12 type ltra-small all lightweight Small lightweight Standard

Transcription

1 Freely combine Master Holders and ollets Modular system NEW Easy torage ightweight Affordable min min min-1 3μ ( ") mini 6 6type 3μ ( ") mini 8 8type ( ") 12 type ltra-small all lightweight mall lightweight tandard 5μ 1208E

2 mini 6 type 8 e mini type ightweight ompact Affordable modular type 2-piece system Ideal for small high-speed machining centers 52 Original uni ue cur ed design arge neck design handles cutting force easily and the slim design at the tip eliminates interference. ombining High Rigidity and lim esign E32 E40 hortest 52 20g 60g φ14 φ ompact ightweight The optimum design for small and high-speed machining centers Achieves superior accuracy for tool grinding applications thanks to proximity to the grinding wheel. Affordable lim 3μ High Accuracy Using special stainless steel ow-temperature hrink Fitting at 300 ( F ). Thermal expansion coefficient 1.6Times This inexpensive, simple hotair type heater can handle your shrink-fitting and releasing needs. No worries of overheating with IMINE. raw bolt IMINE collet Thickness (.06") φ3~12 (φ1/8"~1/2") Master holder IMINE is a shrink-fit system that holds a cutting tool firmly and accurately by making use of the difference in thermal expansion coefficients between the holder (special steel) and the cutting tool (carbide). There are no nuts, collets or collet chucks in the cutting tool mounting portion. IMINE's simple, ultra-slim shape allows the shortest possible cutter overhang, providing strong, stable clamping strength while maintaining high precision. The IMINE collet can be set using the draw screw on the main body, and then combined with shanks of various shapes. ompared to the built-in type of holder, it is compact, slim, and lightweight, and it is easy to store and maintain. 2

3 mini 6 type Ultra small lightweight lim type 15,30,45 φ3~6 φd φd = Thickness t 3μ 35~65 φ14 urve design t φd φd 3, 4, 6 t Regular type 30, 45 E32 E40 E50 F63 R φd 3, 4, 6 t 2.25, 3 A40 A50 A63 A100 BT30 BT40 BT50 mini 8 type mall lightweight lim type φ18 25, 45, 65 urve design 3μ t φd φd 3, 4, 6, 8 t φd = φ3~8 35~75 Regular type 45, 65 R φd 3, 4, 6, 8 t 2.25, 3 Flush type 45, 65 E32 E40 E50 F63 A40 A50 A63 A100 BT30 BT40 BT50 F φd 3, 4, 6, 8 t 3.25, 4 12 type tandard lim type 35, 55, 80, 110 (1. 38 ",2. 17 ",3. 15 ",4. 33 ") ( ") φd = (φ1/8 ~1/2 ) 5μ Basic type 35~135 (1. 38 "~5. 31 ") φ26 (φ1. 02 ") φd t φd 3, 3.175, 4, 5, 6, 7, 8, 9, 10, 11, 12 (1/8", 3/16", 1/4", 5/16", 3/8", 1/2") t (. 06 ") Regular type 35, 55, 80 (1. 38 ",2. 17 ",3. 15 ") oolant-through type with no le 45~135 (1. 77 "~5. 31 ") R φd 3, 4, 6, 8, 10, 12 (1/8",3/16",1/4",5/16", 3/8",1/2") t 2.25, 3, 4 (. 09 ",. 12 ",. 16 ") Flush type 35, 55, 80 (1. 38 ",2. 17 ",3. 15 ") E32 E40 E50 F63 A40 A50 A63 A100 BT30 BT40 BT50 N40 N50 T40 T50 F φd 3, 4, 6, 8, 10, 12 (1/8",3/16",1/4",5/16", 3/8",1/2") t 3.25, 4 (. 13 ",. 16 ") 3

