Part Number: 1062T005 PARTS MANUAL. Serial Number 2E9US1116HS & up. BXTR6438F/P Trailer Chipper

Transcription

1 Part Number: 6T005 PARTS MANUAL Serial Number E9US11HS09176 & up Trailer Chipper Revision F Jul-018

2 Part Number: 6T005 Foreword EMB Manufacturing has prepared this parts manual to assist customers in ordering quality OEM replacement parts. Regular maintenance, and replacing old, worn or broken parts with the correct OEM parts, is essential in prolonging the life of your EMB product. Please refer to this manual to identify replacement parts. To order parts, contact your Wallenstein dealer or distributor. Have the product model and serial number handy. If your dealer is no longer available, please go to our website: and click on the Dealer Locator to find the nearest dealer. All information contained in this parts manual is current as per the revision date at the bottom of the page. EMB reserves the right to change product specifications at any time without notice. If your product specifications differ from those contained in this manual, contact EMB Manufacturing for information. Reproduction of this parts manual of any kind is prohibited without prior written permission from EMB Manufacturing. WARNING! Refer to the operators manual for safe operation and maintenance. Maintenance should be performed by trained personnel only. Serial Number Location Always provide the model and serial number of your Wallenstein Trailer Wood Chipper when ordering parts or requesting service or other information. The serial number plate is located s shown below. BTR6438F BTR6438P (has Electric Brakes) Manufactured by: EMB MFG INC, 4144 BOOMER LINE, ST CLEMENTS, ON N0BM0 MODEL: ########## VIN/ NLV: ######### TPE OF VEHICLE/TPE DE VEHICLE: TRA / REM GAWR/PNBE (KG): ### DIMENSION- RIM/JANTE : TIRE/ PNEU: ### ### GVWR/PNBV (KG): ### THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS COLD INFL. PRESS/PRESS DE PRESCRIBED UNDER THE CANADIAN MOTOR SAFTE REGULATIONS CONFLA A FROID (PSI/LPC): IN EFFECT ON THE DATE OF MANUFACTURE / CE VEHICLE EST CONFORME A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN ### VERTU DU REGLEMENT SUR LA SECURITE DES VEHICLES AUTOMOBILES DU CANADA EN VIGUEUR A LA DATE DE SA FABRICATION. EMB Manufacturing inc Boomer Line, St. Clements ON, Canada, N0B M0 Revision F Jul-018

3 Part Number: 6T005 Contents Serial Number Location... Tongue Assembly... 4 Main Frame (Top View)... 5 Main Frame... 6 Compartment Covers... 7 Main Covers... 8 Hydraulic Tank Detail... 9 Fuel Tank Detail... Chute...11 Engine and Hydraulic Pump... 1 Fluid Coupler Drive Rotor Assembly Rotor Housing Roller Feed Hopper... Roller Lift Hydraulic Cylinder... Loading Table Upper Roller Left View Upper Roller Arm Assembly Roller Hood Assembly... 0 C00 Fluid Coupler Kit... 1 Z9113 Axle Assembly BTR6438F... Hub Assembly Detail BTR6438F... Z91131 Axle Assembly BTR6438P... 3 Brake Drum Assembly Detail BTR6438P... 3 IntelliFEED Logic Harness #Z BTR6438P Trailer Harness #Z BTR6438F Trailer Harness #6F Hydraulic Plumbing Diagram... 5 Hydraulic Hose List... 5 Decal Layout... 6 Decal Layout Lubrication... 8 Common Bolt Torque Values... 9 Hydraulic Fitting Torque Values Wheel Lug Torque Values Revision F Jul-018 3

4 Part Number: 6T005 Tongue Assembly W50 Tongue 1 8W503 Jack for 8A Z713 Hex Bolt, 3/8NC x 1" 4 4 Z7141 Hex Bolt, 7/NC x 1-1/4" 5 Z715 Hex Bolt, 1/NC x 1" 1 6 Z745 Hex Bolt, 5/8NC x 4-1/" 7 Z731 Hex Lock Nut, 3/8NC 4 8 Z741 Hex Lock Nut, 7/NC 9 Z751 Hex Lock Nut, 1/NC Z71535 Hex Bolt, 1/NC x 3-1/" 1 11 Z761 Hex Lock Nut, 5/8NC 1 Z7314 SAE Washer, 7/" 13 Z91 Hitch Coupler, " Ball x Ladder x 7000lbs 1 14 Z9307 Safety Chain, 1/4" x 3ft with Snap Revision F Jul-018 4

