Pumps Training Systems

Transcription

1 Pumps Training Systems LabVolt Series Datasheet Festo Didactic en 120 V - 60 Hz 07/2018

2 Table of Contents General Description 2 Innovative Design 3 Courseware 3 Typical Pump Applications 4 Included in the Pumps Training Systems 4 Optional Pumps 5 Optional Equipement 6 elearning Formats 7 Spare Parts 7 Topic Coverage 7 Features & Benefits 7 List of Available Training Systems 7 Optional Equipment 8 Optional Manual(s) 9 Available Training Systems 10 Equipment Description 13 Optional Equipment Description 24 General Description The Pumps Training Systems familiarize students with pump operation principles and associated maintenance tasks such as pump installation, lubrication, shaft alignment, inspection, and component replacement. Students also learn how to start up, operate, and troubleshoot industrial pumps in different configurations. Furthermore, during these hands-on activities, students discover the impact of valve restriction, air injection, and Net Positive Suction Head (NPSH) on pump efficiency by using a cavitation valve, a load valve, and two different water reservoirs. The modularity of the systems allows the selection of models required to meet customized training objectives. A wide variety of pumps are also offered as individual options. The pumps that can be added to the Pumps Training Systems correspond to the most common types found in industry. Students are introduced to the use, characteristics, and maintenance of each pump by disassembling the pump, and by measuring operating parameters. 2 Festo Didactic

3 Innovative Design Engineered for ease of use, the pump bench comes with a work surface assembly consisting of perforated work surfaces with drip-tray connected to the reservoir. The bench includes spaces for the storage of the components. Mounting and removing the components is easy and accurate using a system of quick-lock fixations that lock effortlessly into the perforations of the work surface. All components meet industrial safety standards. A transparent cover is supplied with the pedestal centrifugal pump to observe the effect of cavitation and air ingestion in the pump. Courseware The student curriculum consists of fully illustrated student manuals containing job sheets and/or work orders. Job sheets include a description of the objectives, and a detailed list of steps required to attain the objectives. Work orders can be used to evaluate students. They cover the same topics as the job sheets, but without the detailed list of steps. The instructor guides contain the calculation and measurement results as well as the answers to questions. Festo Didactic 3

4 Typical Pump Applications Centrifugal: Transfer, process, cleaninng, irrigation, filtration, and feed pumps. External Gear: High-pressure applications such as hydraulic applications. Flexible Impeller: Fluid transfer, chemical injection, garden work, and spraying. Magnetic-drive Centrifugal: Used for highly corrosive or mild chemicals such as acids, solvents, alkalies, caustics, bleaches, sea water. Metering: Used where two or more liquids must be proportioned or where mixture ratios must be controlled. Multi-stage Vertical: Used for pumping cooling lubricants for machine tools, and condensate transfer. Peristaltic: Force blood through filters to clean it (such as dialysis machines), or through the body during surgery, drug injection. Piston: High pressure cleaning and spraying of water, soap, and détergents. Applications include car washes, farms, home, industrial spraying, and pressure washing. Pneumatic Diaphragm: Fluids with particles, and various liquids, which are highly viscous, volatile, corrosive or toxic. Used in the food industry to pump sliced fruit, sausage, chocolate. Progressive Cavity: Transporting high viscosity fluids in the chemical, food, brewery, paper and pulp industries. Stuffing-Box Centrifugal: Refiners, pulpers, separators, vacuum pump, agitators, condensate pumps, boiler feed and recirculation pumps, mixers, steam vessels boiler, fire pumps. Vane: Carbonated beverage dispensers, espresso coffee machines, lubrication spraying, insecticide spraying, car wash soap dispensing. Included in the Pumps Training Systems 4 Festo Didactic

5 Optional Pumps Festo Didactic 5

6 Optional Equipement 6 Festo Didactic

7 elearning Formats The courseware is also available in three elearning formats for users who prefer computer-based approach: eseries, facilitated by the Mind-Sight elearning System. See Pumps Training System eseries, Model E. SCORM-based, designed to be hosted by a third-party, SCORM 1.2 compliant Management System. See Pumps Training System SCORM, Model F. Stand-alone, available on CD-ROM. This format runs on a web browser and does not require any management system. See Pumps Training System Stand-Alone, Model G. Spare Parts Spare parts are available for the Pumps Training Systems in order to replace, repair, or replenish failed and consumable parts. All available spare parts are included in the List of Optional Equipment of this datasheet. Topic Coverage Pump installation Lubrification Shaft alignment Inspection Component replacement Valve restriction Air injection Pump wiring Fluid mechanics Pump maintenance Laser alignment Vibration analysis Estimated program duration: 96 hours Features & Benefits Sturdy, yet flexible design integrating components that meet industrial safety standards and fit many different training needs Comprehensive curriculum consisting of fully illustrated student manuals containing job sheets and/or work orders 13 different types of industrial pumps (vane, flexible impeller, progressive cavity, peristaltic, pneumatic diaphragm, etc.) Provides safe, hands-on industrial pumps training Wide-range of industrial-grade components Pumps can be dismounted and transparent pump cover allows cavitation observation Configure variable speed drives using local panels or a software Fault-insertion by the instructors Latest three-phase ac drive included to vary the speed of motor-driven pumps Easy electrical connections between the drive and motor can be made using banana jacks or terminal blocks List of Available Training Systems Festo Didactic 7

