Open And Closed Locking Device for Positional Safety Lockout. Simplify All Aspects of Piping Systems with Flo-Tite s Multiport Ball Valves

Transcription

1 FLO TITEE valves & controls TM Tech Bulletin Page & 4 Way Multi-Port Ball Valves MULTI-PORT SERIES Extremely Versatile Valve Design for Diversion or Mixing Models: Flanged End ANSI/Class 150 MPF15 ANSI/Class 300 MPF 30 Threaded End 300 lb MPT 30 Tri-Clamp - MPC 15 DESIGN FEATURES One Piece Ball/Stem Trunnion - Supported Type 3 Seat Design Maintains Proper Ball Position Actuator Mounting Pad Anti-Static Grounding Device Open And Closed Locking Device for Positional Safety Lockout Sizes 3/4 thru 12 Flow Plans for Both T & L Ports can be field rearranged to meet many other Flow Plans Both T & L Valves can be offered with an off position Body Cavity fillers for sizes 3/4-4 inch Full Port 3/4 Thru 12 inch Standard Bore 6 Thru 12 inch Simplify All Aspects of Piping Systems with Flo-Tite s Multiport Ball Valves

2 : FLO TITE valves & controls TM Tech Bulletin Page DESIGN AND TECHNICAL DATA SPECIFICATION STANDARDS: VALVE COMPONENTS SIZES 4-12 FTI Flanges ANSI B16.5 Shell/Wall ANSI B16.34 Federal Specifications WWW-V-35B Valve, Ball, Type II Class C, Style 3, End Connection B TESTING MODEL MPF15 Class 150 Shell 425 psi Seat (Air) 80 psi MODEL MPF30 Class 300 Shell 1100 psi Seat (Air) 80 psi FEATURES Grounded Ball & Stem Full Port Ball Orifice Four-Bolt Actuator Mounting Multiple Piece Stem Packing Unique One Piece Ball and Stem Design Cavity Fillers are Available for Size 3/4 thru 4 inch Optional Metal Seats NOTE: A variety of alloys as well as special seating materials are available, Consult Factory. PRESSURE (psi) PRESSURE AND TEMPERATURE DATA: TEMPERATURE ( F) Class 150 Valve Bodies Class 300 Valve Bodies TFM - Super-TEK RPTFE RPTFE TFM-Super-TEK Rating Curve applies to both L and T port configurations. All Values conform to ANSI Class pressure ratings. They are rated for a maximum differential pressure of 275 psi, and a maximum temperature of up to 550 F. WCB psi Max. Complies with ANSI B16.5 and B16.34 standards. BILL OF MATERIALS: ITEM NAME MPF15-SS MPF 15-CS 1 BODY A351 GR CF8M A216 GR WCB 2 END CONNECTOR A351 GR CF8M A216 GR WCB 3 BALL A351 TYPE316 A351TYPE316 4 SEAT * TFM Super-Tek TFM Super-Tek 5 END GASKET * 50/50 50/50 6 COVER GASKET * 50/50 50/50 7 COVER A351 GR CF8M A216 GR WCB 8 STEM PACKING TFM Super-TEK TFM Super-TEK 9 GLAND RING A167 TYPE304 CARBON STEEL 10 GLAND A167 TYPE304 CARBON STEEL 11 GLAND BOLT B8 B7 12 THRUST BEARING * 50/50 50/50\ 13 STOP HOUSING A351 GR CF8M CARBON STEEL 14 COVER STUD B8 B7 15 COVER NUT A167 TYPE304 CARBON STEEL 16 HOUSING BOLT B8 B7 17 TRAVEL STOP A167 TYPE304 CARBON STEEL 18 LEVER DUCTILE IRON DUCTILE IRON 19 BODY STUD B8 B7 20 BODY NUT A167 TYPE304 CARBON STEEL 21 SNAP RING SK5 CR PLATE SK5 CR PLATE 22 PORT SIGN A167 TYPE304 A167 TYPE SIGN NUT A167 TYPE304 A167 TYPE304 * Repair Parts