4 mini 6 type Master Holder mini 6 type Fig. 1 Fig. 2 E32-K φ φ Fig. 1 2 φ φ 1 BT30 ー K 6 ー 35 ー MA ーー ー MA2 ー 65 ー MA ー MA2 A 40 ー K 6 ー ーー ー A 50 ー K 6 ー ーー ー E 32 ー K 6 ー ー ー E 40 ー K 6 ー ーー ー E 50 ー K 6 ー ーー tandard accessories ー IMINE collet mini 6 type Wrench oolant duct(hk-a) Retention knob(bt30) A dedicated retention knob is supplied with the BT30 as a standard accessory. When ordering, specify machine maker name and model number. To replace the extension knob, please contact us. IMINE collet mini 6 type Rigidity value (μm/kgf) M6 φ14 Max. insertion length h 1 M H1 H lamping length (Min. holding length) Thickness t 6 lim type φ φ M H h φ 1 φ 2 H 1 6 ー 3 ー ーー ー ー ー 4 ー ーー ー ー ー 6 ー ー 25 ー ー R6 Regular type φ φ M H h φ 1 φ 2 H 1 R 6 ー 3 ー ー R 6 ー 4 ー ーー ー R 6 ー 6 ー ー 36 ー Note (μm/kgf) refers to the deflection value of an E32-K6-37 / IMINE collet mini combination. The values below are comparable for any shank combination. aution Be sure to insert the cutter shank within max. insertion length(h). It may cause insufficient accuracy due to touching the cutting tool shank face to the bottom of the holder, and the collet installation defect. Be sure to pay attention for using 6 and 8 with =15 and 25, because their "h" dimension is very short. h φ3 4 The cutter shank interferes with the drawing bolt. raw bolt We recommend you to use the short overall length tool for IMINE mini,because its insertion length is short. When you use the regular length tool, please chop off the shank. And, please remove the bur at the cut section. tandard end-mill Unnecessary cutter shank length The carbide endmill for shrink fit tool holder 4

5 mini 8 type Master Holder mini 8 type Fig. 1 Fig. 2 E40-K φ φ Fig. 1 2 φ φ 1 BT30 ー K 8 ー 35 ー MA ーー ー MA2 ー 65 ー MA ー MA2 BT40 ー K 8 ー ー ー ー A 40 ー K 8 ー ー A 50 ー K 8 ー ー A 63 ー K 8 ー ー E 40 ー K 8 ー ー E 50 ー K 8 ー ー F63M ー K 8 ー ー IMINE collet mini 8 type Wrench Nozzle Retention knob(bt40) tandard accessories oolant duct(hk-a) Retention knob(bt30) A dedicated retention knob is supplied with the BT30 as a standard accessory. When ordering, specify machine maker name and model number. To replace the extension knob, please contact us. IMINE collet mini 8 type Rigidity value (μm/kgf) M6 φ18 Max. insertion length h M H1 H lamping length (Min. holding length) Thickness t 8 lim type φ φ M H h φ 1 φ 2 H 1 8 ー 3 ー ー ー ー 4 ー ー ー ー ー ー 6 ー ー 36 ー ー ー 8 ー ー 38 ー R8 Regular type φ φ M H h φ 1 φ 2 H 1 R 8 ー 3 ー ー R 8 ー 4 ー ー ー ー R 8 ー 6 ー ー 36 ー R 8 ー 8 ー ー 50 Wrench(Both for 6 and 8 type) Used for clamping of main body of mini and IMINE collet mini. TW ー 4 W ー 14 hank type HK-A/E/F BT40 BT30 F8 Flush type φ φ M H h φ 1 φ 2 H 1 F 8 ー 3 ー ー F 8 ー 4 ー ー ー ー F 8 ー 6 ー ー 36 ー F 8 ー 8 ー ー 50 TW ー 4 W ー 14 Note (μm/kgf) refers to the deflection value of an E40-K8-50 / IMINE collet mini combination. The values below are comparable for any shank combination. 5

