Vacuum Pad: Ball Joint Type

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1 Vacuum Pad: all oint Type eries / Pad iameter: ø, ø1, ø, ø,,, ø, ø0 all joint type ideal for adsorption on a slanted work surfaces acaces all joint type ideal for adsorption on a slanted work surfaces acaces ZP ZP2 ZP2V ZP XT661 eries : Vertical Vacuum ntry Type eries : Lateral Vacuum ntry Type One-touch itting 19

2 Vacuum Pad: all oint Type eries / Pad diameter: ø, ø1, ø, ø,,, ø, ø0 Pad material: NR, ilicone rubber, Urethane rubber, M, onductive NR, onductive silicone rubber eries Variations eries Vertical vacuum entry eries Lateral vacuum entry uffer With buffer With buffer Male thread emale thread uffer mounting (Male thread) emale thread uffer mounting (Male thread) Vacuum ntry Port emale thread ommon emale thread One-touch fitting One-touch fitting One-touch fitting Page P.141, 142 P.14, 144 P.14 to 149 P.14 to 149 P., 11 P.12 to 1 dsorption is possible even on a slanted surface. uffer ø ø1 ø ø ø ø0 stroke mm mm 0 mm mm 0 mm uffer stroke nclination 1 (Rotation 0 ) 1

3 Vacuum Pad: all oint Type Vertical Vacuum ntry Without uffer/male Thread eries ow to Order 2 GN 8 Pad diameter ø 1 ø1 ø ø 2 2 ø 0 ø0 ymbol 8 M8 x 1 M x 1 14 Vacuum entry port M x 0.8 ø to ø ø to ø, ø0 Pad type all joint type Material N NR ilicone rubber U Urethane rubber M GN onductive NR G onductive silicone rubber pecifications Vacuum entry direction onnection ø to ø Pad diameter ø to ø, ø0 all joint rotation M8 x 1 M x 1 Note) Pads are exclusively ball joint type and are not interchangeable with other pads. Vertical Vacuum entry port Male thread emale thread M x 0.8 Weight ø to ø ø to ø, ø0 (Male thread) M8 x 1 M x 1 (g) Vacuum entry (emale thread) M x ZP ZP2 ZP2V ZP XT

4 eries (Without buffer/male thread) 2 -- (Without buffer/male thread) 2 M x 1 across flats 14 M x 0.8 M8 x 1 M x across flats across flats across flats 2 across flats imensions imensions (Without buffer/male thread) M x 0.8 across flats 21. imensions

5 Vacuum Pad: all oint Type Vertical Vacuum ntry Without uffer/emale Thread eries Ro G Pad diameter ø 1 ø1 ø ø 2 2 ø 0 ø0 Pad type all joint type ow to Order 01 Vacuum entry/ diameter onnection ymbol ø to ø ø to ø, ø0 8 M x 0.8 M8 x 1.2 emale thread 01 N01 T01 Rc 1/8 NPT 1/8 NPT 1/8 Material N NR ilicone rubber U Urethane rubber M GN onductive NR G onductive silicone rubber Note) Pads are exclusively ball joint type and are not interchangeable with other pads. pecifications Vacuum entry direction onnection ø to ø Pad diameter ø to ø, ø0 all joint rotation Vertical onnection/vacuum entry emale thread M x 0.8 M x 0.8 M8 x 1.2 1/8 (Rc, NPT, NPT) M8 x 1.2 1/8 (Rc, NPT, NPT) Weight ø to ø ø to ø, ø0 (g) Vacuum entry (emale thread) M x 0.8 M8 x 1.2 1/8 (Rc, NPT, NPT) ZP ZP2 ZP2V ZP XT661 14

6 eries 1 - (Without buffer/emale thread) 2-8 (Without buffer/emale thread) 2 01 across flats P N across flats 8 M x 0.8 NL across flats across flats 2 across flats imensions imensions N: 1/8 N: M x 0.8 N: M8 x 1.2 (Rc, NPT, NPT) NL P NL P P (Without buffer/emale thread) across flats P N NL. imensions N: M8 x NL 8 P 12 9 N: 1/8 (Rc, NPT, NPT) P