8 Qty Description Model number 1 Pumps Training System Multiple Pump Training System Add-On Second Drive Option Add-On Optional Equipment Qty Description Model number 1 DC Power Supply 6360-A0 1 1 Air Compressor 6410-B0 1 Pressure Gauge (Digital, High Range) 6553-A0 1 Digital Pressure Gauge (Analog Output) 6553-B0 1 Digital Tachometer Personal Computer Shaft Key 187 x 187 x O-Ring Arbor Press Monitor Shelf Toolbox Soap Stone Marker Soap Stone Holder Rust Inhibitor Solution Antibacterial Solution O-Ring Retaining Ring, int O-Ring Bearing-Shaft Assembly Defective Bearing-Shaft Assembly Stuffing-Box Centrifugal Pump Packing Paddle Wheel Replacement Kit Paddle Wheel Axel Replacement Kit Grease Cartridge Extended Warranty for the Pumps Training System EW 1 Laser Alignment System, Add-On to Pumps Training System B0 1 Upper Tank Assembly External Gear Pump Vane Pump Flexible Impeller Pump Progressive Cavity Pump Peristaltic Pump Pneumatic Diaphragm Pump Metering Pump Add-On Piston Pump Used to supply compressed air to the optional Pneumatic Diaphragm Pump, Model Price can be calculated as follows: for 1 additional year *7% of total net, for 2 additional years *12% of total net and for 3 additional years *15% of total net. For details and options, contact services.didactic@festo.com. 3 Requires compressed air. The optional Air Compressor, Model 6410-B, is available for this purpose. 8 Festo Didactic

9 Qty Description Model number 1 Stuffing-Box Centrifugal Pump Multi-Stage Vertical Centrifugal Pump Magnetic-Drive Centrifugal Pump Paddle Wheel Flowmeter (High Range and Analog Output) B0 1 Paddle Wheel Flowmeter (Low Range) Paddle Wheel Flowmeter (Low Range and Analog Output) B0 1 Advanced Vibration Analysis for Pumps Basic Vibration Analysis for Pumps Mechanical Seal Repair Kit (Pedestal Centrifugal Pump) Diaphragm Pump Repair Kit Metering Pump Repair Kit Flexible Impeller Pump Repair Kit Mechanical Seal Repair Kit (C-Face Centrifugal Pump) Gasket Casing (Stuffing-Box Centrifugal Pump) Multi-Stage Vertical Centrifugal Pump Seal Repair Kit Pumps Training System - eseries E0 1 Lubrication Kit Digital Stroboscope Antiseize Lubricant Optional Manual(s) Qty Description Model number 1 Pumps Training Systems (Manuals on CD-ROM) A0 1 Textbook Pump Handbook (Student Manual) Festo Didactic 9

10 Available Training Systems Pumps Training System The Basic System introduces students with maintenance tasks such as pump installation, shaft alignment, wiring, operation, inspection, maintenance, troubleshooting, and component replacement. It also introduces students to the measurement of the pumping circuit parameters, pump characteristic curves, and how to use a variable speed drive. The system includes a bench, centrifugal pump with base and motor, variable speed drive, instruments, and tools. It also includes a transparent cover that allows observation of cavitation and air ingestion in the pump. List of Equipment Qty Description Model number 1 Pump Bench Pump Storage Pump Universal Base Assembly Emergency Stop Station Pedestal Centrifugal Pump Paddle Wheel Flowmeter (High Range) Alignment Kit (Basic) Pyrometer Clamp-On Ammeter Mechanical Seal Repair Kit (Pedestal Centrifugal Pump) Hoses and Accessories Tool Kit AC Drive Expanding Work Surface (Large) Storage/Work Surface Flow Control Valve Pressure Gauge (Digital, High Range) 6553-A0 10 Festo Didactic

11 List of Manuals Manual Description number Single Pump Systems (Job Sheets - Student) Single Pump Systems (Job Sheets - Instructor) Single Pump Systems (Work Orders - Student) Single Pump Systems (Work Orders - Instructor) Table of Contents of the Manual(s) Single Pump Systems (Job Sheets - Student) ( ) 1 Introduction to the Basic System 2 Variable Speed Drive Operation 3 Pump Installation 4 Basic Pumping Circuit 5 Centrifugal Pump Characteristics 6 Maintenance 7 Troubleshooting Single Pump Systems (Work Orders - Student) ( ) 1 Introduction to the Basic System 2 Variable Speed Drive Operation 3 Pump Installation 4 Basic Pumping Circuit 5 Centrifugal Pump Characteristics 6 Maintenance 7 Troubleshooting System System Requirements AC Power Network Installation Rated Current Intended Location Standard single-phase ac outlet 15 A On the floor (stands on casters) 1834 x 1308 x 946 mm (72.2 x 51.5 x 37.2 in) TBE Multiple Pump Training System Add-On The Multiple Pump System introduces students to series and parallel pump configurations. Students also learn how to replace the mechanical seal of a C-face centrifugal pump. List of Equipment Model Qty Description number 1 C-Face Centrifugal Pump Festo Didactic 11

12 Qty Description Model number 1 Mechanical Seal Repair Kit (C-Face Centrifugal Pump) Hoses and Accessories (for Model ) B0 List of Manuals Manual Description number Multiple Pump Systems (Job Sheets - Student) Multiple Pump Systems (Job Sheets - Instructor) Multiple Pump Systems (Work Orders - Student) Multiple Pump Systems (Work Orders - Instructor) Table of Contents of the Manual(s) Multiple Pump Systems (Job Sheets - Student) ( ) 1 Introduction to the Multiple Pump System 2 Centrifugal Pumps in Series 3 Centrifugal Pumps in Parallel Multiple Pump Systems (Work Orders - Student) ( ) 1 Introduction to the Multiple Pump System 2 Centrifugal Pumps in Series 3 Centrifugal Pumps in Parallel Second Drive Option Add-On The Second Drive Option permits the simultaneous operation of two pumps at different speeds. List of Equipment Qty Description Model number 1 GFCI Auxiliary Power Outlet AC Drive System System Requirements AC Power Network Installation Standard single-phase ac outlet 12 Festo Didactic