5 Part Number: 6T005 Main Frame (Top View) See Hydraulic Tank Detail See Fuel Tank Detail W48 Sensor Mount 1 1 6F Spiral Wrap, 4" x 4" 1 6L631 Bridge Guard Mount, Fender 3 Z1801- Hood Fastener, Top Bracket 4 Z6818 Rubber Grommet, 3/4" x 3/" 6 5 Z6819 Rubberized Wire Clamp, 1/" 17 6 Z66 Pickup Sensor, IntelliFEED w/ 68" Lead 1 7 Z711 Hex Lock Nut, 1/4NC 17 8 Z71 Hex Lock Nut, 5/NC 4 9 Z7341 Jam Nut, 7/NC 30 Z791 Wing Nut, 1/4NC 31 Z76111 Flange Bolt, 1/4NC x 3/4" 4 ECN Z76131 Flange Bolt, 3/8NC x 1/" 6 33 Z76134 Flange Bolt, 3/8NC x 1" 4 34 Z761 Carriage Bolt, 5/NC x 3/4" 4 35 Z76711 Self-tapping Screw, # x 1/" 4 36 Z78301 Machine Screw, 1/4NC x 3/4" Z930 J-Hook, 1/4" x 7" 38 Z9305 Battery, 550CCA 1 39 Z9307 Hold-Down Strap, 1" x 8-1/" 1 40 Z7956 Rivet Nut, 5/NC x Z7611 Flange Bolt, 5/NC x 3/4" Revision F Jul-018 5

6 Part Number: 6T005 Main Frame BTR6438F - See Z9113 Axle Detail 1 11 BTR6438P - See Z91131 Axle Axle Detail Detail ECR W507 Main Frame 1 Z5119 Socket Plug, MP Z61 STT Lamp, Oval 4 Z613 Grommet, Oval x Open Back 5 Z61 Marker Lamp, Round x Red 6 Z6 Grommet, Round x Open Back 4 7 Z65 Marker Lamp, Round x Amber 8 Z61301 License Lamp, White 1 9 Z6818 Rubber Grommet, 3/4" x 3/" Z7151 Hex Bolt, 1/NC x 1-1/4" 8 11 Z751 Hex Lock Nut, 1/NC 8 1 Z73151 SAE Washer, 1/" 8 13 Z7671 Self-tapping Screw, # x 3/4" 14 Z91317 ST05/75R14 LRC Radial Trail 5on4-1/" 15 Z9113 #9 Full Flex Axle, 00lbs x 54" HF With 5-Bolt Hubs 1 Z91131 #9 Full Flex Axle, 00lbs x 54" HF With Electric Brakes 1 Note: for more information on Dexter axle, hub or brakes, please review the Dexter Complete Service Manual, available for download: Any maintenance or repairs must be performed by a qualified brake and axle technician Revision F Jul-018 6

7 Part Number: 6T005 Compartment Covers W474 Toolbox Lid W475 Base, Toolbox Lid W476 Cap, Fuel 1 5 6W519 Lid, Gas Tank Compartment 1 53 Z11300 Clevis Pin 3/ x 1-3/8 54 Z1300 Cotter Pin 3/3 3/4 55 Z Hood Fastener, Latch Strap 56 Z51383 Elbow 90, MORB x FP Z541 Straight, MJIC x MORB Z56508 Single Spool Valve, OC Tandem PROPSOL x 6GPM L69 Gauge, Ledger Setting 1 60 Z68 Deutsch Mounting Clip 1 61 Z713 Hex Bolt, 3/8NC x 1" 1 6 Z731 Hex Lock Nut, 3/8NC 1 63 Z7914 Acorn Nut, 5/NC 4 64 Z7958 Rivet Nut, 3/8NC x Z76133 Flange Bolt, 3/8NC x 3/4" 1 66 Z76134 Flange Bolt, 3/8NC x 1" 6 67 Z761 Carriage Bolt, 5/NC x 3/4" 4 68 Z731 SAE Washer, 5/" 69 Z7135 Hex Bolt, 5/NC x 3-1/" Revision F Jul-018 7