7 Vacuum Pad: all oint Type Vertical Vacuum ntry: With uffer eries ow to Order GN 04 Pad diameter ø 1 ø1 ø ø 2 2 ø 0 ø0 Pad type all joint type Material N NR ilicone rubber U Urethane rubber M GN onductive NR G onductive silicone rubber uffer type Rotating Non-rotating ø to ø ø to ø0 onnection Thread dia./ M x 1 Port size ymbol 14 M x 0.8 emale thread One-touch Rc 1/8 NPT 1/8 NPT 1/8 ø4 tube 01 N01 T01 04 fitting ø6 tube ø8 tube Tightening torque thread dia. M x 1 uffer stroke ymbol troke ø to ø ø to ø0 0 0 mm mm 0 mm mm 0 mm (Refer to Table (1) for applications.) Vacuum entry port (Refer to Table (1) for applications.) Table (1) Vacuum ntry/ Vacuum entry Torque 2. to. 6. to 7. (N m) ZP ZP2 ZP2V ZP XT661 Note) Pads are exclusively ball joint type and are not interchangeable with other pads. 14

8 eries pecifications Vacuum entry direction onnection ø to ø ø to ø0 all joint rotation uffer male thread M x 1 Vertical Vacuum entry port emale thread One-touch fitting ø4 tube M x 0.8 ø6 tube ø6 tube 1/8 (Rc, NPT, NPT) ø8 tube 0 uffer Type troke pring reactive force Non-rotating specification ø to ø ø to ø0 M x 1,, 0,, 0,, 0, 0 0 stroke 1.0 N ull troke.0 N 0 stroke 2.0 N ull troke.0 N Without non-rotating (), With non-rotating () Weight ø to ø ø to ø, ø0 Vacuum entry port emale thread One-touch fitting M x 0.8 1/8 (Rc, NPT, NPT) ø4 tube ø6 tube (g) ø8 tube 19 7 Weight by troke (g) (L) troke 0 0 ø to ø ø to ø

9 M x 0.8 1/8 (Rc, NPT, NPT) M x 1 M x 0.8 Vacuum Pad: all oint Type Vertical Vacuum ntry: With uffer eries 1 -- (With buffer/emale thread) (With buffer/emale thread) 2 across flats 8 across flats 1 across flats 14 across flats 8 across flats across flats 2 M8 x 1.2 across flats imensions: mm troke dditional imensions by troke troke across flats 1 troke: mm 1/8 (Rc, NPT, NPT) ZP Width across flats 7 M8 x 1.2 across flats ZP2 ZP2V ZP XT661 troke: to 0 mm imensions: mm troke dditional imensions by troke troke ±

10 1/8 (Rc, NPT, NPT) M8 x /8 (Rc, NPT, NPT) M8 x 1.2 M x 0.8 M x 1 M x 0.8 eries (With buffer/emale thread) (With buffer/one-touch fitting) across flats 1 pplicable tubing O.. øq across flats 8 across flats 14 across flats 8 across flats across flats 2 across flats 1 troke: mm imensions: mm troke Q: 4 Q: dditional imensions by troke troke Width across flats 7. troke: to 0 mm imensions: mm troke dditional imensions by troke troke ±

11 Rc 1/8 M8 x 1.2 Rc 1/8 M8 x 1.2. Vacuum Pad: all oint Type Vertical Vacuum ntry: With uffer eries (With buffer/one-touch fitting) 2 pplicable tubing O.. øq (With buffer/one-touch fitting) pplicable tubing O.. øq across flats P across flats P across flats troke: mm troke: mm across flats P pplicable tubing O.. øq across flats P pplicable tubing O.. øq Width across flats 7 M8 x 1.2 Q: 6 Q: 8 P P troke: to 0 mm imensions: mm trokes across flats Width across flats 7. M8 x 1.2 troke: to 0 mm imensions: mm trokes Q: 6 Q: 8 P P ZP ZP2 ZP2V ZP XT661 dditional imensions by troke dditional imensions by troke Q: 6 Q: 8 troke troke Q: 6 Q: 8 P P P P ±0 ±

12 Vacuum Pad: all oint Type Lateral Vacuum ntry Without uffer/emale Thread eries ow to Order G Pad diameter ø 1 ø1 ø ø 2 2 ø 0 ø0 Pad type all joint type Material N NR ilicone rubber U Urethane rubber M GN onductive NR G onductive silicone rubber 06 (Refer to Table (1) for applications.) Vacuum entry port (Refer to Table (1) for applications.) Table (1) Vacuum ntry/ thread diameter ø to ø ø to ø0 Thread dia./ M x 0.8 M x 0.8 M8 x 1.2 onnection Port size ymbol 8 ø4 tube 04 One-touch fitting ø6 tube 06 ø8 tube 08 Vacuum entry Note) Pads are exclusively ball joint type and are not interchangeable with other pads. pecifications Weight Vacuum entry direction onnection ø to ø ø to ø0 Lateral Vacuum entry port emale thread One-touch fitting ø4 tube M x 0.8 ø6 tube ø6 tube M x 0.8 ø8 tube ø6 tube M8 x 1.2 ø8 tube female thread ø to ø M x 0.8 M x 0.8 ø to M8 x 1.2 M x 0.8 ø, ø0 M8 x 1.2 (g) Vacuum entry (One-touch fitting) ø4 tube ø6 tube ø8 tube all joint rotation