13 Rated Current Intended Location 15 A Installed on the Pumps Training System Equipment Description AC Drive The AC Drive is an industrial variable three-phase ac motor drive. It is configurable using the local panel or remotely using optional software. The AC Drive includes a circuit breaker, speed adjustment knob, and fault insertion capability. Input Ratings Voltage Range Current Output Ratings Voltage Current Frequency PWM Frequency V 15 A V 3 phases 4.5 A Hz khz 227 x 227 x 190 mm (8.9 x 8.9 x 7.5 in) 4.2 kg (9.2 lb) Festo Didactic 13

14 Expanding Work Surface (Large) The Expanding Work Surface (Large) consists in a perforated plate that can be mounted on the main Work Surface, Model 6301, to increase the work area. The Expanding Work Surface (Large) is two-thirds the main Work Surface in area. 30 x 590 x 590 mm (1 x 23 x 23 in) 5.9 kg (12.8 lb) Storage/Work Surface The Storage/Work Surface is a perforated metal plate on which the equipment is placed. Two work surfaces can be joined using Spacers, Model x 590 x 590 mm (1 x 23 x 23 in) 5 kg (11 lb) 14 Festo Didactic

15 Flow Control Valve The Flow Control Valve consists of a needle valve and a reverse free-flow check valve connected in parallel. It restricts the flow rate in one direction, while allowing the air to flow freely in the other direction. Minimum Operating Pressure Maximum Operating Pressure 105 kpa (15 psi) 700 kpa (100 psi) 89 x 127 x 76 mm (3.5 x 5.0 x 3.5 in) 0.3 kg (0.7 lb) Pressure Gauge (Digital, High Range) 6553-A0 The Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It features two interconnected pressure ports, and is equipped with a mounting bracket for simple installation on the workstation. The pressure gauge is available in four versions with different operating ranges: psig) 6553-C: Analog Medium Range kpa (0-30 psig) 6553-D: Digital Medium Range kpa (0-30 psig) : Analog Low Range kpa (0-15 psig) 6553-A: Digital High Range kpa (0-100 An additional digital pressure gauge with analog output is also available (Model 6553-B). Maximum Operating Pressure Units 690 kpa (100 psi) psi, Bar, kg/cm², kpa, mpa, fth2o, in.hg, mmhg, cmhg Festo Didactic 15

16 121 x 121 x 78 mm (4.8 x 4.8 x 3.1 in) 0.5 kg (1.2 lb) Pump Bench The Pump Bench consists of a sturdy welded steel frame mounted on four casters with brake. It includes two perforated work surfaces and a drip tray connected to a reservoir. The Pump Bench also includes a suction assembly, relief valve module, reservoir, hose rack, and storage space. The reservoir has a drain connection, two suction lines with foot valves, and one discharge line. Reservoir capacity Relief Valve Pressure Range 75.7 L (20 gal US) kpa (0-250 psi) 1834 x 1308 x 946 mm (72.2 x 51.5 x 37 in) kg (270 lb) Pump Storage The Pump Storage consists of a solid steel plate used to store the optional pumps. The location of each pump is screened on the plate for rapid inventory. 30 x 590 x 590 mm (1 x 23 x 23 in) 9.5 kg (21 lb) 16 Festo Didactic

17 Pump Universal Base Assembly The Pump Universal Base Assembly is used to drive many types of pumps. It consists of a base plate, motor, coupling, coupling protection cover, and accessories. Motor Input Voltage Power Current Speed Coupling Type V - 3 phases 563 W (3/4 hp) A 3450 r/min Flexible sleeve coupling 227 x 489 x 247 mm (8.9 x 19.2 x 9.7 in) 13 kg (28.8 lb) Emergency Stop Station The Emergency Stop Station is used to rapidly interrupt the operation of the devices connected to the outlets when the button is pushed, or when a ground fault is detected by the ground fault circuit interrupter. The Emergency Stop Station is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture. Current 15 A 170 x 70 x 137 mm (6.7 x 2.8 x 5.4 in) 1.4 kg (3 lb) Festo Didactic 17

18 GFCI Auxiliary Power Outlet The GFCI Auxiliary Power Outlet connects to an Emergency Stop Station to increase the number of outlets. The button on the main station controls all outlets. The GFCI Auxiliary Power Outlet is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture. Current 15 A 170 x 70 x 137 mm (6.7 x 2.8 x 5.4 in) 1.4 kg (3 lb) Pedestal Centrifugal Pump The Pedestal Centrifugal Pump is used to study the characteristics of this type of pumps and the maintenance that they require. The transparent cover supplied with the pump allows the observation of cavitation. Type Flow Maximum Pressure Maximum Speed Dynamic 53 L/min (14 gal US/min) at 10 m (30 ft) 16.1 m (53 ft) 3450 r/min 263 x 215 x 166 mm (10.4 x 8.5 x 6.5 in) 18 Festo Didactic

19 4.1 kg (9 lb) C-Face Centrifugal Pump The C-Face Centrifugal Pump is mounted to a motor shaft. This pump is used in conjunction with the Pedestal Centrifugal Pump to study serial and parallel pumping circuits. The courseware includes a student manual and instructor guide. Type Flow Maximum Pressure Motor Input Voltage Power Current Speed Dynamic 53 L/min (14 gal US/min) at 10 m (30 ft) 16.1 m (53 ft) V - 3 phases 563 W (3/4 hp) A 3450 r/min 272 x 247 x 423 mm (10.7 x 9.72 x 16.6 in) 13.6 kg (30 lb) Paddle Wheel Flowmeter (High Range) The Paddle Wheel Flowmeter (High Range) provides direct reading of the flow rate. It has a L/min (2-20 gal US/min) flow range. Flow Range Maximum Pressure Accuracy L/min (2-20 gal US/min) in a 12-mm (1/2-in) pipe 2.0 MPa (300 psi) 2% of full scale 480 x 120 x 174 mm (18.9 x 4.7 x 6.9 in) 1.8 kg (3.9 lb) Festo Didactic 19

