LINEAR MOTION SLIDES

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1 LINEAR MOTION SLIDES

2 INTRODUCTION Efficiency in automation can only be attained with simplified processes and systems. To achieve this task, aluminum profile systems and modules suitable for automated applications are available. The simplicity of aluminum profile systems and integrated components ensures functionality and reliability. All the components individually and in sets, are designed and constructed in such a way that they can be assembled without any problem and therefore provide an economical solution. These systems find excellent solutions for a wide range of automation applications, including packaging equipment, pick and place units, guard door slides, plasma cutting, painting, dispensing, welding, cut off machine and many other industrial machines. Standard sizes and configuration are available at short notice, but custom solutions can be designed, engineered and manufactured to meet specific requirements. CONTENTS Description Page LFR Modules 1-11 LM Slide Units 12-1 Cross Roller Guides Frictionless Slides 20-2 M + V Guides 2 Spindle Unit 2 Chamfering Machine 26 Application Examples 27

3 LFR MODULES LINEAR MODULES WITH DRIVE SYSTEMS Linear guidance system is manufactured using Aluminum extrusions, Precision linear shafts, LFR Track Rollers. The aluminum-extruded profile is stabilized and anodized. Aluminum extrusion forms the main support element, and the hardened steel rods inserted in the raceway forms the guiding surface. Guide rods are induction hardened, ground and hard chrome plated. The complete system is strong, lightweight and compact design. The combined features of the two materials and the relevant working technologies enable the system to be used in many applications as carrying structures. The features include track rollers life lubrication and continuous lubricated on shafts through oil, felt at both ends of carriage plate. Linear accuracy can be achieved within 0.100mm and most of the systems have no stroke limitations, maximum stroke up to 0mts in length have been executed so far. These sliding systems can be driven by ball screw, timing belts, rack & pinion, lead screw, pneumatic/hydraulic cylinders, chains, etc. The construction is modular; gantry and bridge construction can be easily achieved for multi axis applications with maximum speed of 2m/s for tooth belt drive and 1 m/s for ball screw. 1

4 APPLICATION EXAMPLES A B C 2

5 LFI SERIES EXAMPLES LFI 20 S Track roller assembly LFI 20 S Ball screw assembly LFI 20 D Track roller assembly LFI 20 D Rack & Pinion with Gear Box Drive

6 LFI SERIES - LFI 10 S LFI 10 S Accessories 2 LFI 10 S Assembly Ø8, 8 1 Ø, 10(TYP) 0 L Max. Length in single element = 2000 mm. 0 6, 16, 18, Ø10 LFI 10 S Ø Ø12 Ø2 Ø Ø10 Ø Ø LFR 201 KDD BEARING BEARING RATING (KG) Dynamic Static C C O LFR 01 KDD BEARING BEARING RATING (KG) Dynamic Static C C O Hex socket 6mm allenkey. 6 DEEP, Ø17 ECCENTRIC PIN

7 LFI SERIES - LFI 20 D HEX-BOLT M Eccentric Pin LFI 20 D Concentric Pin Washer Shaft Ø20 LFI 20 D ASSEMBLY LFR 20 BEARING 128 Ø R Ø 7 200(TYP) 0 1 Longer Rails are supplied in sections with ground butt joints. Available with hard chrome plated shafts. Rails with standard mounting holes and without holes are also available. LFI SERIES - LFI 20 S L Max. Length in single element = 200 mm. LFI 20 S Eccentric Pin HEX-BOLT M16 60 Shaft Ø20 1 LFI 20 BEARING Washer Ø11 27 LFI 20 S ASSEMBLY 0 Ø7 L 10 (TYP) Max. Length in single element = 2000 mm Ø20 Ø 72 Ø 2 2,8 ± Eccentric Pin Ø Ø ±0.1 suit to bearing Hex6 1, 8 ±0.02 Concentric Pin Ø Ø suit to bearing ±0.1 Hex6 Ø102 Ø20 LFI/LFR 20 BEARING BEARING RATING (KG) Dynamic Static C C O