3 Tech Bulletin Page DIMENSIONS: FLO TITE valves & controls TM MPF15 (Full Port): A øb C D E øf n SIZE 3/ / øs øt Y 90 CV 180 Torque (in-lbf) Weight (lbs) , ,650 2, ,000 8, ,850 9,000 15, MPSF15 (Standard Port): SIZE Gear Operators are recoended on size 6 and larger. Consult Factory for dimensions on MPF30 and 4-Way valves ,500 16, A øbr øb C E øf n øs øt Y 90 CV 180 Torque (in-lbf) Weight (lbs) ACTUATOR MOUNTING PAD: Size 3/4-1 1/2 Size 2-12 IMPORTANT: Verify the mounting dimensions before manufacturing mounting hardware. SIZE G H K L M op U MOUNTING DIMENSIONS: MPF15 3/ / MPSF N/A in in in in in in in o0.33 o0.28 o0.36 o8.5 o7 o9.2 5/ /2-13 1/2-13 1/2-13 5/8-11 5/8-11 5/8-11

4 Tech Bulletin Page Flo-Tite s UNIQUE DESIGN FEATURES Optional End Connections Tri-Clamp Ends NPT One Piece Stem/Ball Trunnion Support Design provides for precision operation and positioning of the ball. This precise ball positioning is often not possible in more coon multi-piece stem ball design. This also allows all sides to be used as an inlet or block port without leakage. Sizes 3/4 thru 12 inch offer a three seat design as standard. A fourth seat can be added to aid in balancing the ball for optional control during modulation. Standard Locking Device All Valves can be padlocked to limit unwanted access. All T-Port Flow Patterns can be changed in the field without disassembling valve POSITION 1 POSITION 2 POSITION 1 POSITION 2 FLOW PATTERNS T-PORT: 90 POSITION 1 POSITION 2 POSITION 1 POSITION 2 FLOW PLAN D FLOW PLAN E FLOW PLAN F FLOW PLAN G POSITION 1 POSITION 2 POSITION 3 T-PORT: 180 POSITION 1 POSITION 2 POSITION 3 FLOW PLAN H POSITION 1 POSITION 2 POSITION 3 FLOW PLAN K POSITION 1 POSITION 2 POSITION 3 FLOW PLAN I FLOW PLAN J POSITION 1 POSITION 2 DIVERTER TYPE POSITION 1 POSITION 2 POSITION 3 L-PORT: 90 L-PORT: 180 FLOW PLAN A FLOW PLAN B OFF POSITION FLOW PLAN M - 4-WAY LL PORT 90 TURN 4-WAY VALVES FLOW PLAN N - 4-WAY L PORT 180 TURN POSITION 1 POSITION 2 Optional Plans Available Using T, L, and Standard Ball Consult Factory POSITION 1 POSITION 2 This brochure is general in nature and manufacturer reserves the right to alter materials or to make design improvements.

5 AIR CON II Pneumatic Actuators Tech Bulletin Page 154A-09 C Series Pneumatic Rack & Pinion Rotary Actuators Spring Return & Double Acting Torque Range 50 thru in-lbs Independent Travel Stop Adjustment Range of 5 o for the 90 o Rotation

6 Features and Benefits Tech Bulletin Page 154B -09 Torque Range at 80 Psig Air Pressure: Double Acting: ,500 lbf-in Spring Return: 50-16,500 lbf-in Cycle Life: up to 1 million cycles Extruded Aluminum Body with standard hard anodizing finish and polished internal surfaces Die Cast Aluminum End Caps with powder polyester painted, PTFE or nickel plated. Position Indicator with NAMUR slot for easy accessory mounting High Precision Nickle Alloy Steel Blow-out Proof Pinion for corrosion protection and fully confirms to ISO 5211 and NAMUR. Dual Opposed Rack Pistons with low friction bearings and guides for high performance, long cycle life and fast operations. Easily inverting the pistons for reversing rotation. Linear Torque Output from 0º through 90º stroke. Independent Travel Stop Adjustments of ±5º in both open and closed positions for easily exact valve alignment. High Performance Pre-loaded Springs Cartridges allow for greater safety and longer spring life. Double acting can be easily converted to spring return by adding the cartridges. Different torque requirements can also be safely achieved by changing the quantity of springs. NAMUR Solenoid Mounting Design permitting direct mounting of solenoid valves. Stainless Steel 304 Fasteners as standard High Quality Selected O-rings provides troublefree operation for wide range temperature applications. Precision Replaceable Insert including variable internal geometry configuration for customer requirement available. Optional Corrosion Protection available for body and end caps. 154B