20 Alignment Kit (Basic) The Alignment Kit (Basic) contains the tools required to perform shaft alignment. It includes a straightedge, a feeler gauge, and an Align-a-Shaft kit. The Align-a-Shaft kit includes mounting brackets with adjustment knobs and styli. It uses stylus movement to determine where shims are needed for precision alignment. Accessories Included Straightedge, feeler gauge, Align-a-Shaft kit Pyrometer The pyrometer provides instant temperature readings by simply pointing the laser beam to the object whose temperature is to be measured. Temperature Range -20 to 500 C (-4 to 932 F) Resolution 0.1 C (0.2 F) Field of View 12:1 Response Time 0.5 s Accuracy ±2 C (4 F) or ±2% of reading 35 x 151 x 120 mm (1.4 x 5.9 x 4.7 in) 0.2 kg (0.4 lb) 20 Festo Didactic

21 Clamp-On Ammeter The Clamp-On Ammeter can measure alternative voltage and current, resistance, and can perform continuity test. Two probes are provided with the meter. Current Range Accuracy Resolution Voltage Range Accuracy Resolution Resistance Range A 2% at Hz 0.1 A at 200 A V 1.5% at Hz 0.1 V at 200 V Ω Accuracy 1.9% Resolution 0.1 Ω 28 x 71 x 87 mm (1.1 x 2.8 x 3.4 in) 0.3 kg (0.6 lb) Mechanical Seal Repair Kit (Pedestal Centrifugal Pump) The Mechanical Seal Repair Kit (Pedestal Centrifugal Pump) comprises a replacement seal kit for the pedestal centrifugal pump. Additional repair kits can be ordered separately. Festo Didactic 21

22 Mechanical Seal Repair Kit (C-Face Centrifugal Pump) The Mechanical Seal Repair Kit (C-Face Centrifugal Pump) comprises a replacement seal kit for the C-Face Centrifugal Pump. Additional Repair Kits can be ordered separately. Hoses and Accessories The Hoses and Accessories kit includes transparent flexible hoses, rust inhibitor and antibacterial solutions, filler pot, quick connect unions, tubes, tube cutter, strainer, and clamp snapper. Hoses Inside Diameter Material Maximum Pressure 25 mm (1 in) PVC 621 kpa at 22 C (90 psi at 72 F) Length x Quantity 1320 mm (52 in) x 2, 330 mm (13 in) x 1 Accessories Included Rust inhibitor and antibacterial solutions, filler pot, quick connect unions, tube and tube cutter, strainer, antiseize lubricant, and clamp snapper. 22 Festo Didactic

23 Hoses and Accessories (for Model ) B0 The Hoses and Accessories includes transparent flexible hoses, strainer, and Y adaptor. Hoses Inside Diameter 25 mm (1 in) Material PVC Maximum Pressure 621 kpa at 22 C (90 psi at 72 F) Length x Quantity 1320 mm (52 in) x 3 Accessories Included Strainer, Y adaptor Tool Kit The Tool Kit includes file, shims, soapstone marker and holder, hexagonal key set, wrench set, and retaining ring pliers. Accessories Included File, shims, soapstone marker and holder, hexagonal key set, wrench set, retaining ring pliers Festo Didactic 23

24 Optional Equipment Description DC Power Supply (Optional) 6360-A0 The DC Power Supply converts the ac line voltage into a 24 V dc voltage. The power supply is protected against short circuits by an automatic current/ limit circuit. Power Requirements Voltage Current Service Installation Output Voltage Current V ac 4.4 A Standard single-phase ac outlet 24 V dc 5.0 A 120 x 140 x 225 mm (4.7 x 5.5 x 8.9 in) TBE 24 Festo Didactic

25 Air Compressor (Optional) 6410-B0 The Air Compressor is a quiet device well suited for classroom and school laboratories. It is provided with a tank, pressure regulator, pressure gauge, and a hose. The Air Compressor is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture. Power Requirements Current Power Service Installation Tank Capacity Flow Rate Flow Rate (Free Flow) Flow Rate at 621 kpa (90 psi) Maximum Pressure Noise Level 14.4 A kw (1.5 hp) Standard single-phase ac outlet 50 L (13 gal) 180 L/min (6.3 CFM) 127 L/min (4.5 CFM) 8 bar (116 psi) 42 db/a (about as quiet as a refrigerator) 1041 x 330 x 686 mm (41 x 13 x 27 in) 69.9 kg (154 lb) Festo Didactic 25

26 Pressure Gauge (Digital, High Range) (Optional) 6553-A0 The Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It features two interconnected pressure ports, and is equipped with a mounting bracket for simple installation on the workstation. The pressure gauge is available in four versions with different operating ranges: psig) 6553-C: Analog Medium Range kpa (0-30 psig) 6553-D: Digital Medium Range kpa (0-30 psig) : Analog Low Range kpa (0-15 psig) 6553-A: Digital High Range kpa (0-100 An additional digital pressure gauge with analog output is also available (Model 6553-B). Maximum Operating Pressure Units 690 kpa (100 psi) psi, Bar, kg/cm², kpa, mpa, fth2o, in.hg, mmhg, cmhg 121 x 121 x 78 mm (4.8 x 4.8 x 3.1 in) 0.5 kg (1.2 lb) Digital Pressure Gauge (Analog Output) (Optional) 6553-B0 The Digital Pressure Gauge (Analog Output) provides a direct visual reading and an analog output (4-20 ma) of the pressure into one of ten measurement units. Maximum Operating Pressure Units Output Signals 700 kpa (100 psi) psi, Bar, kg/cm², kpa, mpa, fth2o, in.hg, mmhg, cmhg 0-10 V dc, 4-20 ma dc 26 Festo Didactic

