-ORIG 0 VEHILE 0 0 TUM TOOLING HOLE SHEIL-HET -0-0 SREW 000G9-0-U () MOUNT SM-OY RIVET -0-0() EXTENSION-HSSIS SUPPORT SM-TNK,LP 90-0-HT RIVET -0-HT () XLE EN/HSSIS ,,,,, TOP OF FRME RIL WG 0 OPYRIGHT 00 WINNEGO R INUSTRIES, IN. FTR ORIG. TE HKR LL IMENSIONS RE P.E. IN MILLIMETERS M.E. FIRST USE SNR 0 HR. LERNE HOLES IN FRME RIL FOR RIVETS RE./.0 I. WHEEL SE REF UNSPEIFIE TOLERNES RE: WHOLE IM (X) ONE-PLE (X.X). TWO-PLE (X.XX) 0.0 MTERIL:. SEL LL JOINTS OF OMPRTMENTS WITH SELNT LEN N E-OT LL PIEE PRTS PRIOR TO SSEMLY.. SHIM S REQUIRE TO RING STEP OX TO FLOOR FRME HEIGHT.. TORQUE OLTS TO 0- Nm (- FT-LS) RIL SM 0--HT SEE HRT NGLE THIR NGLE PROJETION O T SLE RWING REFER TO ES00 FOR FSTENER TIGHTENING GUIELINES FRME SM-HSSIS TES: FOR OLOR VRITIONS OF THIS PRT OF PRT 0 REF: //00

2 WG 0 PLTE-OY MOUNT -0-0() OLT U() U() NGLE-WIRE SUPPORT -0-0() SETION - OLT U() U() WSHER 000E--00U() MOUNT SM-SPRE TIRE -0-0 OLT U() U() WSHER 000E--00U() SETION - SETION - NGLE-WIRE SUPPORT -0-0() PLTE-OY MOUNT -0-0() OLT U() U() SETION - FIRST USE 0 HR O T SLE RWING FRME SM-HSSIS PRT 0 //00

3 WG 0 TUE-MOUNT,FLOOR -0-0 RISER SM () XLE 0 -- VEHILE TUM ( OF -PILLR) TOOLING HOLE ON HSSIS (SEE ) TUE-MOUNT,FLOOR FRME SM 0--HT FIRST USE 0 HR O T SLE RWING FRME SM-HSSIS PRT 0 //00

4 WG 0 -SERT-/ STL () SETION - ETIL FIRST USE 0 HR O T SLE RWING FRME SM-HSSIS PRT 0 //00

5 WG 0 OX SM-STEP -0-N0(UP TO ) REF -0-N0(FTER ) OLT U() U() OMPRTMENT SM-STORGE (UP TO ) 0-0-0(FTER ) PNEL-SIE,OMPRTMENT SREW 000G9-0-U() G G FF F FH F F F F F FH F F F F 0 G G FG FG F F FJ FJ FE FE F F FK FK F F F F FF TUM ( OF -PILLR) 0 PNEL-SIE,OMPRTMENT SREW 000G9-0-U() PNEL-SIE,OMPRTMENT G9-0-U() 0 90 TOOLING HOLE ON HSSIS (SEE ) PNEL-SIE,OMPRTMENT SREW 000G9-0-U() JUSTER SM-SLIEOUT 0-0-0() OMPRTMENT SM-STORGE SREW 000G9-0-U OMPRTMENT SM-STORGE 0-0-HT SREW 000G9-0-U G REF G FIRST USE 0 HR O T SLE RWING FRME SM-HSSIS PRT 0 //00

6 WG 0 ULOK-RISER -0-0 OLT U U TPE (00MM) ULOK-RISER -0-HT PLTE-OY MOUNT -0-HT OLT U U TPE 0-0-HT (00MM) ULOK-RISER -0-0 PLTE-OY MOUNT -0-0() OLT U() U() TPE (00MM) SETION F-F SETION F-F ULOK-RISER -0-0 PLTE-OY MOUNT -0-0() OLT U() U() TPE (00MM) ULOK-RISER -0-0 PLTE-OY MOUNT -0-0() OLT U() U() TPE (00MM) SETION F-F RIVET-POP -0-HT() NGLE-SUPPORT,RISER OY MOUNT SM REF SETION FE-FE SETION FF-FF SETION F-F SETION FG-FG SETION FH-FH SETION FJ-FJ SETION FK-FK FIRST USE 0 HR O T SLE RWING FRME SM-HSSIS PRT 0 //00