8 Part Number: 6T005 Main Covers W47 Cowl Lid W473 Base, Cowl 1 70 Z1803 Handle, Padlockable 1 71 Z1804 Cam, 5/ 1 7 Z1805 Tinnerman Nut, 5/ 1 73 Z61304 Indicator Light, mm Green 1 74 Z61305 Indicator Light, mm Red 1 75 Z6111 BTR6438 Logic Harness 1 76 Z6604 Control, IntelliFEED 1 77 Z7771 Machine Nut, 1/4NC 3 78 Z7914 Acorn Nut, 5/NC 79 Z76134 Flange Bolt, 3/8NC x Z761 Carriage Bolt, 5/NC x 3/4 81 Z78301 Machine Screw, 1/4-0NC x 3/4 3 8 Z7831 Machine Screw, #-4NC x 5/ Z783 Machine Screw, #-3NF x 3/ Z96503 Manual Tube 3-1/ Short 1 Revision F Jul-018 8

9 Part Number: 6T005 Hydraulic Tank Detail W511 Hydraulic Tank 1 3 Z5119 Socket Plug MP Z51331 Elbow 90 MP x FP Z551 Suction Strainer, gpm 1 6 Z5501 Tank Mounted Return Filter 1 7 Z55401 Breather Filler Cap 1 8 Z55901 Site Glass 1NPT 1 9 Z717 Hex Bolt, 1/4NC x 3/4 1 Z78303 Machine Screw, #-3NF x 1/ 6 Revision F Jul-018 9

10 Part Number: 6T005 Fuel Tank Detail W53 9G Fuel Tank, Trailer Chippers 1 86 Z51190 Elbow 90, MHB x MP Z5119 Socket Plug, MP Z938 EPA Ratchet Fuel Cap, Unleaded Fuel x Unvented with Tether 1 89 Z931 EPA Remote Vent, HB Z93111 Vent Grommet For Z Z93113 Fuel Gauge, Grommet Mount x 7" 1 9 Z93115 Fuel Gauge Grommet for Z Z93308 EPA Carbon Canister, 0cc 1 94 Z9339 Fuel Check Valve, FP x FP F4 EPA Fuel Line, 1/4" x 0" F5 EPA Fuel Line, 1/4" x 6" F6 EPA Fuel Line, 1/4" x 35" M111 Custom Adapter MP1 x FP S6 Fuel Pickup Tube 1 0 Z77 Hex Bolt, 5/NC x 3/4" 1 Z71 Hex Lock Nut, 5/NC Z76131 Flange Bolt, 3/8NC x 1/" 6 3 Z79405 Hose Clamp, SAE #4 (5/8") 6 ECN Fuel Tank Socket Plug Detail Main Frame Revision F Jul-018

11 Part Number: 6T005 Chute W08 Assembly, Hood Latch W145 Deflector Handle W517 Discharge Deflector W518 Discharge Chute L535 Spacer Ring L536 Hood Capture Ring 136 Z1931 Grip, 1" x 5" Z904 Grease Fitting, 1/8NPT x Z31403 Spring 7mm x 178mm x Z711 Hex Bolt, 1/4NC x Z713 Hex Bolt, 3/8NC x Z711 Hex Lock Nut, 1/4NC 8 14 Z731 Hex Lock Nut, 3/8NC Z7911 Acorn Nut, 3/8NC Z73131 Flat Washer, 3/8 1 Revision F Jul