27 Supply Voltage 24 V dc 121 x 121 x 78 mm (4.8 x 4.8 x 3.1 in) 0.5 kg (1.2 lb) Digital Tachometer (Optional) The Digital Tachometer indicates motor rotation speed either in a clockwise or counterclockwise direction. The measured speed is automatically indicated on a five-digit display and is updated every second to enable measurement of acceleration and deceleration. Coupling to the shaft of a motor is accomplished through a rubber tip attached to the Digital Tachometer. The optical sensor can also be used with a reflective tape to read motor speed. Designed to fit comfortably in either the right or left hand, the tachometer is constructed to withstand years of rugged use. Direction of Rotation Speed Range Accuracy Resolution (up to r/min) Resolution (1000 r/min and above) Sampling Time Display Memory Hold Time Power Accessories Included CW and CCW r/min (Contact Tacho) / r/min (Photo Tacho) 0.05% + 1 digit 0.1 r/min 1 r/min 1 s (for speeds > 60 r/min) 5 digits 5 minutes after measurement Four 1.5 V AA cells Rubber contact tip, rubber contact ring, instruction manual, storage case, reflective tape, and batteries 80 x 250 x 120 mm (3.1 x 9.8 x 4.7 in) 0.61 kg (1.34 lb) Festo Didactic 27

28 Personal Computer (Optional) The Personal Computer consists of a desktop computer running under Windows 10. A monitor, keyboard, and mouse are included. Power Requirements Current Service Installation 2 A Standard single-phase ac outlet Arbor Press (Optional) The Arbor Press is used to disassemble and assemble the pumps. It is required to perform the exercises in the manuals but it is offered as an option. Capacity Clearance 907 kg (1 ton) 127 mm (5 in) 476 x 165 x 502 mm (18.75 x 6.5 x in) 17.9 kg (39.4 lb) 28 Festo Didactic

29 Monitor Shelf (Optional) The Monitor Shelf provides space to install a monitor. It is mounted on the side of the Pump Bench. Capacity 15 kg (33 lb) 406 x 610 x 590 mm (16 x 24 x 23 in) 6.6 kg (14.6 lb) Toolbox (Optional) The Toolbox contains the accessories and tools. 368 x 660 x 305 mm (14.5 x 26 x 12 in) 24.5 kg (54 lb) Festo Didactic 29

30 Rust Inhibitor Solution (Optional) The Rust Inhibitor Solution contains an industrial-grade solution used to prevent the formation of rust. Rust Inhibitor Solution Quantity 240 ml (8 oz) Antibacterial Solution (Optional) The Antibacterial Solution consists of a solution specially designed for time-released protection in fiber, foam, and baffle waterbeds. Antibacterial Solution Quantity 240 ml (8 oz) Extended Warranty for the Pumps Training System (Optional) EW The Festo Didactic Extended Warranty program offers you the flexibility to add to the standard two-year manufacturer s warranty. The Extended Warranty provides coverage for up to three additional years, for a total of five years of protection on your investment for your pumps training equipment. Extended Warranty terms are the same as the terms for the current two-year manufacturer warranty. Laser Alignment System, Add-On to Pumps Training System (Optional) B0 The Laser Alignment System for Pumps is used to teach students how to perform shaft alignment using the Stuffing-Box Centrifugal Pump, Model The Laser Alignment for Pumps includes a display unit, measuring units, fixtures, shims, measuring tape, instruction, carrying case, and the accessories required. The courseware includes a student manual, instructor guide, and a textbook. Note that the pump is sold separately. A stand-alone version of the Laser Alignment System for Pumps is also available, see Model A. 30 Festo Didactic

31 List of Manuals Manual Description number Laser Alignment (Work Orders - Student) Laser Alignment (Work Orders - Instructor) Table of Contents of the Manual(s) Laser Alignment (Work Orders - Student) ( ) 1 Introduction to the Laser Alignment System 2 Soft Foot 3 Shaft Alignment Laser Alignment Tool Laser Classification Class 2 Accuracy Accessories <2% ±0.01 mm Mounting brackets, chains, shims, measuring tape, carrying case, manuals. 390 x 340 x 94 mm (15.3 x 13.4 x 3.7 in) 4.1 kg (9 lb) Upper Tank Assembly (Optional) The Upper Tank Assembly offers the option to study the impact of the reservoir position on pump efficiency. It is made of a resistant plastic mounted on the side of the Pump Bench. The structure is made of a sturdy welded steel frame. Reservoir Capacity 75.7 L (20 gal US) 1103 x 390 x 861 mm (43.4 x 15.3 x 33.8 in) 34.5 kg (76 lb) Festo Didactic 31

32 External Gear Pump (Optional) The External Gear Pump is used to study the characteristics of this type of pumps and the maintenance that they require. It is supplied with an alignment block to permit a fast alignment. The Paddle Wheel Flowmeter (low range), Model or B, is recommended with this pump. The courseware includes a student manual and instructor guide. List of Manuals Manual Description number External Gear Pump (Work Orders - Student) External Gear Pump (Work Orders - Instructor) Table of Contents of the Manual(s) External Gear Pump (Work Orders - Student) ( ) 1 External Gear Pump Type Flow Maximum Pressure Positive displacement, rotary 13.2 L/min (3.5 gal US/min) at 276 kpa (40 psi), 1725 r/min 690 kpa (100 psi) 80 x 256 x 194 mm (3.1 x 10 x 7.6 in) 3.4 kg (7.4 lb) 32 Festo Didactic

33 Vane Pump (Optional) The Vane Pump is used to study the characteristics of this type of pumps and the maintenance that they require. The Paddle Wheel Flowmeter (low range), Model or B, is recommended with this pump. The courseware includes a student manual and instructor guide. List of Manuals Manual Description number Vane Pump (Work Orders - Student) Vane Pump (Work Orders - Instructor) Table of Contents of the Manual(s) Vane Pump (Work Orders - Student) ( ) 1 Vane Pump Type Flow Maximum Pressure Maximum Speed Positive displacement, rotary 8.7 L/min (2.3 gal US/min) at 690 kpa (100 psi) 1030 kpa (150 psi) 1725 r/min 212 x 254 x 168 mm (8.3 x 10 x 6.6 in) 2.2 kg (4.9 lb) Festo Didactic 33