7 WG 0 SREW-PN,HE 000G9-0-U() RKET SM-SET,MOUNT SETION G-G SETION G-G G G SREW-PN,HE 000G9-0-U() RKET SM-SET,MOUNT SETION G-G FIRST USE 0 HR SETION G-G O T SLE RWING FRME SM-HSSIS PRT 0 //00

8 PNEL-LOSEOUT,FLOOR 09-0-HT SREW G9-0-U() RELESE ZONE TE ISION REOR WG 0 TE FTR-ORIG RKET-UMPER 9-0-HT(UP TO -0-09) 9-0-HT(FTER -0-09) VEHILE RKET-HOO 0-0-HT OLT-HOO J U () OLT-HEX 0M0K-0-0 () WSHER 000E--00U () RKET-UMPER 9-0-HT(UP TO -0-09) 9-0-HT(FTER -0-09) O LOSEOUT-FLOOR,RIVERS OOR 0-0-HT(FTER 0-0-0) RIVET -0-HT() SREW 000G9-0-U() RKET-HOO 0-0-HT OLT-HOO J U () OLT-HEX 0M0K-0-0 () WSHER 000E--00U () PNNEL-LOSEOUT -0-HT SREW 000G9-0-0U GROMMET GROMMET RKET-FENER -0-HT OLT U U OVER SM-FUEL FILL 09-0-HT RKET-FENER,RH -0-HT OLT U U OPYRIGHT 009 WINNEGO R INUSTRIES, IN. FTR ORIG. TE HKR LL IMENSIONS RE PNEL-LOSEOUT,FUEL FILL -0-HT P.E. M.E. SNR IN MILLIMETERS FIRST USE 0 HT UNSPEIFIE TOLERNES RE: WHOLE IM (X) MTERIL: REMOVE KKOUT S NEEE FOR GROMMET. ONE-PLE (X.X) TWO-PLE (X.XX) NGLE THIR NGLE PROJETION. 0.0 TES:. SEL LL JOINTS ETWEEN PNELS N.. REMOVE LL URRS N SHRP EGES. SEE HRT FOR OLOR VRITIONS OF THIS PRT O T SLE RWING EN/HSSIS SM PRT OF 0 REF: /0/009

9 WG 0 FRME SM- PILLR -0-HT SREW G9-0-U() FRME SM-,SIE,LH 0-0-HT PLUG-RUER 0-0-HT PNEL-SUPPORT,P 9-0-HT SREW-PN,HE G9-0-U() 9-00 NGLE-SUPPORT,RISER 0-0-HT SREW-PN,HE G9-0-U() NGLE-SUPPORT,RISER 0-0-HT() SREW-PN,HE G9-0-U(0) VIEW PNEL-FRME,,LWR -0-HT PNEL-LOSEOUT,,LH 99-0-HT NGLE-W.HOLES 09-0-HT SETION - PNEL-RISER,FORME -0-HT VIEW FIRST USE 0 HT O T SLE RWING TUE-MITER OTH ENS 9-0-HT() SETION - EN/HSSIS SM PRT 0 /0/009

10 WG 0 PLUG-RUER 0-0-HT PNEL-SUPPORT,P 9-0-HT SREW-PN,HE G9-0-U() PNNEL-LOSEOUT -0-HT SREW 000G9-0-0U GROMMET FRME SM-,SIE,RH 0-0-HT OMPRTMENT-STORGE 0-0-HT 9 SETION - NGLE-W.HOLES 09-0-HT -00 SETION - PNEL-LOSEOUT,,RH,OT 9-0-HT FIRST USE 0 HT O T SLE RWING EN/HSSIS SM PRT 0 /0/009

11 WG RELESE TE WG 9 9-0, ZONE ISION REOR TE FTR-ORIG 9-0, KM OGE,00# GVWR, IESEL R OPYRIGHT 009 WINNEGO INUSTRIES, IN. FTR ORIG. TE HKR LL IMENSIONS RE P.E. IN MILLIMETERS M.E. FIRST USE SNR 0 HT UNSPEIFIE TOLERNES RE: WHOLE IM (X) MTERIL:. LERNE HOLES FOR RIVETS RE./.0 I. ONE-PLE (X.X) TWO-PLE (X.XX) NGLE THIR NGLE TUM IS LOTE T THE K OF THE. TORQUE LMP TO Nm. INITES RITIL SFETY PROEURE TO E FOLLOWE PROJETION O T SLE RWING EXHUST SYSTEM INSTL PRT TES: OF 9 REF:

12 OGE,00# GVWR, IESEL KM 0 WG 9 F E SETION F-F 9 F E REMOVE THIS PIPE MINIMUM SHIEL SM 09-0-HT SREW 000G-0-() 9 SETION E-E HNGER-TILPIPE 0-0-HT OLT U () U () RKET-FORME,EXHUST -0-HT ULOK-RISER -0-HT OLT U() U() 9 RIVET-REF HET SHEIL RKET-REF LMP-EXHUST SETION - XLE G ETIL G TUM LMP (HSSIS SUPPLIE) SETION - PIPE-EXHUST FIRST USE 0 HT O T SLE RWING EXHUST SYSTEM INSTL PRT 9

13 0 WG 9 L J K SETION J-J 9 L J K MINIMUM 9 REMOVE THIS PIPE SHIEL SM 09-0-HT RIVET -0-HT() SETION K-K HNGER-TILPIPE 0-0-HT OLT U () U () H 0 H RIVET-REF HET SHEIL RKET-REF LMP-EXHUST SETION L-L M ETIL M TUM LMP (HSSIS SUPPLIE) SETION H-H PIPE-EXHUST FIRST USE 0 HT O T SLE RWING EXHUST SYSTEM INSTL PRT 9

14 RELESE TE WG 9 ZONE ISION REOR TE FTR-ORIG FRME EXTENSION (REF) PLTE SM-HITH MOUNT 0-0-HT() FRME EXTENSION (REF) RWR SM-HITH 09-0-HT R OPYRIGHT 009 WINNEGO INUSTRIES, IN. FTR ORIG. TE HKR LL IMENSIONS RE P.E. IN MILLIMETERS M.E. FIRST USE WSHER E--00T() T() SNR UNSPEIFIE TOLERNES RE: WHOLE IM (X) ONE-PLE (X.X). TWO-PLE (X.XX) 0.0 NGLE MTERIL: 0 H-SERIES. USE LOTITE ON LL OLT THRES WHEN INSTLLING PLTE SM-HITH MOUNT. THIR NGLE PROJETION O T SLE RWING. TORQUE S TO: 0- Nm ( FT-LS.) HITH INSTL PRT TES: OF 9 REF:

15 Spare Wheel and Tire Matrix hassis Model Year 00 - urrent March, 009 hassis Wheel Wheel Part Number Wheel Rating Weight (lbs.) Tire Maximum Tire Rating rand Tire Part Number Weight (lbs.) odge 00 Sprinter 00 Series Magnetto (Mercedes enz) X., bolt HSSIS SUPPLIE Wheel not marked LT/RE 0 ontinental. E0/E0 Super uty 00,00 & 00 Series rvin Meritor X, Z-0-G HSSIS SUPPLIE Wheel not marked _ LT/RE 0 Michelin LTX M/S Ford F, (0 chassis) GVWR EP F (009 chassis), 0., & K GVWR E0W,EK E,, J W/9. TIRE ONLY Hayes/Lemmerz (oriem) 9. X.0 0 bolt U9-0- ccuride 9 9. X., 0 bolt U9-0- HSSIS SUPPLIE HSSIS SUPPLIE 0. /0R9.G 0 ontinental HSR 0. 9 /0R9.F Goodyear G0 Workhorse W/W E0W W0-,00 GWR-F, EK W/W,000/,00 GWR-F E Maxion W X, 0 bolt Maxion W X., bolt Maxion W X., bolt Steel lack 0. /0R9.F 9 Michelin XRV Steel /0R9.F F, (0 chassis) GVWR EP Goodyear G0RV Steel /0R9.G 0 Goodyear G0RV OPYRIGHT 00 WINNEGO INUSTRIES IN.