7 Tech Bulletin Page 154C -09 Operations Double Acting A B A B By supplying air to Port A, pressure is applied to the center chamber and forces the dual pistons outward. Linear piston force is transferred via gear racks to the pinion gear, causing the pinion to turn counterclockwise while the air is being exhausted from Port B. By supplying air to Port B, pressure is applied to the outside chamber and drives the dual pistons inward. The action causes the pinion to turn clockwise while the air is being exhausted from Port A. Spring Return A B A B By supplying air to Port A, pressure is applied to the Upon loss of air pressure, the stored energy in the center chamber, forces the dual pistons outward compressed springs forces the pistons inwards and compresses the springs in the outside producing rotary motion with exhaust air exiting at chambers and produce counterclockwise rotary. Port A. This "fail safe" position is held by spring Exhaust air exits at Port B. force until air pressure reapplied to Port A. Installation of Springs for Spring Return Actuator 5 Springs 6 Springs 7 Springs 8 Springs 9 Springs 10 Springs 11 Springs 12 Springs Even spring set is recoended for high cycle application. 154C

8 Materials of Construction Tech Bulletin Page 154D (Optional) No. Part Description Qty. Material No. Description Qty. Material 1 Indicator Cap Screw 1 Plastic / Stainless Steel 15 Spring (Cartridge) 0~12 High Alloy Spring Steel 2 Position Indicator 1 Plastic (ABS) 16 Bearing (Piston) 2 Polyoxymethylene (Delrin) 3 Pinion Snap Ring 1 Stainless Steel 300 Series 17 O-ring (Piston) 2 NBR 4 Thrust Washer 1 Stainless Steel 300 Series 18 Piston 2 Die-Casting Aluminum 5 Thrust Bearing 1 Polyoxymethylene (Delrin) 19 Plug 2 NBR 6 Body 1 Extruded Aluminum Alloy 20 O-ring (Adjust Screw) 2 NBR 7 Piston Guide 2 Polyoxymethylene (Delrin) 21 Stop Nut (Adjust Screw) 2 Stainless Steel 300 Series 8 O-ring (Pinion Top) 1 NBR 22 Adjust Screw 2 Stainless Steel 300 Series 9 Bearing (Pinion Top) 1 Polyoxymethylene (Delrin) 23 Stop Screw 2 Stainless Steel 300 Series 10 Inside Washer 1 Polyoxymethylene (Delrin) 24 Nut (Stop Screw) 2 Stainless Steel 300 Series 11 Cam 1 Alloy Steel * 25 O-ring (End Cap) 2 NBR 12 Pinion (Drive Shaft) 1 S.S. 300 Series / Nickel Plated Alloy * 26 End Cap 2 Die-Casting Aluminum 13 Bearing (Pinion Bottom) 1 Polyoxymethylene (Delrin) 27 End Cap Screw 8 Stainless Steel 300 Series 14 O-ring (Pinion Bottom) 1 NBR 28 Shaft Adapter 1 Sintered Metal * Stainless steel for model DA/SR083 and smaller only. 154D

9 Tech Bulletin Page 154E-09 Dimensions NAMUR PINION DETAIL K V MODEL C-DA40, DA/SR C-DA/SR V M5 x 0.32 NAMUR J ØD M6 E H G F L A C B U T M 4xS /4"-NPT /2"-NPT M5 x M6 x /4" NAMUR 1/2" NAMUR 4 x R MODEL: C-DA/SR-270 M Unit: inch Model A B C D E F G H J K L M R S T U C-DA M5 x 8 M6 x 10 F03/1.417 F05/1.969 C-DA/SR M5 x 8 M6 x 10 F03/1.417 F05/1.969 C-DA/SR M6 x 10 M8 x 13 F05/1.969 F07/2.756 C-DA/SR M6 x 10 M8 x 13 F05/1.969 F07/2.756 C-DA/SR M6 x 10 M8 x 13 F05/1.969 F07/2.756 C-DA/SR M6 x 10 M8 x 13 F05/1.969 F07/2.756 C-DA/SR M8 x 13 M10 x 16 F07/2.756 F10/4.016 C-DA/SR M8 x 13 M10 x 16 F07/2.756 F10/4.016 C-DA/SR M10 x 16 M12 x 20 F10/4.016 F12/4.921 C-DA/SR M10 x 16 M12 x 20 F10/4.016 F12/4.921 C-DA/SR , M16 x 25 F14/5.512 C-DA/SR M16 x 25 F14/5.512 C-DA/SR , M20 x 25 F16/6.496 C-DA/SR M20 x 25 F16/6.496 Consult factory for C-DA32 information. 154E

