Automatic capacitor banks

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1 NEW ZEALAND Unit 6/22 Moselle Ave, Henderson, Auckland, New Zealand PO Box , Henderson, Auckland, New Zealand Phone: info@LPINZ.co.nz Web: Automatic capacitor banks

2 Automatic capacitors banks ACF CS Capacitor with contactor and fuses R3-4 OPTIM 1 Regulated capacitors R3-6 OPTIM Automatic capacitor banks R3-8 R3-2

3 Automatic capacitor banks CIRCUTOR's range of capacitor banks for contactor switching operations cover power levels 7.5 kvar to 1120 kvar (in the case of greater power levels, please ask). Initial data: Data that must be taken into account when selecting a capacitor bank: Total power factor consumption of the installation and cos φ objective. Voltage: the voltage of the unit must always be equal to or higher than the network voltage. Harmonic distortion levels Simultaneity of loads. Regulation of the capacitor bank: we recommend an approximate power of 10% of the total power of the unit in the first step. Technical instruction ITC-BT-43 of the REBT, section 2.7 (Power factor correction) must be taken into account when selecting a capacitor bank: The installations that supply energy to receivers with a power factor under 1 can be compensated. However, the energy absorbed by the network can not be capacitive. The Power factor correction process can be carried out as follows: For each receiver or group of receivers operating at the same time and which are connected with a single switch. In this case the switch must cut off the power supply of the receiver or group of receivers and capacitor at the same time. For the whole installation. In this case, the compensation installation must be designed to make sure that the variation of the power factor does not automatically exceed ± 10% of the mean values obtained during a long period of operation. As a consequence, the installation can be compensated automatically at the header or individually. Automatic compensation at the header When selecting an automatic capacitor bank, it is important to distinguish between the number of electrical steps and the number of physical steps. The number of physical steps is described by the number of contactor + capacitor groups. In turn, electrical steps are defined by the different electrical R.3 combinations of the unit. The number of electrical steps is the result of dividing the total power of the unit by the power of the lowest step. Here is an example. Example: 440 kvar Capacitor bank Composition: (40 + 5x80) This capacitor bank has 6 physical steps: One 40 kvar step and five 80 kvar steps, and 11 electrical steps: 11 x 40 kvar. From the point of view of efficiency, it is very important that the capacitor bank has enough electrical steps that can adapt to the demands of cos φ. A good balance between the physical and electrical regulation will allow us to fine tune the system at the lowest price. R3-3

4 ACF CS Capacitor with contactor and fuses Description Features The fixed capacitors of the ACF series are single-step units that have been designed for Power factor correction procedures under constant load. Application Its application is mainly focused on the compensation of motors, transformers and installations under constant load, providing a signal that connects to the capacitor with a contactor switching operation. Features Operating voltage Support voltage (400 V) 230, 400 V (for other voltages, please ask) 440 V Capacity tolerance ± 10% CS capacitor Contactors with pre-insertion block Unit composed of and quick discharge resistor Header protection with high rupture power (HRP) Insulation level Discharge resistance Overload Overvoltage Contactor operating voltage Ambient conditions Class D temperature Humidity Altitude Construction features Daily mean Annual mean Maximum Minimum 3 / 15 kv 75 V / 3 minutes 1.3 times the rated current permanently 10% 8 over 24 hours 15% up to 15 minutes over 24 hours 20% up to 5 minutes over 24 hours 30% up to 1 minutes over 24 hours 230 V 45 ºC 35 ºC 50 ºC -25 ºC 80% RH 2,000 m Degree of protection IP 21 Colour RAL 7035 Grey RAL 3005 Maroon Assembly conditions Type of assembly Vertical Ventilation Natural Standards CEI , CEI 70/7, UNE 20827, UNE 20010, BS 1650, VDE 560 R3-4