16 WG TUE-MOUNT,SPRE TIRE 9-0-0() OLT () SPRE TIRE MOUNTING RKET-REF SPRE TIRE-REF RKET-MOUNT 0-0-0() MOUNTING KIT-SPRE TIRE (OMES ON HSSIS) MOUNTING KIT-SPRE TIRE 0-0-XXX(MNUFTURE) HR --XXX RIVET -0-0() SPRE TIRE MOUNTING RKET-REF T-,PG- FIRST USE 0 HR O T SLE RWING KIT 0-0-XXX ONLY TO E USE WHEN MOUNTING KIT RE USE UP. SPRE TIRE OMPL PRT //00

17 RELESE TE WG 0 ZONE ISION REOR TE FTR-ORIG RRIER SM-SPRE TIRE HNGER SM-SPRE TIRE 0-0-0() TUE-MOUNT,SPRE TIRE 9-0-0() K-R -0-0() R OPYRIGHT 00 WINNEGO INUSTRIES, IN. FTR ORIG. TE HKR LL IMENSIONS RE P.E. IN MILLIMETERS M.E. FIRST USE SNR 0 HR UNSPEIFIE TOLERNES RE: WHOLE IM (X) MTERIL: ONE-PLE (X.X) TWO-PLE (X.XX) NGLE. 0.0 THIR NGLE. LEN N FINISH PER ESOO, LSS.. REMOVE LL URRS N SHRP EGES. PROJETION O T SLE RWING MOUNTING KIT-SPRE TIRE,MFG PRT TES: OF 0 REF: //00

18 00 N UP WHEEL TRIM MTRIX WG 9 TIRE N WHEELS WHEELOVERS WHEEL LINERS HSSIS-SUPPLIE PRTS IF ORERE W/LUMINUM WHEEL TIRE/WHEEL & WITH WHEEL P/N & MFGR WHEEL OVERS VLVE EXTENSION WHEEL LINERS VLVE EXTENSION STILIZER TORQ. WHEEL LINER LUMINUM WHEEL HU OVER VLVE EXTENSION STILIZER OVER HEVY OY (00) /R "X." T USE URIE 9 FTERMRKET URIE RER:()00-0 REMOVE OVER FOR ESS : () RER INNER ()90-09 RER OUTER ()00-0 ()00-0 ()90-0 PUSH ON (N) 9-0 () -0 () RER 9-0 () -0 () RER RER INNER ()00-0. REPLE S W/ () 9-0 OVERS () 99-0 OGE SPRINTER 00 VN 00 SERIES /R "X." K LUM OGE 0090 STL(SPRE) OGE J9SZ0 N/ N/ N/ N/ N/ N/ OGE 0090 OGE 00 (ENTER P) N/ N/ OLT/OGE 0 SPRINTER OLT " (UL) 0O/H SERIES /R "X." K KM MGNETTO MEREES N/ N/ 90-0 HSSIS SUPPLIE RER. PUSH ON (N) 99-0 SET -0 SET RER 99-0 SET -0 SET RER PRT. OF HU OVER SET(S) FOR OY F 0 OLT 9." E/ SERIES /0R 9."X." K H (009) URIE 9 N/ N/ -0 RER INNER () NM N/... ()90-09 RER OUTER () L/FT TORQUE P ONLY FOR OY F /J SERIES /0R."X." LO UR-RITE 00 N/ KIT WITH TTHMENT 0-0 RER INNER () L Z FREIGHT LINER (RER ENGINE) P/R SERIES F LE /0R."X." 9/0R."X." LT LU URIE 0 N/ N/. RER INNER ()00- RER OUTER ()00-0 ()00-0 ()00- - NM 0- L/FT TORQUE ()9-0 ()9-0 URIE 99 IFS ONLY URIE 90 F () () 90-/9 90-/0 OR 90-/ RER INSIE 90-0 () 90- () (0)90-0 FOR OY E0/0 00/00/00 SERIES /R "X" Y (RVIN MERRITOR) FOR -0-H RER: FOR /" : FOR /" (LIKE 000-0) REMOVE OVER FOR RER ESS RER INNER ()90-0 PUSH ()99-0 RER INNER --- REPLE S W/ -0() ()90-0 ON ()99-0 ()00-0 () ()RER (N) RER OUTER (UP TO 0--09) OVERS N HSSIS SUPPLIE /"(00-0) ()99-0 ()99-0 (FTER 0--09) () 99-0 FOR OY F K 009 EP K (0) E/ SERIES /0R 9."X.0" N H (0) (HYES LMMERZ) FOR U9-0- N/ N/ -0 RER INNER ()90-09 RER OUTER ()00-0 P ONLY ()90-0 -NM 0- L/FT N/ ENGINE FREIGHT LINER J SERIES /0R."X." L LL URIE 0 N/ N/ 0-0 RER INNER ()00- RER OUTER ()00-0 () 00-0 ()00- -NM 0- L/FT TORQUE ()9-0 ()9-0 URIE 99 F() () 90-/0 RER INSIE 90-0 () 90- () (0)90-0 WINNEGO INSTLLE. FREIGHTLINER LOGO T FOR WORKHORSE PPLITION. USE SUPPLIE ON EXTENSION ETWEEN STILIZER N P. WINNEGO OLT HU OVER WITHOUT PORT. RKET-/0 FOR XLE, RKET-/ FOR XLE. ONTINUE ON NEXT PGE FIRST USE 0 MOTORHOMES O T SLE RWING HSSIS SUPPLIE WHEEL INSTL SOME PRTS UNIQUE TO HSSIS MFGR., WINNEGO P/N PRT 9 //00