6 12 type Master Holder 12 type Fig. 1 Fig. 2 Fig. 3 Fig BT40-K12-75 A63-K12-75F Nozzle(Option) 1 Nozzle(Option) Fig. φ 1 2 φ 1 BT30 ー K12 ー 35 ー MA ー MA2 BT40 ー K12 ー ー 45F ー ー 75F ー 135F BT50 ー K12 ー ー 75F ー 105F ー 135F ー ー A 50 ー K12 ー A 63 ー K12 ー ー 75F ー ー 135F A100 ー K12 ー ー 105F ー 135F ー ー E 50 ー K12 ー F63M ー K12 ー N40A ー K12 ー ー 45F ー ー 75F ー 5.5 N50A ー K12 ー ー 75F ー 135F T40 ー K12 ー 45 1 T50 ー K12 ー 75 tandard accessories aution 45 (1. 77 ) 75 (2. 95 ) 41 (1. 61 ) 38 (1. 50 ) 26 (1. 02 ) 40 (1. 57 ) ー (1. 75 ) 15.9 (. 63 ) 70 (2. 75 ) 1.1 (2.4) 3.3 (7.3) IMINE collet 12 type Wrench Nozzle Retention knob(bt40,50/in/t) oolant duct(hk-a) Retention knob(bt30) A dedicated retention knob is supplied with the BT30 as a standard accessory. When ordering, specify machine maker name and model number. To replace the extension knob, please contact us. To fasten the BT30, use a commercially available 14 mm single-ended wrench Retention knob with hole There is no need to remove a retention knob with.236 diameter coolantthru hole when tightening or loosening IMINE taper adapters. Retention knob with hole Wrench Required for clamping the main body and IMINE collet. 135 (5. 40 ") W ー (4. 40 ") Nozzle Q'ty NOZ ー M4 ー pcs. ー pcs. ±30 φ1.2(φ. 05 ") M4 6(. 24 ") 4.5 Holder stand olors KT ー RE Red ー B Blue ー GR Green ー G Gold To fasten the BT30, use a commercially available 14 single-ended wrench. Four nozzles are required for each main body. 6

7 IMINE collet 12 type ー Metric ー h Max. insertion length H2 lamping length (Min. holding length) H1 H Thickness t Rigidity value (μm/kgf) M10 φ26 1 M 12 lim type φ φ M 1 φ 1 H (g mm) h φ 1 φ 2 H 1 H Note means total value in combination with BT40-K The value is basically the same, no matter which holder it is combined with. 7

8 h Max. insertion length H2 lamping length (Min. holding length) Rigidity value (μm/kgf) H1 2 1 H Thickness t F12 Flush type M10 3 R φ26 1 M R12 Regular type φ φ M 1 φ 1 H (g mm) h φ 1 φ 2 H 1 H 2 R ー 38.6 ー R ー 38.9 ー R ー 39.5 ー R ーーーー R ー 61 ー R ー 61 ー ーー F12 Flush type φ φ M 1 φ 1 H F (g mm) h φ 1 φ 2 H 1 H ー 45.6 ー F ー 38.9 ー F ー 39.5 ー F ーーーー F ー 61 ー ーーー F ー 61 ー ーーー Note means total value in combination with BT40-K The value is basically the same, no matter which holder it is combined with. 8

9 IMINE collet 12 type ー Inch ー h Max. insertion length H2 lamping length (Min. holding length) H1 H Thickness t Rigidity value (μm/kgf) M10 φ M F12 Flush type lim type φ φ M 1 φ 1 H 12-1/ (g mm) h φ 1 φ 2 H 1 H / ー 1.97 ー / / ーー / / (Inch) R12 Regular type φ φ M 1 φ 1 H (g mm) h φ 1 φ 2 H 1 H 2 R12-1/ ー 2.36 ー -3/ / / ーー -3/ / ー (Inch) F12 Flush type φ φ M 1 φ 1 H (g mm) h φ 1 φ 2 H 1 H 2 F12-1/ ー 2.64 ー -3/ / / / ーー (Inch) Note means total value in combination with BT40-K The value is basically the same, no matter which holder it is combined with. Tool set up stand Required for clamping the main body and IMINE collet. hank type HF ー BT30 BT30 ー BT40 BT40 ー BT50 BT50 ー A40 HK ー A40 ー A50 ー A50 ー A63 ー A63 ー A100 ー A100 ー E32 ー E32 ー E40 ー E40 ー E50 ー E50 ー F63 ー F63 9