5 ACF CS Capacitor with contactor and fuses Dimensions A (mm) ACF ACF R eferences 230 V kvar Cut off power (A) Fuses Cable section (mm 2 ) Weight (kg) Dimensions (mm) width x height x depth ka x 868 x 140 ACF R3S ka x 1093 x 140 ACF R3S ka x 1093 x 140 ACF R3S ka x 1093 x 140 ACF R3S V kvar Cut off Cable section Dimensions (mm) (A) Fuses Weight (kg) power (mm 2 ) width x height x depth Type Code 12, ka x 868 x 140 ACF R3S ,5 120 ka x 868 x 140 ACF R3S ka x 868 x 140 ACF R3S ka x 868 x 140 ACF R3S ka x 868 x 140 ACF R3S461 37, ka x 868 x 140 ACF R3S ka x 868 x 140 ACF R3S ka x 1093 x 140 ACF R3S4A ka x 1093 x 140 ACF R3S4B ka x 1093 x 140 ACF R3S4D1 Type Code R3-5

6 OPTIM 1 Regulated capacitors Description Features The regulated capacitors of the OPTIM 1 / OPTIM 1A series are power factor compensation units operated by a computer one reactive relay. Application Their simple installation, high-technology and robustness make OPTIM 1 and OPTIM 1A regulated capacitors an ideal compact unit for compensating reactive energy in low power installations or loads where the load levels are not subject to major fluctuations such as: Small businesses Restaurants Lifts Irrigation pumps etc. Electrical features Operating voltage 400 V (other voltages: please ask) Support voltage 440 V Frequency 50 Hz (other voltages: please ask) Capacity tolerance -5%...+10% Insulation level 3 kv at 50 Hz Impulse test 15 kv, ray type wave 1.2/50 µs Current transformer input 250 ma Contactor operating voltage 230 V CLZ capacitors Unit composed of Appropriate contactors for capacitive currents Circuit breaker protection Computer One reactive relay Residual discharge voltage 75 V / 3 minutes Total losses < 0.5 W / kvar 10% 8 over 24 hours Overvoltage 15% up to 15 minutes over 24 hours 20% up to 5 minutes over 24 hours 30% up to 1 minute over 24 hours Environmental conditions Class Temperature Humidity Altitude Daily mean Annual mean Maximum Minimum D according to IEC ºC 35 ºC 55 ºC -25 ºC 80% non-condensing < 1000 m above sea level. Mechanical features Enclosure material Thermoplastic Protection Degree IP 21 Colour RAL 7035 Grey Assembly conditions Type of assembly Wall-mounted Position Vertical Ventilation Natural or forced, in accordance with options Standards IEC , UNE , IEC 61921, IEC 60439, IEC R3-6

7 OPTIM 1 Regulated capacitors Dimensions OPTIM 1 OPTIM 1A ENTRADA CABLES CABLE INPUT ENTRADA CABLES CABLE INPUT References kvar Cable crosssection (mm 2 ) width x height x depth Dimensions (mm) Switch Weight (kg) 440 V 400 V Type Code Included x 500 x 140 OPTIM R3Q631EN 5 4 Included x 500 x 140 OPTIM R3Q641EN Included x 500 x 140 OPTIM R3Q651EN 10 8 Included x 500 x 140 OPTIM R3Q671EN Included x 500 x 140 OPTIM R3Q681EN Included x 500 x 140 OPTIM R3Q691EN Included x 500 x 140 OPTIM 1A R3Q6E1EN Included x 500 x 140 OPTIM 1A R3Q6F1EN Included x 500 x 140 OPTIM 1A R3Q6D1EN R3-7