34 Flexible Impeller Pump (Optional) The Flexible Impeller Pump is used to study the characteristics of this type of pumps and the maintenance that they require. It is supplied with an alignment bracket to permit a fast alignment. The courseware includes a student manual and instructor guide. List of Manuals Manual Description number Flexible Impeller Pump (Work Orders - Student) Flexible Impeller Pump (Work Orders - Instructor) Table of Contents of the Manual(s) Flexible Impeller Pump (Work Orders - Student) ( ) 1 Flexible Impeller Pump - Teel 2 Flexible Impeller Pump - Oberdorfer Type Flow Maximum Pressure Maximum Speed Positive displacement, rotary 9.8 L/min (2.6 gal US/min) at 179 kpa (26 psi) 179 kpa (26 psi) 3450 r/min 235 x 291 x 198 mm (9.25 x 11.4 x 7.8 in) 1.9 kg (4.3 lb) 34 Festo Didactic

35 Progressive Cavity Pump (Optional) The Progressive Cavity Pump is used to study the characteristics of this type of pumps and the maintenance that they require. It is supplied with an alignment block to permit a fast alignment. The Paddle Wheel Flowmeter (low range), Model or B, is recommended with this pump. The courseware includes a student manual and instructor guide. List of Manuals Manual Description number Progressive Cavity Pump (Work Orders - Student) Progressive Cavity Pump (Work Orders - Instructor) Table of Contents of the Manual(s) Progressive Cavity Pump (Work Orders - Student) ( ) 1 Progressive Cavity Pump Type Flow Maximum Pressure Maximum Speed Positive displacement, rotary, screw 11.3 L/min (3 gal US/min) at 276 kpa (40 psi) 276 kpa (40 psi) 1725 r/min 223 x 116 x 297 mm (8.8 x 4.6 x 11.7 in) 2.5 kg (5.4 lb) Festo Didactic 35

36 Peristaltic Pump (Optional) The Peristaltic Pump is used to study the characteristics of this type of pumps and the maintenance that they require. The Paddle Wheel Flowmeter (low range), Model or B, is recommended with this pump. The courseware includes a student manual and instructor guide. List of Manuals Manual Description number Peristaltic Pump (Work Orders - Student) Peristaltic Pump (Work Orders - Instructor) Table of Contents of the Manual(s) Peristaltic Pump (Work Orders - Student) ( ) 1 Peristaltic Pump - Little Giant 2 Peristaltic Pump - Masterflex I/P Type Flow Maximum Pressure Maximum Speed Positive displacement, rotary 17.0 L/min (4.5 gal US/min) at 650 r/min in 5/8 (I.D.) x 7/8 (O.D.) in. tube 138 kpa (20 psi) 650 r/min 178 x 185 x 238 mm (7.0 x 7.3 x 9.4 in) 8.6 kg (19 lb) 36 Festo Didactic

37 Pneumatic Diaphragm Pump (Optional) The Pneumatic Diaphragm Pump is used to study the characteristics of this type of pumps and the maintenance that they require. An air pressure regulator with pressure gauge is attached on the pump. The courseware includes a student manual and instructor guide. This pump requires compressed air from a central air supply or a portable unit such as the optional Air Compressor, Model 6410-B. List of Manuals Manual Description number Pneumatic Diaphragm Pump (Work Orders - Student) Pneumatic Diaphragm Pump (Work Orders - Instructor) Table of Contents of the Manual(s) Pneumatic Diaphragm Pump (Work Orders - Student) ( ) 1 Pneumatic Diaphragm Pump Type Maximum Flow Rate Air Supply Requirement Maximum Air Inlet Pressure Displacement by Cycle Positive displacement, reciprocating 49.2 L/min (13 gal US/min) 71 L/min ( kpa (90 psi) or more 690 kpa (100 psi) 0.15 L/min (0.04 gal US/min) at 690 kpa (100 psi) 357 x 369 x 298 mm (14 x 14.5 x 11.7 in) 5.9 kg (13 lb) Festo Didactic 37

38 Metering Pump Add-On (Optional) The Metering Pump is used to study the characteristics of this type of pumps and the maintenance that they require. The courseware includes a student manual and instructor guide. List of Manuals Manual Description number Metering Pump (Work Orders - Student) Metering Pump (Work Orders - Instructor) Table of Contents of the Manual(s) Metering Pump (Work Orders - Student) ( ) 1 Metering Pump Power Requirements Current Service Installation Type Flow Maximum Pressure 1.0 A Standard single-phase ac outlet Positive displacement, reciprocating 4.73 L/h (30 gal US/day) 552 kpa (80 psi) 235 x 216 x 220 mm (9.3 x 8.5 x 8.9 in) 4.6 kg (10.2 lb) 38 Festo Didactic

39 Piston Pump (Optional) pump. The courseware includes a student manual and instructor guide. The Piston Pump is used to study the characteristics of this type of pumps and the maintenance that they require. It is supplied with a transparent protective cover that allows observation of the piston movement. The Paddle Wheel Flowmeter (low range), Model or B, is recommended with this List of Manuals Manual Description number Piston Pump (Work Orders - Student) Piston Pump (Work Orders - Instructor) Table of Contents of the Manual(s) Piston Pump (Work Orders - Student) ( ) 1 Piston Pump Type Flow Maximum Pressure Maximum Speed Positive displacement, reciprocating 11.3 L/min (3 gal US/min) at 690 kpa (100 psi) 1380 kpa (200 psi) 1725 r/min 195 x 321 x 167 mm (7.7 x 12.6 x 6.6 in) 4.9 kg (10.8 lb) Festo Didactic 39