12 Part Number: 6T005 Engine and Hydraulic Pump Note: for more information on Kohler CH980 Engine, please review the Kohler Owners Manual Note: Seal Kit for #Z53113 gear pump is: SK PL0-S/D W490 Engine Adjustment Plate W491 Pump Mount Z79405 Hose Clamp, SAE #4 (5/8") L539 Fuel Filter Bracket L570 Adapter Plate L571 Pump Guard M41 Stub Shaft, Kohler Front 1 15 Z1415 Roll Pin, 3/" x 3/4" Z14301 Roll Pin, mm x mm 154 Z46417 Spider, L Z4644 Shaft Coupling, L0 x 3/4" Z4647 Shaft Coupling, L0 x 1-3/8" Z4653 Key, 3/" x 3/" x 1-1/" Z4654 Key, 5/" x 5/" x 1" Z47501 Kohler CH980, Electric 1 0 Z47505 Muffler Guard, CH Z47509 Muffler, CH980 w/ Key Side Exhaust 1 Z51188 Straight, MHB x MP Z516 Straight, MP x FP Z51336 Elbow 90, MP x FP Z51375 Straight, MORB x FP Z51383 Elbow 90, MORB x FP Z51781 Straight, MORB x FORB Z53113 Gear Pump, Series 0 x 0.30CIR 1 9 Z6801 Rubber Grommet, 7/" x 1/8" Z7141 Hex Bolt, 7/NC x 1-1/4" 171 Z760 Hex Bolt, 5/8NC x 6" 1 17 Z731 Hex Lock Nut, 3/8NC Z741 Hex Lock Nut, 7/NC 174 Z73131 SAE Washer, 3/8" Z731 SAE Washer, 5/8" Z7411 Set Screw, 5/NC x 3/8" Z76111 Flange Bolt, 1/4NC x 3/4" Z763 Carriage Bolt, 3/8NC x 1-1/4" Z7663 Plow Bolt, 3/8NC x " Z77154 Hex Bolt, M8x1.5 x 50mm Z79401 Hose Clamp, SAE # (1-1/") 1 Revision F Jul-018 1

13 Part Number: 6T005 Fluid Coupler Drive Note: for more information on Z49304 Roto- Fluid Fluid Coupler, please review the Rotofluid Installation and Maintenance Manual. 187 Kohler Engine Seal Kit for #Z49304: BE30NJ58/98OSK SEAL KIT, FLUID COUPLING ROTO- FLUID Caution: Potential for hot oil injury with fluid coupler release L5 Guard, Engine Wire W51 Catch Basin W5 Guard, Belt Z416 Double Belt, B Z4635 Spacer, 1-7/" ID x 1.75" Z46596 Key, 5/" x 3/8" x -1/" Z49304 Fluid Clutch, B x 4.9P x 1-7/" Z Fusible Plug, 180C Z774 Hex Bolt, 5/8NF x 6-1/" Z7958 Rivet Nut, 3/8NC x Z76133 Flange Bolt, 3/8NC x 3/4" Z76134 Flange Bolt, 3/8NC x 1" Z98 Aircraft Cable, 1/8" x 36" 1 Revision F Jul

14 Part Number: 6T005 Rotor Assembly M303 Split Knife, BT6 Rotor L555 RPM Indicator 1 0 6L635 Bearing Spacer Plate 03 6W514 Rotor, 4-split Trailer 1 04 Z508 " Flange Bearing Ductile Housing 05 Z90 Grease Zerk 1/4NF 06 Z4151 SK Bushing, Bore 1 07 Z4170 Double "B" Sheave, 1.75" Pitch 1 08 Z46561 Key, 1/ x 1/ x 1 09 Z7 Hex Bolt, 5/NC x 3 Z7157G8 Hex Bolt, 1/NF x 7/8 Gr Z761G8 Hex Lock Nut, 5/8NC Grade Z74111 Set Screw, 1/4NC 1 13 Z7413 Set Screw, 3/8NF 4 14 Z7664G8 Carriage Bolt, 5/8NC x -1/ Grade 8 8 Revision F Jul

15 Part Number: 6T005 Rotor Housing M04 Knife, B6 Ledger 1 1W04 Twig Breaker L643 Stiffener Bridge W513 Housing, Bottom Rotor W515 Housing, Upper Rotor 1 0 Z6811 Straight Fitting, 1/" Wire 1 1 Z667 Limit Switch, Pizzato FD501 1 Z7151 Hex Bolt, 1/NC x 1-1/4" 8 3 Z7157G8 Hex Bolt, 1/NF x 7/8" G8 3 4 Z751 Hex Lock Nut, 1/NC 8 5 Z7961 Rivet Nut, 1/NC x Z73151 SAE Washer, 1/" 3 7 Z78307 Machine Screw, #NF x 1-1/" 4 8 3L155 Rotation Stop 1 9 Z771 Hex Lock Nut, 3/4NC Revision F Jul