10 Induction heater Easy operation ow temperature shrinking at just 300 (570 F) Water cooling - significantly reduced cooling time φ3 ~ 25 (φ1/8"~1") 200V~240V 5kW φ3 ~12 (φ1/8"~1/2") 100V 120V 230V 1.2kW 18 E. 6(. 24 ") Heating oil 18 E. 6(. 24 ") Heating oil (Option) Adapter(Option) Air cooling time 1 min. Adapter (Option) Base(Option) Transformer Air cooling time 1 min. Base(Option) 30kg (67lbs) 19kg (42lbs) HR ー 02 Heating coil (Option) ize(w H) ( " " ") Heating oil Adapter Base utter topper(hb H) tandardaccessories Heat-resistant gloves Tweezers Protection sheet for heating coil utter dia. Heating time oil 1 HR2 ー 1 ー 01 φ3~ 6 (φ1/ 8"~1/4") 18sec. oil 2 ー 2 ー 01 φ7~12 (φ5/16"~1/2") 28sec. oil 3 ー 3 ー 01 φ16, 20 (φ5/ 8", 3/4") 28sec. oil 4 ー 4 ー 01 φ25 (φ1") 40sec. oil 5 ー 5 ー 01 35sec. tandard accessories Protection sheet for heating coil oil 5( ) is for dia. 8,10,12,16 ( 5/16,3/8,1/2,5/8 ) internal bore with M22 effective length holders,and for all of RB and FB type. HR ー 01 Heating coil ize(w H) (9. 10 " " ") HR ー 01 ー 120NA (9. 10 " " ") HR ー 01 ー 230A Adapter Base utter topper(hb H) tandardaccessories Heating oil Heat-resistant gloves Tweezers Protection sheet for heating coil A transformer is required in Europe. Please consult MT about the details of the transformer. NA = For North America, A = For Asia. utter dia. Heating time oil 1 HR ー 1 ー 01 φ3 ~ 6 (φ1/ 8"~1/4") 18 sec. oil 2 ー 2 ー 01 φ7 ~12 (φ5/16"~1/2") 33 sec. tandard accessories Protection sheet for heating coil Hot air heater 200V 230V 3kW φ3 ~ 25 (φ1/8"~1") φ3 ~12 (φ1/8"~1/2") 100V 120V 1.2kW φ3 ~12 (φ1/8"~1/2") 100V 1kW 70 E. 6(. 24 ") (230EU) 120 E. 6(. 24 ") 180 E. 6(. 24 ") ompressed air cooling 10 min. Adapter 8kg (18lbs) 3.5kg (8lbs) 9.5kg (21lbs) Base HRB ー 03 HRB ー 03 ー 230NA ー 230EU ー 230A ize(w H) ( " " ") Adapter Base utter stopper tandard accessories Heat-resistant gloves Tweezers Timer NA=For North America, EU = For Europe, A = For Asia. HRB ー 02 HRB ー 02 ー 120NA ize(w H) ( " " ") Adapter Base utter stopper tandard accessories Heat-resistant gloves Tweezers Timer NA=For North America. ize(w H) HRB ー 01 ( " " ") Transformer ( p.12) tandard accessories Heat-resistant gloves Tweezers Timer ollet setting stand Nozzle(2 pcs.) 10