8 LFR-10 EXTERNAL NOS, M6 7 M TAP. STOPPER 87, ,6 60 L 60 L1 L1=END BLOCK+2 LUBRICATION PLATES+TOP PLATE+END BLOCK+STROKE. L1= = Size LFR 10 Forces/torques state Forces/torques dyn Fx(Kg) Fy(Kg) Fz(Kg) Mx (Kgm) My (Kgm) Mz (Kgm) Fx(Kg) Fy(Kg) Fz(Kg) Mx (Kgm) My (Kgm) Mz (Kgm) Speed Lx mm Ly mm 2 E-Modul kg/mm (m/sec)max 6 Area moment of inertia of aluminium profile 6,79x10 6,97 x Mx My fy Fz Mz Fx L F f f=fxl ExIx192 f=deflection (mm) F=load (Kg) L=free length (mm) 2 E=elastic modulus 71 (kg/mm ) I=second moment of area (mm ) 6

9 ACCESSORIES PULLEY SUPPORT & MOUNTING BLOCKS. Ø0,6 20 TEETH (SUIT TO BELT) MODEL AT KEYWAY Ø2-0,1 W x 1. DEEP. 7 Ø Ø Ø7 60 SUIT TO BEARING 12, 21 ±0,1 Ø10 +0, ± ± 0,1 6,6 76,8 90 ASSEMBLY PLATE FOR X AND Y AXIS. COUNT FOR M HALF ROUND NUT FOR MOUNTING BLOCK M 160 Mat :-Aluminium. Thickness:-1 PLATE MOUNTING NUT FOR TOP PLATE M6 7. Chamfer 1 x º

10 LFR-10 INTERNAL L Mx My fy Fz Mz Fx F f f=deflection F=load L=free length E=elastic modulus 71 I=second moment of area f=fxl ExIx192 (mm) (kg) (mm) 2 (kg/mm ) (mm ) NOS, M 7 20 STOPPER 8, L 62 L=END BLOCK+TOP PLATE+STROKE+G.STROKE+END BLOCK L= Size Forces/torques Forces/torques Speed Lx mm Ly mm 2 E-Modul N/mm LFR 10 state Fx(kg) Fy(kg) Fz(kg) Mx (kgm) My (kgm) Mz (kgm) dyn (m/sec)max 6 71 Fx(kg) Fy(kg) - 20 Fz(kg) Mx (kgm) 1 Area moment of inertia of aluminium profile 6,79x10 6,97x10 My (kgm) Mz (kgm)

11 ACCESSORIES Mounting from above Mounting from below 86 A 7 M 19, 19, TEETH (SUIT TO BELT) MODEL AT Ø0,6 6 ±0.0 R7, 10, 6, Detail : A PULLEY. Ø TEETH (SUIT TO BELT) MODEL AT KEYWAY=x1. DEEP. Ø Ø Ø SUIT TO 600 ZZ BEARING. 9

12 LFR-20 PLATE WITH WIPER & RELUBRICATION FELT. LFR20 BALLSCREW NOS, M8 TAP TOP MOUNTING HOLE MOTOR MOUNTING BRACKET BALL SCREW 91 SHEET COVER Ø9 TAP BASE MOUNTING HOLE 0/ /00 (TYP) L PLATE WITH WIPER & LUBRICATION UNIT LFR20 TIMER BELT NOS, M8 TAP TOP MOUNTING HOLE BELT=AT10/ 2 91 SHEET COVER Ø 9 TAP BASE MOUNTING HOLE 7 0/ /00(TYP) 7 L 10

13 ACCESSORIES NUT HOUSING NOS, Mx1 DEEP Ø NOTE=HOUSING FOR 200 /2010 BALLSCREW NUT Ball Screw Support Unit BK Type Ball Screw Support Unit BF Type PULLEY Ø 6 1 TEETH=MODEL AT10 0 TEETH=MODEL AT 0 WIDTH KEYWAY x 1. DEEP. Ø Ø6 SUIT TO BEARING, Ø 10 +0,

14 LM SLIDE UNIT- TYPE KK L F f f=fxl ExIx192 f=deflection F=load L=free length E=elastic modulus 71 I=second moment of area (mm) (kg) (mm) 2 (kg/mm ) (mm ) Fz Mx Mz My fy Fx -nos M BALLSCREW R16-0T-FSI BELLOWS ON BOTH SIDES M GUIDEWAYS HGW 1CA 2 L 1 TOTAL LENGTH=END PLATE + STROKE + TOP PLATE + END PLATE + BELLOWS L = Size Basic static Load Rating Co (kg) Basic Dynamic Load Rating C (kgf) KK SLIDE Fx(kg) Fy(kg) Fz(kg) Mx (kgm) Weight Block (kg) 0.17 My (kgm) Mz (kgm) 10 Rail (kg/m) 1. Speed Lx mm Ly mm 2 E-Modul kg/mm (m/sec)max Area moment of inertia of aluminium profile 6,79x10 6,97x