16 Part Number: 6T005 Roller Feed Hopper 8 6W115 Switch Cover 1 9 6W509 Hopper, Roller Feed W5 Bridge Guard 1 31 Z3403 Gas Spring, mm x 8.44 Stroke 3 Z3404 Ball Stud 13mm x 5/ 33 Z6811 Straight Fitting 1/" Wire 1 34 Z667 Limit Switch 1 35 Z715 Hex Bolt, 1/NC x Z7151 Hex Bolt, 1/NC x 1-1/ Z7153 Hex Bolt, 1/NC x 3-1/ Z71 Hex Lock Nut, 5/NC 39 Z751 Hex Lock Nut, 1/NC 5 40 Z7914 Acorn Nut, 5/NC 41 Z7956 Riv-Nut 5/NC x Z761 Flange Bolt, 5/NC x 1/ 43 Z76134 Flange Bolt, 3/8NC x Z767 Carriage Bolt, 5/NC x 1-3/4 45 Z78307 Machine Screw, #-3NF x 1-1/ 4 46 Z79463 Double Hose Clamp 11/" 47 Z9114 Safety Cable x 1" See Feed Handle Control Detail Roller Feed Handle Control 1 15M536 Bolt, Indicator Head 1 15M537 Bushing, Bearing 3 15M54 Metallic Switch Head 4 15S538 U-bolt, Bearing Adapter 5 15W517 Bearing Adapter 1 6 6L607 Detent Bar 1 7 Z3 Ball Bearing 60 RS 1 8 Z3403 Spring 1 x x -1/ 1 9 Z6811 Straight Fitting 1/" Wire Z667 Limit Switch 11 Z71315 Hex Bolt, 3/8NC x 1-1/ 1 1 Z71517 Hex Bolt, 1/NC x 1-3/ Z71 Hex Lock Nut, 5/NC 4 14 Z731 Hex Lock Nut, 3/8NC 1 15 Z741 Hex Lock Nut, 7/NC 1 Z751 Hex Lock Nut, 1/NC 1 17 Z704 Hex Lock Nut, #NF 8 18 Z78311 Machine Screw, #-3NF x 1-3/ #15A501 Limit Switch w/ Metallic Head Ass y Revision F Jul-018

17 Part Number: 6T005 Loading Table W506 Table, Fold-Down L559 Brace, Table Capture 50 15S538 U-bolt, Bearing Adapter L6 Bracket, Handle LH 1 5 6L6H Bracket, Handle RH S1 Chute Handle 1 54 Z1807 Spring Latch Pin 1/ x 1" Stroke 1 55 Z71 Hex Lock Nut, 5/NC 8 56 Z771 Hex Lock Nut, 3/4NC 57 Z7911 Acorn Nut, 3/8NC 8 58 Z750 FHCS, #-3NF x 3/ Z7633 Carriage Bolt, 3/8NC x 3/4 8 Revision F Jul

18 Part Number: 6T005 Upper Roller Left View W511 Roller, Lower Feed 1 61 Z41 P08 Pillow Block 1-1/ 6 Z90 Grease Zerk 1/4NF 63 Z906 Bulkhead, FP x FP 040 7/NC 64 Z9304 1/4 Hose MP x MP 00 x 9OA 65 Z9307 Elbow 90 MP x FP Z46594 Blind Chipper Key 1/4 x 1-1/ Z51384 #ORB x 1/FNPT 90 Elbow 68 Z54 M&S Hydraulic Motor Z7150 Hex Bolt, 1/NC x 70 Z70 Hex Bolt, 5/8NC x 4 71 Z751 Hex Lock Nut, 1/NC 7 Z761 Hex Lock Nut, 5/8NC 4 73 Z7341 Jam Nut, 7/-14NC Revision F Jul