11 utter topper Used as a stopper in the holder hole when shrink fitting or removing a cutting tool. HA (oil spring type) HB (Plate spring type) H (lit collet type) φ φ HA ー 3, , 4, 5, 6, 7, 8, 9, 10, 11,12 3, 3.175, 4, 6, 8, 10, 12 HB ー (1/8 3/16, 1/4, 5/16, 3/8, 1/2 ) (1/8, 3/16, 1/4, 5/16, 3/8, 1/2 ) Ex. HA ー 3 For HEAT ROBO Baby Ex. HB ー 6 φ H ー 3 3 ー ー 4 4 ー 6 6 onvenient for roumer type tools (non-inverse diameter tools) with a small diameter. utter shank Insertion length Adapter Base utter tray AH ー K M16 M18 M10 BAA ー 01 H ー 01 Made of aluminum, assuring superior cooling φ88(φ3. 46 ") ize: φ ize: ( φ " ") (6. 70 " ") utter pliers utting tool plier eliminates the hassle of using a heat-resistant glove. HPY ー 01 leaning tool topper pliers topper plier can easily attach the HB type removable stopper. PY ー 01 HB type utter adjuster Allows you to set the overhang of a cutting tool or align the lengths of several cutting tools (used in combination with an HB- or H-type stopper) Insertion length φ HAJ ー ~ 30 ー ー ~ 30 ー ~ 45 ー ~ 55 ー ~ 70 ー ~ 85 To maintain accuracy and lengthen the service life of the IMINE, maintenance is important. For cleaning the inside of a holder, use a rubber grindstone-type or brush-type cleaning tool. Furthermore, the use of aquacool is also recommended. Bore diameter of a shrink-fit holder transforms Oil irt racking Rust Oxide layer lamping force decreases Rust racks If heating operations continue to be carried out with dust, oil, rust and oxide layers Run-out accuracy increases We cannot shrink in the tool A cutting tool cannot be removed Rubber grindstone type Brush type Rubber grindstone-type cleaning tool removes tough oxidized film, as well as any dust and oil, that is generated in the chucking hole. tandard set φd Grip Nylon brush for cleaningthe chucking hole. Note AQ ー BR ー ET Each 1pc for φ3, 4, 6 (φ1/8", 3/16", 1/4") T ー GTA ー 01 Option Note edicated grip and rubber grindstone for each size. escription Note Q ty Rubber grindstone φ 3 (φ1/ 8") φ 4 (φ3/16") φ 6 (φ1/ 4") φ 8 (φ5/16") φ10 (φ3/ 8") For removing dust and chips before heating operation! Grip T ー GTA ー GP ー 1pc. Rubber T ー GTA 3 ー 5 For φ 3 (φ1/ 8") 5 pcs. grindstone 4 ー 5 For φ 4 (φ3/16 ) 6 ー 5 For φ 6 (φ1/ 4 ) 8 ー 5 For φ 8 (φ5/16 ) 10 ー 5 For φ10 (φ3/ 8 ) When a cutter doesn't insert smoothly. 11

12 tarter set You can feel the difference in our shrink-fit holders' performance immediately. Just select a master holder and collet type (6 type or 8 type). mini 6 type For customers who have never used shrink-fit tool holders before Master Holder mini 6 type IMINE collet mini 6 type Tool et Up tand (tool attachment holder) hrinking Heater BT30-K6-ET A40-K6-ET A50-K6-ET E32-K6-ET E40-K6-ET BT30-K pc. -65 A40-K pc. -50 A50-K pc. -55 E32-K pc. -50 E40-K pc pc pc. -30 HF-BT30 HF-A40 HF-A50 HF-E32 HF-E40 hrinking Heater Heat Robo baby 1000 HRB-01 utter topper HB ea. Base BAA-01 E50-K6-ET E50-K pc. -55 HF-E50 Wrench mini 8 type Master Holder mini 8 type IMINE collet mini 8 type Tool et Up tand (tool attachment holder) hrinking Heater BT30-K8-ET BT40-K8-ET A40-K8-ET BT30-K pc. -65 BT40-K pc. -70 A40-K pc pc pc HF-BT30 HF-BT40 HF-A40 hrinking Heater Heat Robo baby 1000 HRB-01 utter topper A50-K8-ET A63-K8-ET A50-K pc. -75 A63-K pc. -75 HF-A50 HF-A63 HB ea. E40-K8-ET E40-K pc. -70 HF-E40 Base BAA-01 E50-K8-ET E50-K pc. -75 HF-E50 F63-K8-ET F63M-K pc. -75 HF-F63 Wrench Transformer for HEAT ROBO Baby 1000 HEAT ROBO Baby 1000 is for 100V. The transformer is required for 120V and 230V. (MT can supply them.) Below is specification. OUTPUT 100V FREQUENY 50/60Hz APAITY 1500 W INPUT 120V 230V INPUT PUG A type E type 1738 Kita-tahara, ikoma, Nara Japan TE : +81 (0) FAX : +81 (0) T T