8 OPTIM Automatic capacitor banks Description The OPTIM series automatic capacitor banks have been designed for the automatic compensation of reactive energy in networks with fluctuating loads and power variations during seconds, by switching operations carried out by contactors. Application Their simple installation, high-technology and robustness make the OPTIM series the ideal unit for compensating reactive energy in installations with fluctuating load levels. Features Electrical features Operating voltage Support voltage Frequency 400 V (please ask about other voltages) 440 V Capacity tolerance -5%, +10% 50 Hz (please ask about other frequencies) Impulse test 15 kv, ray type wave 1.2 / 50µs Current transformer input Contactor operating voltage Unit composed of 250 ma in OPTIM 2 model 5 A in OPTIM 3, OPTIM 3A, OPTIM 4, OPTIM 6, OPTIM 8, OPTIM SC8, OPTIM SC12 and OPTIM SC16 models CAPACITORS: 230 V CLZ type capacitor in OPTIM 2, OPTIM 6, OPTIM 12 and OPTIM 8 models CEUB type capacitor in OPTIM 3, OPTIM 3A and OPTIM 4 models CSB type capacitor in OPTIM SC8, OPTIM SC12 and OPTIM SC16 models Appropriate contactors for capacitive currents Protection: Circuit breaker protection incorporated in OPTIM 2, OPTIM 3 and OPTIM 3A models Fuses with high cut off power (APR): NH- 00 type in OPTIM 4, OPTIM 6, OPTIM 12, OPTIM 8, OPTIM SC8, OPTIM SC12 and OPTIM SC16 models POWER factor regulator: Computer TWO, with 2 relay outputs, in OPTIM 2 model Computer MAX with digital indication and 6 or 12 relay outputs in accordance with type, in OPTIM 3, OPTIM 4, OPTIM 6, OPTIM 8, OPTIM SC8, OPTIM SC12 and OPTIM SC16 models Manual capacitor bank header switch Bank header circuit breaker Bank header circuit breaker + earth leakage protection Forced ventilation unit + thermostat Polycarbonate sheet to protect Add-ons (optional) against direct contacts 400/230 V autotransformer Computer SMART regulator with built-in power analyzer and single-phase measuring Computer PLUS regulator with built-in power analyzer and three-phase measuring Residual discharge voltage 75 V / 3 minutes Capacitor losses < 0.5 W / kvar Overload 1.3 times the nominal hold current Overvoltage 10% 8 over 24 hours 15% up to 15 minutes over 24 hours 20% up to 5 minutes over 24 hours 30% up to 1 minute over 24 hours Class D according to IEC-60831: Daily mean: 45 ºC Temperature Annual mean: 35 ºC Maximum: 55 ºC Minimum: -50 ºC Environmental conditions Humidity 80% non-condensing Altitude <2,000 m above sea level. Mechanical features Thermoplastic in OPTIM 2 model Enclosure material Sheet metal in all other models Protection Degree IP 21 RAL 7035 Grey Colour RAL 3005 Maroon Assembly conditions Wall mounted in OPTIM 2, OPTIM 3, OPTIM 3A and OPTIM 4 models Type of assembly Freestanding in OPTIM 6, OPTIM 12, OPTIM 8, OPTIM SC8, OPTIM SC12 and OPTIM SC16 models Positioning the unit Vertical Natural or forced, in accordance Ventilation with the options Standards IEC , UNE , IEC 61921, IEC 60439, IEC R3-8