15 LM SLIDE UNIT - TYPE LMX ALS-00-Y (CLAMPING TYPE) COUPLING NOS M8 X 10 DEEP MS SHEET (COVER) R20-0T-FSI 10 BALL SCREW 119, 1 HGH20 CA /HA 10 L TOTAL LENGTH=1st END PLATE + STROKE + TOP PLATE + 2nd END PLATE + SAFETY L = STROKE C 7 9 DETAIL A SCALE 2:1. DETAIL C SCALE 2:1 A 10.2 M CHAMFER 0. X. T - NUT 7. 1 Basic Basic Linear Dynamic Static Guide load rating load rating Wages C (KN) C O (KN) HGH 20CA HGH 20HA

16 LM SLIDE UNIT - TYPE LMX NOS M8 X 10 DEEP BELT AT 110, HGH 20 CA /HA L1 L Total L = Motor Pulley End + 1st Cover End + Stroke + Top Plate + Pulley End + 2st Cover End +Safety L = Stroke C 7 9 DETAIL A SCALE 2:1. DETAIL C SCALE 2:1 A 10.2 M CHAMFER 0. X. T - NUT 7. 1 Basic Basic Linear Dynamic Static Guide load rating load rating Wages C (KN) C O (KN) HGH 20CA HGH 20HA

17 LM SLIDE UNITS Detail Y2:1 Detail X:1 e a1 b1 e1 b a c c1 LINEAR MOTION SLIDE UNIT End block type B. CLOSED MODEL For applications with centre housing block bolted in place and travelling end blocks. WITHOUT DRIVE UNIT Precision steel shafts can be machined to customer's specification and are available in STRUCTURAL DESIGN any desired length. The slide units are The assembly consists of : delivered assembled. The housing (aluminium alloy extruded) Four ball bushings Before machining the housing block in any Two end blocks (aluminium alloy/cast way, protect the ball bushing to prevent iron) entry of cutting chips. Two Hardened Precision Steel Shafts, g6 tolerance. Ordering example LM Slide, Shaft Dia 20 & Stroke 1200 mm. End block type A For applications with end blocks bolted in Ref:- LMC 20 - Stroke 1200 place and travelling centre housing block. MODEL & SHAFT DIA d A M M2 R E1 E2 E B1 S1 DIMENSIONS S2 M M M M6 D a b c c1 a1 b1 e e1 LOAD CAP (kg) DYN STAT C Co LMC 12 LMC 16 LMC M 6 M * L = As per Customer request. 1

18 CROSS ROLLER GUIDES L t E F E t H w A d2 h d1 M g Roller diameter Model (ball No. diameter) A H W g M d1 d2 h Da Main dimensions R Length L [Number of rollers per roller cage (Z)] Mass (Ref) 1 Way( ) Roller t F E Cage( 2) kg/m g R R M M (1) 2, (2) 62, () 82, () 102, () 122 (6) 12, (7) 162, (8) 182, (9) 202, (10) 222, (11)22 (1) 0(8), (2) 7(12), () 100(16), () 12(20), () 10(2) (6) 17(28), (7) 200(2), (8) 22(6), (9) 20(0), (10) 27(), (11)00(8) (1) 7, (2) 101, () 16, () 16, (1) 80(10), (2) 120(1), () 160(19),.1 () 200(2), () 20(28), (6) 280(2), () 199, (6) 227, (7) 262, (8) 297, (7) 20(7), (8) 60(2), (9) 00(6), (9) 2, (10) 60, (11)88 (10) 0(1), (11)80() R M (1) 8, (2) 129, () 16, () 210, () 26, (6) 282, (7) 27, (8) 6, (9) 08, (10), (11)89. (1) 100(9), (2) 10(1), () 200(18), () 20(2), () 00(27), (6) 0(1), (7) 00(6), (8) 0(0), (9) 00(), (10) 0(9), (11)600() R 9 R M8 M (1) 17, (2)27, () 27, () 11, () 9, (6) 6, (7) 69, (8) 7, (9) 817, (10)887, (11) 971. (1) 168, (2) 28, () 0, () 20, () 92, (6) 6, (7) 6, (8) 726, (9) 816, (10) 888, (11) 978 (1) 200(9), (2)00(1), () 00(18), () 00(2), () 600(27), (6) 700(1), (7) 800(6), (8) 900(0), (9) 1000(), (10)1100(9), (11) 1200(). (1) 200(9), (2) 00(1), () 00(18), () 00(2), () 600(27), (6) 700(1), (7) 800(6), (8) 900(0), (9) 1000(), (10) 1100(9), (11) 1200() Note:- The values in brackets for the dimension A show the dimensions for combination with the Ball cage type B. 1 ( ) This value shows mass per one meter for individual way. 2 ( ) This value shows mass of one roller cage in which ten rollers are incorporated. 16