10 Technical Data Tech Bulletin Page 154F -09 Spring Return Actuators Output Torque (lbf-in) Output Air to Spring Spring Return Air Pressure (PSI) Output Actuator Type Spring 0 o 90 o 0 o 90 o 0 o 90 o 0 o 90 o 0 o 90 o 0 o 90 o 0 o 90 o 90 o 0 o No. Start End Start End Start End Start End Start End Start End Start End Start End C-SR C-SR C-SR C-SR C-SR C-SR F

11 Tech Bulletin Page 154G -09 Technical Data Spring Return Actuators Output Torque (lbf-in) Output Air to Spring Spring Return Air Pressure (PSI) output Actuator Type Spring 0 o 90 o 0 o 90 o 0 o 90 o 0 o 90 o 0 o 90 o 0 o 90 o 0 o 90 o 90 o 0 o No. Start End Start End Start End Start End Start End Start End Start End Start End C-SR C-SR C-SR C-SR C-SR C-SR C-SR G

12 Technical Data Tech Bulletin Page 154H -09 Double Acting Actuators Output Torque (lbf-in) MODEL Air Pressure (Psig) C-DA C-DA C-DA C-DA C-DA C-DA C-DA C-DAI C-DA C-DA C-DAI C-DA C-DA C-DA Weight (lbs) MODEL C-DA C-SR Maximum Air Consumption (cu. inches) Per Stroke Model Action CCW CW Actuator Cycle Speed (sec.) Action Model CCW DA SR CW DA SR H

13 Tech Bulletin Page 154I -09 Specifications Operating Conditions Operating Media: Dry and lubricated air, or non-corrosive gas. The maximum particle diameter must be less than 30 m. Air Supply Pressure: The minimum supply pressure is 35 psig. The maximum supply pressure is 150 psig. Operating Temperature: Standard (NBR O-ring): -4 o F to 175 o F. Low Temperature (Silicone O-ring): -30 o F to 175 o F. High Temperature (Viton O-ring): 5 o F to 300 o F. Stroke Adjustment: Stops allow adjustment range of ±5 o for the rotation at 0 o and 90 o positions Stroke Adjustment 100 Application: Both Indoor and Outdoor. Interface Specification Drive and Flange to ISO 5211 configuration for easy direct mount onto a valve or connection with standardized mounting hardware. The NAMUR Drive Pinion and NAMUR top mounting connection for direct installation of accessories such as Limit Switch and Positioner. Air supply connection is designed in accordance with NAMUR Standard to install solenoid valve. Body and End Finish Electroless Nickel Plating Infused Housing Actuators Provide an effective corrosion resistant Application Different colors powder polyester painted and treatment body and ends available. 154I