19 Part Number: 6T005 Upper Roller Arm Assembly W508 Roller Arm, RH W513 Roller, Upper Feed W50 Bridge W5 Arm, Upper Roller LH 1 78 Z931 1/4" Grease Whip, MP0 x MP0 x 13" 1 79 Z504 4-Bolt Bearing 1-1/" Bore 80 Z901 Grease Fitting, 1/8NPT 1 81 Z90 Grease Zerk 1/4NF 3 8 Z906 Bulkhead, FP x FP 040 7/NC 1 83 Z9311 Straight, MP x FP Z31501 Spring x 7 Heavy 85 Z46594 Blind Chipper Key 1/4 x 1-1/ Z51386 Elbow 45 MORB x FP Z54 M&S Hydraulic Motor Z71517 Hex Bolt, 1/NC x 1-3/4 89 Z751 Hex Lock Nut, 1/NC 90 Z7341 Jam Nut, 7/-14NC 1 91 Z7411 Set Screw, 5/NC 4 9 Z7655 Carriage Bolt, 1/NC x 8 Revision F Jul

20 Part Number: 6T005 Roller Hood Assembly L618 Capture Washer 94 15W507 Top Roller Hood W5 Hood Pivot Arm W5H Hood Arm 1 97 Z3404 Ball Stud 13mm x 5/ 98 Z7151 Hex Bolt, 1/NC x 1-1/4 99 Z71560 Hex Bolt, 1/NC x Z71 Hex Lock Nut, 5/NC Z751 Hex Lock Nut, 1/NC 6 30 Z7914 Acorn Nut, 5/NC 303 Z73151 Flat Washer, 1/ 304 Z7651 Carriage Bolt, 1/NC x 1-1/ Z765 Eye Bolt 5/NC x Revision F Jul-018 0

21 Part Number: 6T005 C00 Fluid Coupler Kit W5 Guard, Belt 1 61L143 Fluid Coupler Capture Washer 1 3 Z416 Double Belt, B Z4635 Spacer, 1-7/" ID x 1.75" 1 5 Z46596 Key, 5/" x 3/8" x -1/" 1 6 Z49303 Fluid Clutch, B x 4.9P x 1-7/" 1 7 Z Fusible Plug, 198C 1 8 Z Taper Bushing, 1-7/" x " 1 9 Z774 Hex Bolt 5/8NF x 1-3/4 1 Z7958 Rivet Nut, 3/8NC x Z76133 Flange Bolt, 3/8NC x 3/4" 1 Revision F Jul-018 1

22 Part Number: 6T005 Z9113 Axle Assembly BTR6438F 1 See Hub Assembly Detail ECR Z #9 Full Flex Axle, 00lbs x 54" HF Axle Only 1 Z94 Idler Hub Assy, 10lbs x 5on4-1/" Hub Assembly Detail BTR6438F ECR Z301 Roller Bearing, L44643 L446 Z8301 Double Lip Seal, 1-1/4" 1 3 Z7931 Lug Nut, 1/NF 5 4 Z93 Hub, 10lbs x 5on4-1/" 1 5 Z91801 Dust Cap, 1.98 Bore 1 6 Z904 Elbow 45 Grease Fitting, MP0 1 6 Revision F Jul-018

23 Part Number: 6T005 Z91131 Axle Assembly BTR6438P See Brake Drum Detail 4 1 Z #9 Full Flex Axle, 00lbs x 54" HF Axle Only 1 Z91703 Electric Brake, 7" x 1-1/4" x 00lbs LH 1 3 Z9174 Electric Brake, 7" x 1-1/4" x 00lbs RH 1 4 Z9173 Brake Drum, 7" x 10lbs 5on4-1/" Complete Assembly 5 Z74 Hex Lock Nut, 7/NF 8 Brake Drum Assembly Detail BTR6438P ECR ECR Z30 Roller Bearing, L44649 L446 Z8301 Double Lip Seal, 1-1/4" 1 3 Z7931 Lug Nut, 1/NF 5 4 Z91801 Dust Cap, 1.98 Bore 1 5 Z917 Brake Drum, 7" x 10lbs 5on4-1/" Drum Only 1 Revision F Jul-018 3