13 Lateral Vacuum ntry: Without uffer eries (Without buffer/emale thread) (Without buffer/emale thread) 2 8 across flats M x 0.8 pplicable tubing O..øQ N 8 pplicable tubing O.. øq across flats across flats 2 ør across flats ør imensions imensions by Tubing iameter Pad diameter Q: 4 Q: 6 R R ø to ø (Without buffer/emale thread) imensions imensions by Tubing iameter Pad diameter Q: 6 Q: 8 R R ø to N M x 0.8 M8 x 1.2 M x 0.8 M8 x 1.2 M x 0.8 M8 x 1.2 ZP N ZP2 8 ZP2V ør ZP pplicable tubing O..øQ XT661. imensions N M8 x imensions by Tubing iameter Pad diameter ø, ø0 Q: 6 Q: 8 R R

14 Vacuum Pad: all oint Type Lateral Vacuum ntry With uffer eries ow to Order GN 0 06 Pad diameter ø 1 ø1 ø ø 2 2 ø 0 ø0 Pad type all joint type (Refer to Table (1) for applications.) Vacuum entry port (Refer to Table (1) for applications.) Table (1) Vacuum ntry/ ø to ø ø to ø0 Thread dia./ M x 1 onnection Port size ymbol 14 ø4 tube 04 One-touch ø6 tube 06 fitting ø8 tube 08 Vacuum entry N U GN G Material NR ilicone rubber Urethane rubber M onductive NR onductive silicone rubber uffer type Rotating Non-rotating Tightening torque thread dia. Torque M x 1 2. to. 6. to 7. uffer stroke ymbol troke ø to ø ø to ø0 0 0 mm mm 0 mm mm 0 mm Note) Pads are exclusively ball joint type and are not interchangeable with other pads. 12

15 Lateral Vacuum ntry: With uffer eries pecifications Vacuum entry direction onnection ø to ø ø to ø0 all joint rotation Male thread M x 1 Lateral Vacuum entry port One-touch fitting ø4 tube ø6 tube ø6 tube ø8 tube uffer Type troke pring reactive force Non-rotating specification ø to ø ø to ø0 M x 1,, 0,, 0,, 0, 0 0 stroke 1.0 N 0 stroke ull troke.0 N ull troke Without non-rotating (), With non-rotating () 2.0 N.0 N Weight (g) Vacuum entry port One-touch fitting ø to ø ø to ø, ø0 Weight by troke ø to ø +. ø to ø0 +7. ø4 tube 4 troke ø6 tube 8 14 (g) ø8 tube 9 ZP ZP2 ZP2V ZP XT661 1

16 pplicable tubing O..øQ across flats imensions: mm troke Q: 4 Q: 6 R R dditional imensions by troke troke troke: mm M x 1 across flats 14 across flats pplicable tubing O..øQ eries (With buffer) (With buffer) 2 across flats 6 Width across flats across flats ør across flats 2 ør Width across flats pplicable tubing O..øQ ør across flats troke: to 0 mm 14 imensions: mm troke Q: 6 Q: 8 R R dditional imensions by troke troke ±

17 Width across flats Width across flats ør Lateral Vacuum ntry: With uffer eries (With buffer) pplicable tubing O..øQ pplicable tubing O..øQ ør. troke: mm. troke: to 0 mm imensions: mm troke Q: 6 Q: 8 R R dditional imensions by troke troke ± ZP ZP2 ZP2V ZP XT661 1

18 eries / omponent Parts eries Pad iameter: ø to eries Pad iameter: ø to r uffer r uffer t dapter e dapter q Pad q Pad With buffer With buffer Pad iameter: ø, ø0 Pad iameter: ø, ø0 r uffer r uffer e dapter t dapter Lock ring Lock ring q Pad q Pad With uffer With uffer ompornent Parts No escription Material Note Pad NR, ilicone rubber, Urethane rubber, M, onductive NR, onductive silicone rubber Lock ring luminum lack anodized dapter rass, tainless steel lectroless nickel plated uffer rass lectroless nickel plated dapter rass, tainless steel, PT lectroless nickel plated