14 Actuators Sizing Guide Tech Bulletin Page 154J -09 Double Acting Actuators As shown in the figure, the output torque of double acting actuator is constant in both clockwise and counterclockwise rotation. Actuator can be sized by using steps as follow: Obtain the published maximum valve torque Add recoended safety factor (margin) to the published torque to get the required operating torque. The suggested safety factor for Double Acting Actuator in normal working conditions is at least 20%. Refer to the table of Double Acting Actuator Output Torque above, use the Air Supply Pressure to find the torque that greater than the required operating torque. Check the table Model item to determine the appropriate actuator. Double Acting Torque Curve Start End Torque 0 90 Example: A published highest seating/unseating torque for a 8 high performance butterfly is 2600 lbf-in; the hydrodynamic torque for 2 psi pressure drop is 500 lbf- The maximum valve torque is = 3100 lbf-in The required operating torque equals to x 20% = 3720 lbf-in Known Air Supply Pressure 80 psig, the first actuator torque that exceeds to the required torque is 4177 lbf-in From the table, the selected double acting actuator model is C-DA140. Spring Return Actuators The output torque of spring return actuator is obtained by two operation - Air Stroke and Spring Stroke. Each stroke produces two different values in the operation end position "Start" or "End" shown in the right figures. The four values are used for sizing the actuator. Obtain the published maximum valve torque in work conditions. Add recoended safety factor (margin) to the published torque to get the required operating torque. The suggested safety factor for Spring Return Actuator in normal working conditions is 10%. Refer to the table of Spring Return Actuator Output Torque above, use the Air Supply Pressure to locate the Air End torque greater than the required operating torque. Move the table Spring Return Output column. Check the Spring End torque if it exceeds the required torque. Read left cross the table to locate the Spring Numbers and Actuator Model to determine the appropriate actuator size and spring numbers Start End Spring Return Torque Curve Torque Air Stroke 0 90 Torque Spring Stroke 0 90 Example: Given a maximum published torque for a 2 flanged valve in full differential pressure is 400 lbf-in The required operating torque is x 10% = 440 lbf-in Given Air Supply Pressure is 80 psig, find the Spring Return actuator both Air End torque (487 lbf-in) and Spring End torque (454 lbs-in) values exceeding to the required torque (440 lbf-in) Cross the table to the left, the selected Spring Return actuator model is C-SR End Start 154J

15 Tech Bulletin Page 154K-09 Ordering Information How To Order Series Type Model Spring Qty. Seals Option Color Code Coating C SR - Spring Return DA - Double Acting N - NBR S - Silicone V - Viton FO - Fail Open Operation X - Special (B-) Body Color (E-) End Color T - TFE P - Polyester X - Special Quality Assurance All actuators are manufactured in a registered ISO facility All actuators are 100% inspected and tested in factory Each actuator is marked with a unique serial number for full traceability. We can also provide valve automation accessories, including Limit Switches, Positioners, Solenoid Valves, and Mounting Hardware. Other Series of Actuators A Series Actuator Stainless Steel Body, Pinion, Pistons and Fasteners Model A-DA/SR Torque: up to 6500 lbf-in for DA 3600 lbf-in for SR B Series Actuator Aluminum Body, Ends, Wide Range of Selection Model B-DA32-400, SR Torque: up to lbf-in for DA lbf-in for SR Special Stroke and 3-Position Actuators are also available 154K

16 Tech Bulletin Page 154L-09 AIR CON Automation Accesories Flo-Tite Offers A Complete Line of Ball and Butterfly Valves Flo-Tite, Inc. P.O. Box 1293 Tel: (910) East 21st Street Lumberton, NC Fax: (910) Lumberton, NC Website: flotite@nc.rr.com This brochure is general in nature and manufacturer reserves the right to alter dimensions, materials or to make design improvements

17

18 FLO TITE valves & controls TM DESIGN FEATURES AND STANDARDS Proprietary PC Boards with industrial grade components soldered into place eliminate 90% of the internal wiring found in most actuation products. Tech Bulletin Page 152A-13 Flo-Tite s Promation Series offers a full line of industrial actuators that are designed & constructed to meet the demands of industrial installations & applications. Rugged Board Design Rugged Board Mounted Components NEMA 4X Rated Powder Coated Aluminum Enclosure Anti-Condensation Heater (Standard Equipment) Incoming Connections Clutchless Manual Override Form C Auxiliary and Limit Switches Single connection for motor control Epicyclic Gearing Color-Coded C Cams Flo-Tite ProMation Series offers full proportional control with several control options on all its models Full Featured Proportional Control AutoCalibration Several Control Signal Inputs 4-20mA 2-10vdc 1-5vdc Self-Powered Feedback Loop Generator Joystick Control for Prograing Fault Indicator Temperature Feedback Joystick Control Status Indicator Processor Display On-Board Diagnostics Drive Direction Indicators