19 00 WHEEL TRIM MTRIX ONTINUE WG 9 TIRE N WHEELS WHEELS N OVERS WHEEL LINERS HSSIS-SUPPLIE PRTS IF ORERE W/LUMINUM WHEEL TIRE/WHEEL & WITH WHEEL P/N & MFGR WHEEL OVERS VLVE EXTENSION WHEEL LINERS VLVE EXTENSION STILIZER TORQ. WHEEL LINER LUMINUM WHEEL HU OVER VLVE EXTENSION STILIZER OVER WORKHORSE W/ EP/E0W /0R 9."X" MXION W0009 N/. 0-0 RER INNER HSSIS SUPPLIE N/ - NM 0- L/FT TORQUE N/.... PJ PL WORKHORSE W0/ E/ SERIES /0R 9."X." PE PR MXION W0000 N/ RER INNER ()90-09 RER OUTER ()00-0 ()00-0 () NM 0- L/FT TORQUE ()-0 ()-0 LO ()90- () () 90-0 () ()90 WORKHORSE W0// /J SERIES /0R."X." PS PU PV MXION W0000 N/ RER INNER ()90-0 RER OUTER ()00-0 ()00-0 () NM 0- L/FT TORQUE ()9-0 ()9-0 LO 0 ()90- ()90- SIMILR TO - () - () FLEX HOSE 90-0 () () FIRST USE 0 MOTORHOMES O T SLE RWING WHEEL INSTL PRT 9 //00

20 *FOR WINNEGO MOEL YER 00, WINNEGO WILL SUPPLY LUG WRENHES WHIH RE SUPPLIE TO WINNEGO WITH THE HSSIS. (URRENTLY, FOR E0/E0 UTWY, OGE SPRINTER, N FOR F 9." RIL) IN ITION, -OY UTWY HSSIS WITH LUMINUM WHEEL OPTION, FOR HSSIS SUPPLIE LUG WRENH WHIH LONGER FITS LUMINUM WHEEL FSTENERS WILL E STORE UNER PRT NUMER WINNEGO WILL PROVIE LUG WRENH N LEVERGE R TO FIT LUMINUM WHEEL HRWRE. WINNEGO WILL PROVIE WITH STNR HEVY STEEL WHEEL HSSIS. WG 9 OTHER PPLITIONS LISTE FOR WRENH FIT REFERENE 00 N UP LUG WRENH PPLITION MTRIX HSSIS LUG WRENH LEVERGE R TORQUE FT/LS * T USE HEVY UTWY G00 OLT GMT0 OLT * T USE * 00/00/H SERIES K K KM HEVY UTWY LUMINUM WHEELS G00/GMT0 OLT OGE SPRINTER " -OLT 00-0 HSSIS SUPPLIE (FLOOR PSS. FEET) 00-0 HSSIS SUPPLIE 0 0 (0-0) * 00/00/00 SERIES Y FOR UTWY E0S/E0S OLT HSSIS SUPPLIE * 00/00/00 SERIES Y FOR UTWY LUMINUM WHEELS E0S/E0S OLT * E/ SERIES H K FOR RIL F 0 OLT 9." HSSIS SUPPLIE /J SERIES L Z FOR RIL F OLT." LUMINUM FREIGHTLINER 0 OLT T USE EP/E0W PJ PL WORKHORSE W/ 0 OLT 9." (-) PE E//J SERIES PR PS PU PV WORKHORSE W0- SERIES N UFO OLT FIRST USE 0 MOTORHOMES O T SLE RWING WHEEL INSTL PRT 9 //00

21 KEY PRT NUMER U/M ESRIPTION VER E EL-ENTER P- " - QTY E OVER/WHEEL- W/LUG VRS E LINER/WHEEL-RER W/O HU VR E P/ENTER HU/RR W/LUG VRS E EL/TR P "-PIR & TOOL OPYRIGHT 009 WINNEGO INUSTRIES IN.

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