19 CROSS ROLLER GUIDES Model No. Main dimensions Da c B P e Basic load rating (for one roller) C kg Coz kg Permissible preload amount mm R R R 6 R 9 R Model No. B B B 6 B 9 B 12 Da C B P e Main dimensions Basic load rating (for one ball) C kg Co kg

20 CROSS ROLLER GUIDES Model number WRT - 0 WRT - 7 WRT WRT - 12 WRT - 10 WRT - 17 WRT WRT - 22 WRT - 20 WRT - 27 WRT - 00 WRT - 80 WRT WRT WRT WRT - 20 WRT WRT - 20 WRT - 60 WRT - 00 WRT - 0 WRT Way ( ) kg/m Weight Roller 2 cage ( ) g Boundry dimensions Nominal dimensions Roller cage dimensions A H L (n x F) j Da R Z P (1X2) 7 (2X2) 100 (X2) 12 (X2) 10 (X2) 17 (6x2) 200 (7X2) 22 (8X2) 20 (9X2) 27 (10X 2) 00 (11X2) 80 (1X0) 120 (2X0) 160 (X0) 200 (X0) 20 (X0) 280 (6X0) 20 (7X0) 60 (8X0) 00 (9X0) 0 (10X0) 80 (11X0)

21 CROSS ROLLER GUIDES Mounting dimensions W1 W2 E1 E2 M d1 d2 h D Tolerance t Basic dynamic load rating C ( ) kg Basic static load rating Co ( ) kg Allowable load Fu ( ) kg M M

22 FRICTIONLESS TABLES A 0.1 L L L Base plate h Top plate L = = L B b b2 b b1 b Counter for d d2 n d L2 L1 L2 n1 L FRICTIONLESS TABLES Frictionless tables offer designers additional flexibility in their choice of ready to install components for precision linear motion. The crossed roller slides, when compared to other products of equal size, offer higher load carrying capacity & when operating at high cycle rates or with shock and over hanging load, improved performance. Most importantly, the frictionless tables provide high accuracy and repeatability. Their overall performance is better than ball slides especially in applications where loads must be moved in compact assemblies. Further these slides can be made light weight using aluminium carriage and aluminium base. Model No. A B Stroke S n1 n L L1 L2 L L L NK - NK - 80 NK - 10 NK - 10 NK - 1 NK NK - 20 NK6-110 NK6-160 NK6-210 NK6-260 NK6-10 NK6-60 NK6-10 NK9-210 NK9-10 NK9-10 NK9-10 NK9-610 NK9-710 NK x2 2x2 x2 x2 x2 6x2 7x2 1x0 2x0 x0 x0 x0 6x0 7x0 1x100 2x100 x100 x100 x100 6x100 7x x2 2x2 x2 x2 x2 6x2-1x0 2x0 x0 x0 x0 6x0-1x100 2x100 x100 x100 x100 6x

23 FRICTIONLESS TABLES e e e e1 e1 e b b Fig-1 Fig-2 e 2xe1 2xe1 e e xe1 xe1 e b b Fig- Fig- Layout of the standard mounting holes in the Base plate. b b1 b2 b b d d2 d h e e1 Fig Weight in Kg C in kg Ml in kg MQ in kg M M6 M8 M M M6 1 0 M M

24 H DUST PROOF SLIDE A 1 L 0 A 1 W 1 L 1 PXN 1 1 l 1 F 1 n x M k 1 1 I 2 XN P 2 2 lo I 2 n-m 2 2 F 2 W 2 J L 1 Model No. and Stroke DS00 DS07 DS100 DS12 DS600 DS6100 DS610 DS6200 DS9100 DS910 DS9200 Ds900 Without Ball Screws L 1 A 1 Lo lo Main Dimensions W 1 W 2 H J K