40 Stuffing-Box Centrifugal Pump (Optional) The Stuffing-Box Centrifugal Pump is used to study the characteristics of this type of pumps and the maintenance that they require. It is supplied with a bench and adjustable motor mounting base for the learning of laser alignment. The courseware includes a student manual and instructor guide. List of Manuals Manual Description number Stuffing-Box Centrifugal Pump (Work Orders - Student) Stuffing-Box Centrifugal Pump (Work Orders - Instructor) Table of Contents of the Manual(s) Stuffing-Box Centrifugal Pump (Work Orders - Student) ( ) 1 Stuffing-Box Centrifugal Pump Pump Type Flow Maximum Pressure Maximum Speed Bench (included) Dynamic 113 L/min (30 gal US/min) at 9.1 m ( r/min 22.9 m (75 ft) 3450 r/min 368 x 737 x 289 mm (14.5 x 29 x 11.4 in) 52.6 kg (116 lb) 944 x 1050 x 590 mm (37.1 x 41.3 x 23.2 in) 54.4 kg (120 lb) 40 Festo Didactic

41 Multi-Stage Vertical Centrifugal Pump (Optional) The Multi-Stage Vertical Centrifugal Pump is used to study the characteristics of this type of pumps and the maintenance that they require. The pump mounts on the Pumps Bench through a hole in the work surface. The courseware includes a student manual and instructor guide. List of Manuals Manual Description number Multi-Stage Vertical Centrifugal Pump (Work Orders - Student) Multi-Stage Vertical Centrifugal Pump (Work Orders - Instructor) Table of Contents of the Manual(s) Multi-Stage Vertical Centrifugal Pump (Work Orders - Student) ( ) 1 Multi-Stage Vertical Centrifugal Pump Type Nominal Flow Flow Range Number of stages 3 Maximum head Dynamic 68.1 L/min (18 gal US/min) L/min ( gal US/min) 76.2 m (250 ft) 620 x 268 x 320 mm (24.4 x 10.6 x 12.6 in) 9.5 kg (21 lb) Festo Didactic 41

42 Magnetic-Drive Centrifugal Pump (Optional) The Magnetic-Drive Centrifugal Pump is used to study the characteristics of this type of pumps and the maintenance that they require. The courseware includes a student manual and instructor guide. List of Manuals Manual Description number Magnetic-Drive Centrifugal Pump (Work Orders - Student) Magnetic-Drive Centrifugal Pump (Work Orders - Instructor) Table of Contents of the Manual(s) Magnetic-Drive Centrifugal Pump (Work Orders - Student) ( ) 1 Magnetic-Drive Centrifugal Pump Type Maximum Flow Maximum Pressure Dynamic L/min (32 gal US/min) 11.3 m (37 ft) 278 x 219 x 173 mm (10.9 x 8.6 x 6.8 in) 1.9 kg (4.2 lb) 42 Festo Didactic

43 Paddle Wheel Flowmeter (High Range and Analog Output) (Optional) B0 The Paddle Wheel Flowmeter (High Range and Analog Output) provides direct reading and an analog output (4-20 ma) of the flow rate. It has a L/min (2-20 gal US/min) flow range. Flow Range Maximum Pressure Accuracy Output Signals L/min (2-20 gal US/min) in a 12-mm (1/2-in) pipe 2.0 MPa (300 psi) 2% of full scale 0-10 V dc, 4-20 ma dc 480 x 120 x 174 mm (18.9 x 4.7 x 6.9 in) 1.8 kg (3.9 lb) Paddle Wheel Flowmeter (Low Range) (Optional) The Paddle Wheel Flowmeter (Low Range) provides direct reading of the flow rate. It has a L/min (0.5-5 gal US/min) flow range. This low-range flowmeter is recommended when using the External Gear Pump (Model ), Vane Pump (Model ), Progressive Cavity Pump (Model ), Peristaltic Pump (Model ), and Piston Pump (Model ). Flow Range Maximum Pressure Accuracy L/min (0.5-5 gal US/min) in a 12 mm (½ in) pipe size 2.0 MPa (300 psi) 2% of full scale 480 x 120 x 174 mm (18.9 x 4.7 x 6.9 in) 1.8 kg (3.9 lb) Festo Didactic 43

44 Paddle Wheel Flowmeter (Low Range and Analog Output) (Optional) B0 The Paddle Wheel Flowmeter (Low Range and Analog Output) provides direct reading and an analog output (4-20 ma) of the flow rate. It has a L/min ( gal US/min) flow range. This low-range flowmeter is recommended when using the External Gear Pump (Model ), Vane Pump (Model ), Progressive Cavity Pump (Model ), Peristaltic Pump (Model ), and Piston Pump (Model ). Flow Range Maximum Pressure Accuracy Output Signals L/min (0.4-4 gal US/min) in a 12 mm (½ in) pipe size 2.0 MPa (300 psi) 2% of full scale 0-10 V dc, 4-20 ma dc 480 x 120 x 174 mm (18.9 x 4.7 x 6.9 in) 1.8 kg (3.9 lb) Advanced Vibration Analysis for Pumps (Optional) The Advanced Vibration Analysis for Pumps system introduces students to vibration analysis. The equipment supplied includes a vibration analyzer, a vibration transducer, a balancing disk that fixes to the shaft of a motor, a defective bearing-shaft assembly, and accessories. The courseware includes a student manual, instructor guide, and a textbook. A personal computer (not supplied) is required. List of Manuals Manual Description number Vibration Analysis (Work Orders - Student) Vibration Analysis (Work Orders - Instructor) Table of Contents of the Manual(s) Vibration Analysis (Work Orders - Student) ( ) 44 Festo Didactic