24 M 1 M M F Part Number: 6T005 IntelliFEED Logic Harness #Z BTR6438 WIRE HARNESS INSTALLATION INSTRUCTIONS Note: Speed sensor for Intellifeed please order: #Z66 Intel Pickup Sensor w/68 Lead STARTER SPADE WHITE NOTE: SUPPL BATTER CABLES LOOSE AND SEPARATE. AU POWER BLU STARTER CIRCUIT WHT NOTE: HARNESS IS BRAIDED Ø 5/ RING POS BAT LUG RED BOOT 6U POST 6 RED POST ON ENGINE 6 BLK 6 Ø 5/ RING NEG BAT LUG BLK BOOT 6U POST BLK 9 EL QDM Ø 5/ RING QDM QDM 8 ENGINE BLU/WHT QDF STRIP 0.6" LEAVE SLUG ON GRN BLU 1 18 BLU/WHT 4 GRN/WHT 30 GRN ROLLER HOOD SWITCH BLU/WHT 4 STRIP 0.6" LEAVE SLUG ON 5 BLU 3 GRN/WHT Initial Settings: 1375 RPM - 60% 985 RPM - 35% 6 RED 5 BLK 4 GRN 8 EL 9 ORG EL ORG BLU CONTROL BO 6P EL () REVERSE SOLENOID S STRIP 0.6" LEAVE SLUG ON 8 ORG () RED/WHT V 1AMP BLK 8 19 BLU 0 BLU/WHT 6 FWD SOLENOID S INDICATOR LIGHTS BLU 400V 1AMP 4 BLU GRN () EL (3) 7 GRN BLK BLK BLK GRN/WHT GRN/WHT GRN/WHT BLU BLU/WHT BLU ROTOR HOOD SWITCH RED EL RED 1 3 GRN GRN WHT FWD FEED SWITCH REVERSE FEED SWITCH STRIP 0.6" LEAVE SLUG ON BLU 3 1 RED 15 WHT 0 BLU/WHT 13 EL 15 WHT 19 RED/WHT 31 GRN/WHT DO NOT SCALE DRAWING UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES Approved MATERIAL: FINISH: PART NO. REV Material <not specified> QUANTIT: ONE PROJECT: REQ'D PER SCALE: 1:3 SHEET 1 OF 1 Z6111 A1 TITLE: BTR6438 Logic Harness REV DATE: 15/01/013 AUTHOR: B EMB MFG, INC BOOMER LINE ST. CLEMENTS, ON PH: (519) FA: (519) BTR6438P Trailer Harness #Z61 7-PIN RV CONNECTOR BTR6438F Trailer Harness #6F1 4-PIN CONNECTOR WITH DUST CAP GR L BR WH Revision F Jul-018 4

25 Part Number: 6T005 Hydraulic Plumbing Diagram Fitting Identification Connection Type NPT National Pipe Thread JIC Tube Flare ORB O Ring Boss HB Hose Barb NPT 1 Connection Type Connection Size ORB FP 08 Z530 9"(3cm) Z54 Top Roller ORB FP 08 JIC 06 FPT 08 MPT 1 Z5501 Filter NPT 08 FP 08 Z54 Bottom Roller ORB ORB NPT 08 NPT 08 Z539 48"(1cm) Z543 3"(81cm) JIC 06 ORB 06 ORB 06 B T A P Z56508 ORB 08 ORB 08 FP 08 FP 08 Z54 66"(8cm) Z54 84"(13cm) NPT HB HB FP 1 ORB 08 ORB ORB 08 Hydraulic Tank NPT 1 ORB Z53113 Hydraulic Pump FP 08 Z "(170cm) Hydraulic Hose List PART NUMBER DESCRIPTION QT Z9304 1/4 Hose, MP x MP00 x 9OA Z530 1/ Hose, MP08 x MP08 x 1" 1 Z539 3/8 Hose, MP08 x MP08 x 48" 1 Z54 3/8 Hose, 90FJIC06 x MP08 x 84" 1 Z543 3/8 Hose, 90FJIC06 x MP08 x 3" 1 Z541 3/8 Hose, MP08 x MP08 x 4" 1 6F3 1/ Hose, MP08 x 90FJIC08 x 6" 1 Z54 1" Tank Truck Hose x 64" 1 Revision F Jul-018 5