25 DUST PROOF SLIDE Dust Proof linear table consist of precision cross roller guides series R for smooth & precision movement. The top & bottom plates are made of low carbon steel/cast iron. The basic top plate construction & bellows make it extremely safe in adverse/stiff operating conditions. They are field proven & successfully working even in grinding applications. Special features upon request such as Aluminium top & bottom for light weight. S.S. top & bottom for corrosive environment. Fitment of ball screws, pneumatic, hydraulic cylinder with respective drives. Surface finish Options : - blackodising, zinc plating, electroless nickel plating & powder coating etc. l 1 Top Mounting Holes Base Mounting Holes P xn xf n 1 M 1 l 2 PxNxF n 2 M 2 Total Weight KgF 2. 0 x 1 x x 2 x x x x x x 2 x x 2 x x x x 6 x x x x x x x x x M 2 M6 0 M8 0 x 1 x 6 0 x 2 x x x x x x 1 x 9 0 x 2 x x x x 6 x x 1 x x 2 x x x x x M M6 M

26 M + V GUIDES Needle roller guides type N/O Features: High load carrying capacity. The guides are hardened (60-62 Hrc) and can Low co-efficient of friction. be used with needle rollers in steel /plastic Light and compact design. cages. One Set includes: N/O guides are useful for accurate positioning 2 N rails and inspection systems. 2 O rails These work both in horizontal & vertical end pieces application. Plastic/steel cage needle roller bearing elements. Bearing Number Dimensions Da A B L d h M d1 F G E g g1 C N/O 9202 N/O 202 N/O 2 N/O M 8 M 10 M 12 M Note : Longer lengths upon request. 2

27 SPINDLE UNITS The spindles are manufactured with the intention of the requirements / demands of modern technology i.e. speed and accuracy. To meet this need of spindles it is drawing the experience of people who are working in machine tool industry for the last twenty years. The spindles are designed to meet specific requirements like running accuracies, rigidity and temperature. The heart of spindle is shaft which is hardened, to impart strength in bending. The ends are machined to match machines like turning, milling, drilling boring etc. The housing is made of high quality cast iron which helps in reducing vibration and eases heat dissipation. Special care is taken for other parts machining with geometrical accuracy. The housing are cylindrical, flange type mounting, or rectangular base mounting. Spindle Head No. For Milling Nose Taper ISO 0 0/0 D B Lp 60 7 dp 0 0 A 1 Dimensions h H L1 L W r s 17 2 e 11 0/

28 CHAMFERING MACHINE CHAMFERING AND DEBURRING MACHINES Chamfering machines are rugged machines for use in the workshop for long periods under arduous conditions. In contrast to the more traditional machines with aluminium casting, our machines have a solid non vibrating cast body. The cutter head can be adjusted in an axial plane and this means that the cutter can be used over entire cutting width. Quite running and the cutter head adjustment facility ensure an exceptionally long service life and chamfers which are clean and smooth. Wide guide rails in hardened steel make it possible for work piece which have been offered up and guided by hand to be chamfered and deburred very easily by cutter which has previously been set to the exact required depth. Both work piece with a small cross sectional area of 0 x 20 mm or larger cross sectional area can be machined without difficulty. TECHNICAL DATA Chamfering height setting : 0-0 Angle : Axially adjustable cutter head : Dia 70x12 width Motor : 0HZ, 0V 0.77KW, 2800 RPM Hardened guide rails : 10x100x00 Size (l x b x h) : 20 x 20 x 180 (approx) Range of application : Aluminium, steel, cast iron Non ferrous metals, Plastic, wood, etc. 26

29 APPLICATION EXAMPLES D E F 27

30 REQUEST FORM Request for quotation Customer Name Date : Phone : Address Fax : Country : Delivery Point: Quantity : Desired Delivery Date: Type of Slide 1. Horizontal 2. Vertical. Axis (X,Y,Z) Required Specification 1. Slide Name 2. Load. Stroke. Application i) Horizontal ii) Vertical iii) Axis (X,Y,Z). Speed 6. Motor Power 7. R.P.M. 8. Acceleration 9. Gear Box 10. Accuracy 11. V.F.D. Customer special requirements 28

31 LFR 10 Internal Track Roller Assembly X Z Slide

32 OPTIMA ENGINEERING SYSTEMS 26, Kartar Estate, L.B.S. Marg, Behind SBI, Vikhroli (W), Mumbai India Tel: Fax: Vol - II / 0 / 2009

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