19 b eries / Replacement Parts Pad, ndividual Unit ow to Order Lock Ring, ndividual Unit ow to Order ZP GN ZPL Pad diameter Material or ball joint type 1 ø ø1 ø ø N U NR ilicone rubber Urethane rubber M (ø, ø0) 2 GN onductive NR 2 G onductive silicone rubber Nut ø 0 ø0 imensions Pad type all joint type Note) Pads are exclusively ball joint type and are not interchangeable with other pads. imensions all joint type: ø to ø ø all joint type: ø, ø0 ø ZPN-M ZPN-M14 ZPN-M8 d M x 1 M8 x ZP ZP2 ZP2V ZP XT661 ø ZP ZP1 ZP ZP ZP2 ZP2 ZP ZP

20 eries / pecific Product Precautions e sure to read before handling. Refer to front matter for afety nstructions and pages 899 to 901 for Vacuum quipment Precautions. Warning aution on esign 1. n case where the workpieces are heavy or dangerous objects, etc., take measures to address a possible loss of adsorption force (installation of drop prevention guide, etc.). n the case of transportation by vacuum adsorption using vacuum pads, adsorption force is lost when there is a drop in vacuum pressure. urthermore, since vacuum pressure can also deteriorate due to wear and cracking of pads, and vacuum leakage from piping, etc., be certain to perform maintenance on vacuum equipment. aution election 1. The pad materials which can be used differ depending upon the operating environment. n appropriate pad material should be selected. urthermore, since vacuum pads are manufactured for use with industrial products, they should not come into direct contact with medicines or food products, etc. 2. epending upon the weight and shape of the workpieces, the diameter, quantity and shape of pads suitable for use will vary. Use the pad lifting force table for reference. lso, the pads to be selected will differ based upon conditions other than the above, such as the condition of the workpiece surface (presence or absence of oil or water), the workpiece material and its gas permeability. onfirmation is necessary by actually performing vacuum adsorption on the subject workpieces.. Use a buffer for adsorption on fragile workpieces. The cushioning performed by the buffer is also necessary when there is variation in the height of workpieces. When it is desired to perform further positioning of pads and workpieces, a detent buffer can be used. 4. The life of the buffer will be reduced if lateral force is applied to the buffer shaft. Note that sometimes a load is applied to the buffer by a piping tube (pulling or pressing, etc. in a lateral direction).. o not apply an impact or large force to a pad when adsorbing a workpiece. This will cause deformation, cracking and wear of the pad to be accelerated. The stiffening ribs, etc. should touch lightly, while staying within the pad skirt s deformation range. Positioning should be performed accurately. specially in the case of small diameter pads. 6. When transporting in an upward direction, factors such as acceleration, wind pressure and impact force must be considered in addition to the workpiece weight. Use caution particularly when lifting items such as glass plates and circuit boards, because a large force will be applied by wind pressure. When a workpiece which is oriented vertically is transported horizontally, large forces are applied by acceleration when movement is started and stopped. urther, in cases where the pad and workpiece can slip easily, accelerations and decelerations of horizontal movement should be kept low. 7. When transporting flat shaped workpieces that have large surface areas using multiple pads, care must be taken in arranging the pads, giving consideration to balance of the workpieces. 8. Use caution since the workpiece could rotate during transfer. Use of more than one pad for each workpiece is recommended. 18 Pad W orizontal lifting W Vertical lifting This type of application should basically be avoided. Maintenance aution 1. Perform pad maintenance regularly. ince pads are essentially rubber, deterioration is unavoidable. The rate of deterioration depends upon factors such as conditions of use, environment and temperature. Regular maintenance should be performed. f any damage, splitting, cracking or abrasion has occured in a pad which appears to be harmful, replace it immediately. lso, take care not to damage the outside of the pad. eteriorated pad Replacement New pad ow to ssemble/isassemble aution Pad diameter: ø to 1. nsert a hexagon wrench from the bottom of the pad, loosen the screw and remove the old pad from the adapter. dapter 2. Place a new pad on the z adapter, and after confirming Pad that the O-ring is in place, retighten the screw with the hexagon wrench. O-ring inside Pad diameter: ø, ø0 exagon wrench 1. Pull the lock ring upward, and after lifting it to the adapter, remove the old pad by pulling it downward. 2. When holding the lock ring in the raised position, place a new pad onto the adapter. Lock ring. onfirm that the pad is securely in place, and then dapter c return the lock ring to its original position. z x Pad x