9 OPTIM Automatic capacitor banks References kvar 440 V 400 V Composition Switch (A) Cable crosssection (mm 2 ) Weight (kg) Dimensions (mm) width x height x depth Type Code Included x 500 x 166 OPTIM R3Q761EN Included x 500 x 166 OPTIM R3Q771EN Included x 500 x 166 OPTIM R3Q781EN Included x 500 x 166 OPTIM R3Q7E1EN Included x 500 x 166 OPTIM R3Q7F1EN Included x 500 x 166 OPTIM R3Q7G1EN Included x 500 x 166 OPTIM R3Q7H1EN Included x 500 x 166 OPTIM R3Q7J1EN Included x 464 x 170 OPTIM R3J Included x 464 x 170 OPTIM R3J Included x 464 x 170 OPTIM R3J Included x 464 x 170 OPTIM R3J Included x 464 x 170 OPTIM R3J Included x 560 x 170 OPTIM 3A R3J Included x 560 x 170 OPTIM 3A R3J Included x 560 x 170 OPTIM 3A R3J Included x 560 x 170 OPTIM 3A R3J x 930 x 230 OPTIM R3J x 930 x 230 OPTIM R3J x x 930 x 230 OPTIM R3J x 930 x 230 OPTIM R3J x 930 x 230 OPTIM R3J x 930 x 230 OPTIM R3J x x 930 x 230 OPTIM R3J x x 1330 x 400 OPTIM R3J x x 1330 x 400 OPTIM R3J x x 1330 x 400 OPTIM R3J x x 1330 x 400 OPTIM R3J x x 1340 x 360 OPTIM R3J x x 1340 x 360 OPTIM R3J x x 1340 x 360 OPTIM R3J x x 1340 x 360 OPTIM R3J x x 1340 x 360 OPTIM R3J x x 1340 x 360 OPTIM R3J x x 1340 x 360 OPTIM R3J x x 1340 x 360 OPTIM R3J x x 1340 x 360 OPTIM R3J x x x 1340 x 360 OPTIM R3J x x x 1340 x 360 OPTIM R3J x x x 1340 x 360 OPTIM R3J x x x 1650 x 360 OPTIM R3J x x x 1650 x 360 OPTIM R3J x x x 1650 x 360 OPTIM R3J x x x 1650 x 360 OPTIM R3J x x x 1650 x 360 OPTIM R3J x x x 1650 x 360 OPTIM R3J x x x 1805 x 460 OPTIM SC R3J x x x 1805 x 460 OPTIM SC R3J x x x 1805 x 460 OPTIM SC R3J x x x 1805 x 460 OPTIM SC R3J x x x 1805 x 460 OPTIM SC R3J x x x 1805 x 460 OPTIM SC R3J x x x 1805 x 460 OPTIM SC R3J x x x 1805 x 460 OPTIM SC R3J680 Switch and cable section for installations with U n = 400 V. The installation company must ensure compliance with the low voltage directive at all times, in accordance with the particularities of each installation and type of cable. R3-9

10 OPTIM Automatic capacitor banks References kvar 440 V 400 V Composition Switch (A) Cable crosssection (mm 2 ) Weight (kg) Dimensions (mm) width x height x depth x / 400 3x150 / x 1805 x 460 OPTIM SC R3J x / 400 3x185 / x 1805 x 460 OPTIM SC R3J x / 400 3x185 / x 1805 x 460 OPTIM SC R3J x / 630 3x185 / x 1805 x 460 OPTIM SC R3J x / 630 3x185 / 2x x 1805 x 460 OPTIM SC R3J x / 800 3x185 / 2x x 1805 x 460 OPTIM SC R3J x / 800 3x185 / 2x x 1805 x 460 OPTIM SC R3J x / x185 / 2x x 1805 x 460 OPTIM SC R3J x / x185 / 3x x 1805 x 460 OPTIM SC R3J x / x185 / 3x x 1805 x 460 OPTIM SC R3J x / x185 / 3x x 1805 x 460 OPTIM SC R3J895 Switch and cable section for installations with U n = 400 V. The installation company must ensure compliance with the low voltage directive at all times, in accordance with the particularities of each installation and type of cable. Type Code Dimensions OPTIM OPTIM OPTIM 3A OPTIM R3-10

11 OPTIM Automatic capacitor banks Dimensions OPTIM 6 OPTIM 8 OPTIM SC8 OPTIM R3-11

12 , LV Designed by: Comunication & image dpt of CIRCUTOR, SA + information: central@circutor.es CIRCUTOR, SA - Vial Sant Jordi, s/n Viladecavalls (Barcelona) España Tel. (+34) Fax: (+34) central@circutor.es CIRCUTOR, SA reserves the right to change any of the information contained in this catalogue.

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