26 Part Number: 6T005 Decal Layout Z94 Z948 Z94117H Z94117H Z94145! 0 Z9415 Z947 R Z mm Z9437 Z94 Revision F Jul-018 Z9407 If parts are replaced that have safety signs on them, new signs must be applied. Safety signs must always be replaced if they become damaged, are removed, or become illegible. Safety signs are included in the product decal kit available from your authorized dealer. Decals are not available separately. 6

27 Part Number: 6T005 Decal Layout Z94117H Feed table bottom view Z94117H 1.15 in Z9407 Z94144 L Z9403 If parts are replaced that have safety signs on them, new signs must be applied. Safety signs must always be replaced if they become damaged, are removed, or become illegible. Safety signs are included in the product decal kit available from your authorized dealer. Decals are not available separately. Revision F Jul-018 Z mm Z Z94 Z9407 Z94

28 Part Number: 6T005 Decal Layout Lubrication Grease Label Grease Label Grease Label Grease Label Grease Label Grease Label Grease Label Grease Label Grease Label Grease Label Grease Label If parts are replaced that have safety signs on them, new signs must be applied. Safety signs must always be replaced if they become damaged, are removed, or become illegible. Safety signs are included in the product decal kit available from your authorized dealer. Decals are not available separately. Revision F Jul-018 8

29 Part Number: 6T005 Common Bolt Torque Values Checking Bolt Torque The tables shown give correct torque values for various bolts and capscrews. Tighten all bolts to the torque values specified in the table, unless indicated otherwise. Check tightness of bolts periodically. IMPORTANT! If replacing hardware, use fasteners of the same grade. IMPORTANT! Torque figures indicated in the table are for non-greased or non-oiled threads. Do not grease or oil threads unless indicated otherwise. When using a thread locker, increase torque values by 5%. NOTE: Bolt grades are identified by their head markings. Bolt Diameter Imperial Bolt Torque Specifications Torque Value SAE Gr. SAE Gr. 5 SAE Gr. 8 lbf ft N m lbf ft N m lbf ft N m 1/4" /" /8" /" /" /" /8" /4" /8" " Bolt Diameter Metric Bolt Torque Specifications Torque Value Gr. 8.8 Gr..9 lbf ft N m lbf ft N m M M M M M M M M M30 1, ,550 0 M36 1, , Revision F Jul-018 9

30 Part Number: 6T005 Hydraulic Fitting Torque Values Tightening Flare Type Tube Fittings 1. Check flare and flare seat for defects that might cause leakage.. Align tube with fitting before tightening. 3. Hand-tighten swivel nut until snug. 4. To prevent twisting the tube, use two wrenches. Place one wrench on the connector body and tighten the swivel nut with the second. Torque to values shown. If a torque wrench is not available, use the FFFT (Flats From Finger Tight) method. Tube Size OD Hex Size Across Flats Hydraulic Fitting Torque Torque value Flats From Finger Tight Inches Inches lbf ft N m Flats Turns 3/ 7/ 6 8 1/6 1/4 9/ /6 5/ 5/ /6 3/8 11/ /4 1/6 1/ 7/ /6 5/ /6 3/4 1-1/ / / /8 Values shown are for non-lubricated connections. Wheel Lug Torque Values It is extremely important safety procedure to apply and maintain proper wheel mounting torque on your trailer axle. Torque wrenches are the best method to assure the proper amount of torque is being applied to a fastener. Wheel lugs should be torqued before first road use and after each wheel removal. Check and re torque after the first miles ( Km), 5 miles (40 Km), and again at 50 miles (80 Km). Check periodically thereafter. NOTE: Wheel lugs must be applied and maintained at the proper torque levels to prevent loose wheels, broken studs, and possible dangerous separation of wheels from your axle. Start all lugs by hand to prevent cross threading. Tighten lugs in sequence, per wheel lug torque sequence chart. The tightening of the fasteners should be done in stages. Following the recommended sequence, tighten fasteners per wheel torque requirements chart. Wheel Size 8" 1" 13" 14" 15" " Wheel Lug Nut Torque Units 1st Stage nd Stage 3rd Stage lbf ft N m lbf ft N m lbf ft N m lbf ft N m lbf ft N m lbf ft N m Wheel Lug Torque Pattern Bolt 5-Bolt 6-Bolt 8-Bolt Revision F Jul