45 1 Introduction to the Advanced Vibration Analysis for Pumps System 2 Introduction to Vibration 3 Overall Level Measurements 4 FFT Spectrum and Waveform Analyses 5 Machine Diagnosis 6 Vibration Data Analysis and Reporting Portable Vibration Meter Vibration Measurements Functions Vibration Sensor Type Software Balancing Disk and Protective Cover Disk Diameter Cover Dimensions Accessories Included Displacement, velocity, acceleration Overall level measurements, time waveform display, FFT spectrum analysis Accelerometer Data management software 200 mm (7.9 in) 272 x 240 x 78.5 mm (10.7 x 9.4 x 3.1 in) Defective bearing-shaft assembly, vibration sensor mounting block Basic Vibration Analysis for Pumps (Optional) The Basic Vibration Analysis for Pumps model introduces students to vibration metering. The equipment supplied includes a portable vibration meter, a balancing disk that fixes to the shaft of a motor, and accessories. The courseware includes a student manual, instructor guide, and a textbook. A personal computer (not supplied) is required. List of Manuals Manual Description number NCCER Vibration Analysis (Student Manual) Vibration Metering (Work Orders - Student) Vibration Metering (Work Orders - Instructor) Table of Contents of the Manual(s) Vibration Metering (Work Orders - Student) ( ) 1 Introduction to the Basic Vibration Analysis for Pumps System 2 Data Acquisition Vibration Meter Measurements Measurement Ranges Sensor Type Velocity, acceleration Velocity: mm/s ( in/s), acceleration: m/s² (2-656 ft/s²) Accelerometer Festo Didactic 45

46 Accuracy Software Balancing Disk and Cover Disk Diameter Cover Dimensions ±5% of reading Data acquisition software 200 mm (7.9 in) 272 x 240 x 78.5 mm (10.7 x 9.4 x 3.1 in) Mechanical Seal Repair Kit (Pedestal Centrifugal Pump) (Optional) The Mechanical Seal Repair Kit (Pedestal Centrifugal Pump) comprises a replacement seal kit for the pedestal centrifugal pump. Additional repair kits can be ordered separately. Diaphragm Pump Repair Kit (Optional) The Diaphragm Pump Repair Kit includes both a repair kit for the fluid section and a repair kit for the air section of the diaphragm pump. The fluid section repair kit comprises 4 ball checks, 2 diaphragms, and all related seals and O-rings. The air section repair kit comprises all necessary air valve retaining rings, gaskets, seals, and O- rings. Metering Pump Repair Kit (Optional) The Metering Pump Repair Kit consists of a repair for metering pumps. The kit comprises valve cartridges with O-rings, head, diaphragm, secondary O-ring, head screws, and washers. Flexible Impeller Pump Repair Kit (Optional) The Flexible Impeller Pump Repair Kit consists of a nitrile replacement impeller for use in flexible impeller pumps. 46 Festo Didactic

47 Mechanical Seal Repair Kit (C-Face Centrifugal Pump) (Optional) The Mechanical Seal Repair Kit (C-Face Centrifugal Pump) comprises a replacement seal kit for the C-Face Centrifugal Pump. Additional Repair Kits can be ordered separately. Gasket Casing (Stuffing-Box Centrifugal Pump) (Optional) Multi-Stage Vertical Centrifugal Pump Seal Repair Kit (Optional) The Gasket Casing (Stuffing-Box Centrifugal Pump) comprises three 0.38 mm (0.015 in) gasket cases that can be installed in a stuffing-box centrifugal pump. The Multi-Stage Vertical Centrifugal Pump Seal Repair Kit comprises a shaft seal kit for repairing a multi-stage vertical centrifugal pump. Festo Didactic 47

48 Pumps Training System - eseries (Optional) E0 This site-license course bundle is intended to be used in conjunction with the Pumps Training System, Series It contains five courses, each of which has a pretest and posttest. Each course includes the topics covered in the book-based content and their related hands-on exercises. Exercise procedures are presented in enhanced PDF format. Completed exercises may be printed, saved to a specific location, and submitted ( ed) to the instructor. Exercise presentation of technical content is accompanied by voiceover narration to minimize the amount of on-screen reading. It is important to note that if a lab wants to complete Rotary Pumps, Reciprocating Pumps, and Centrifugal Pumps they will need to purchase additional pumps from the Optional Equipment list. The following learning platforms are available: E: Pumps Training System - eseries F: Pumps Training System - SCORM G: Pumps Training System - Stand-Alone Topic Coverage Single Pump Systems Multiple Pump Systems Rotary Pumps Reciprocating Pumps Centrifugal Pumps Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. Lubrication Kit (Optional) The Lubrication Kit includes a grease gun and a grease cartridge. It is required with the External Gear Pump, Model , Flexible Impeller Pump, Model , Pneumatic Diaphragm Pump, Model , Piston Pump, Model , and 48 Festo Didactic

49 Stuffing-Box Centrifugal Pump, Model Grease Gun Type Operating pressure Lube capacity cartridge Grease Description Grade Color Lever 41.4 MPa (6000 psi) 411 g (14.5 oz) Food lube NLGI2 White Digital Stroboscope (Optional) The Digital Stroboscope permits observation of cavitation and air ingestion in the Centrifugal Pump when using the transparent cover. Range flashes per minute (r/min) Resolution 0.1 <1000, 1.0 <9999 Accuracy ±0.05% 152 x 122 x 216 mm (6 x 4.8 x 8.5 in) 0.9 kg (2.0 lb) Festo Didactic 49

50 Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification. Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. Festo Didactic Inc All rights reserved. Festo Didactic SE Rechbergstrasse Denkendorf Germany P. +49(0)711/ F. +49(0)711/ Festo Didactic Inc. 607 Industrial Way West Eatontown, NJ United States P F Festo Didactic Ltée/Ltd 675 rue du Carbone Québec QC G2N 2K7 Canada P F Festo Didactic