19 FLO TITE valves & controls TM Quarter Turn Non-Spring Return Actuators Tech Bulletin Page 152B-13 Product Torque Output Run Time Draw Mounting Information Height Weight Family in lbs Nm Sec 120 vac) ISO pt Female Drive in lbs PZ F03/F PZ F03/F P F03/F P1.A F P1.B F03/F P1.C F03/F P F P F P3.0 1, F P3 1, F P4.0 2, F P4 3, F P5 4, F P6 5, F P7 8,900 1, F P8 13,500 1, F P9 17,500 2, F16 75* P10 22,000 2, F16 75* P11 26,500 3, F16 75* P13 40,500 4, F25 72* Product Ordering Product Family Voltage Level Control Special Designations P P N 4 - Note: Not all combinations are possible. Please consult factory VAC/DC 24VAC/DC 120VAC 230VAC 230V 3 Phase 380V 3 Phase 480V 3 Phase On/Off/Jog Proportional Non-Spring Return Quarter Turn Spring Return Failsafe Electric Actuators - P Product Torque Output Run Time Spring Return Time (Sec) Draw Mounting Dimension Height Weight Family in lbs Nm Sec 24 v 120 /230 v 120 vac) ISO pt Female Drive in lbs PA F PB 1, F PC 1, F PD 2, F With Manual Override PAO F PBO 1, F PCO 1, F PDO 2, F Product Ordering N 4 NEMA 4X Product Spring Voltage Family Direction Level Control PCO - CCW 120 P S 4 CW CCW 12VAC/DC 24VAC/DC VAC/DC 24VAC/DC 120VAC - P On/Off/Jog Proportional S Spring Return 4 NEMA 4X AC DC RO RC MCC XMCC TS 12 or 24VAC 12 or 24VDC Relay Open (2 pos) Relay Close (2 pos) Motor Control Center Used w/ Field Switchgear Torque Switch Note: 24v available in on/off only Note: Not all combinations are possible. Please consult factory.

20 FLO TITE valves & controls Power Backup Units (PBU) TM Local Control Stations (LCS) ProMation LCS s can be remotely located or directly mounted on the actuator providing an array of controls and displays of functions being performed. LCS s are typically used when there is a need to take control of an actuator at or near the actuator s location. The LCS s can be confi gured in a wide range of options from Mode Select and On/Off switches to units indicating proportional signals, valve position, power on, valve open and valve closed. ProMation PBU s are designed for Quarter Turn (P) and Linear (PL) series of actuators. The PBU s provide backup power in critical applications. Upon loss of power, the actuators are driven to a fi eld selectable position, such as open or closed. PBU options include visual indication of the actuator position as well as remote status of incoming power and battery system. Flo-Tite, Inc West 5th St. Lumberton, NC P. O. Box 1293 Lumberton, NC Website: LCS A Tech Bulletin Page 152C-13 Extraordinary Electrical Engineering Applied to Industrial Actuators Exclusive ProMation AutoCalibration Eases Installation ProMation Engineering s proportional controls are the only actuators that offer AutoCalibration that allows set up at the push of a button; making installation, maintenance and re-installation easy and repeatable. Fault Indicator and On-Board Diagnostics Can Reduce Wiring Issues The ProMation proportional control board will indicate when input signals are miswired and will not operate. On-Board diagnostics show status of the actuator, incoming signal, feedback signal as well as a history of operating parameters for additional process analysis. Multiple Input Signals Increase Flexibility ProMation Engineering proportional controls are compatible with most industrial control signals (4-20mA, 1-5vdc or 2-10vdc). BUS network interfacing is also available. Wide Voltage Range for All Industrial Applications ProMation Engineering manufactures actuators to operate under 12VDC/VAC, 24VDC/VAC, 120VAC, 230VAC power, as well as 230V, 380V, 460V & 575V 3 phase power. LCS J/K Full Documentation We offer complete wiring diagrams, fi eld installation manuals and set up documentation for all our products, both in printed and digital form. We regularly host customized educational webinars for our customers. Industrial Applications ProMation Engineering actuators have been installed to operate process controls such as butterfl y valves, ball valves, high performance butterfl y valves, plug valves and dampers, in a broad range of demanding industrial applications. Tel: (910) Fax: (910) flotite@nc.rr.com Due to continuous development & improvement of our product range, we reserve the right to alter the dimensions and techcal data included in this brochure