Milroyal C. PD 3661 Effective 6/2009. MilRoyal C

Transcription

1 Milroyal C Milroyal C Pumps Milroyal C DUPLEX with HPD Liquid End GENERAL SPECIFICATIONS Drive Polar crank design all moving parts sub merged in oil. Front end scavenging The plunger always set to top dead center on each stroke. Liquid Ends Available High Performance Diaphragm (HPD); Packed ; Disc Diaphragm Accuracy ±1.0% over 10:1 turndown ratio Maximum Performance Ratings (per head) 2080 gph (83 0 psig (3 bar) to 4 Gph (1 10,000 psig (689 bar) Capacity Control Manual Micrometer standard; Electronic, pneumatic, or variable speed optional Multiplexing Up to 6 pumps driven by one motor. Limited to a maximum of 2 HP. Consult Applications Engineering concerning capabilities for a specific application. Approximate Shipping Weight. (Simplex) lbs. ( kg), depending upon liquid end selected 1

2 HIGH PERFORMANCE DIAPHRAGM (HPD) LIQUID END PERFORMANCE Typical performance based on 12 RPM, 3 Phase, 60 Hz motor. Derate flow rates for all other RPM speeds. Dia. Gear Ratio Code 12 RPM Maximum Capacity* 1 HP 1 1/4 HP 2 HP 3 HP HP (0. kw) (1.1 kw) (1. kw) (2.2 kw) (4 kw) Maximum Discharge Pressure* GPH L/H PSIG BAR PSIG BAR PSIG BAR PSIG BAR PSIG BAR 8K J H (2 mm) 8G F K J H (32 mm) 8G F K J H (38 mm) 8G F K J H (1 mm) 8G F K J H (64 mm) 8G F K J H (89 mm) 8G F K J H (12 mm) 8G F K J H (146 mm) 8G F Capacities listed are for discharge pressures up to 200 PSIG (14 Bar). Capacity will decrease 0.8% for each 100 PSIG ( Bar) over 200 PSIG (14 Bar). * Plastic Liquid Ends are limited to 10 PSIG (10 68 F (20 C) and are linearly derated to 6 PSI (4 140 F (60 C). Derate capacities % when applying a diaphragm rupture detection system. These gear ratios are limited to 140 RPM maximum. SPM and pump capacity noted is based on 140 RPM motor. 2

3 HPD LIQUID END DIMENSIONS For exact dimensions, request a certified drawing Material Metal Plastic Diameter A B C* D in. mm in. mm in. mm in. mm in ½ ½ ½ 3½ ½ ½ ½ 3½ ½ ½ ½ Notes: * 3 10 lb. ANSI raised face flange. Suction and discharge connections are horizontal on metal and vertical on plastic, except on plastic (12 mm) and ¾ (146 mm) plungers, where suction is horizontal and discharge is vertical. A & B dimensions are based on standard ball check configuration: metallic-single ball checks (single poppet on (12 mm) and ¾ (146 mm)); plastic-double ball checks (single on (12 mm) and ¾ (146 mm)). MAXIMUM ALLOWABLE SUCTION PRESSURE RANGE HPD Diameter Standard Mid Range High Range Maximum Range in. mm PSIG Bar PSIG Bar PSIG Bar PSIG Bar ¼ ½ ½ ½ ¾

4 HIGH PERFORMANCE DIAPHRAGM (HPD) LIQUID END MODEL CODE End Item Model Code Option Select Number M C H Dia. 16 = 1 * BG = 1 (1600 psi+) 20 = * CA = * (1000 psi+) 24 = * CE = (1000 psi+) 32 = 2 * 40 = = = 92 = 3 4 Liquid End Material 1 = 2 = Plastic = Alloy 20 6 = Alloy C22 Operating Pressure 1, 1¼ Dia. PB = psi (460 max. RV) PC = psi (860 max. RV) PD = 1-10 psi (180 max. RV) PE = psi (300 max. RV) 1½, 2 Dia. PB = psi (20 max. RV) PC = psi (1 max. RV) PD = 41-0 psi (860 max. RV) PE = psi (110 max. RV) PF = psi (230 max. RV) 2½, 3½,, ¾ Dia. PB = psi (20 max. RV) PC = psi (390 max. RV) PD = psi ( max. RV) Gear/Shaft Single Shaft 8F = 12.:1 8G = 1.:1 8H = 20.:1 8J = 24::1 8K = 40:1 Double Shaft 8A = 12.:1 8B = 1.:1 8C = 20.:1 8D = 24::1 8E = 40:1 Motor Mount AA = None Flange Mount CB = Nema 6C CC = Nema 143TC, 14TC CD = Nema 182TC, 184TC CE = Nema 213TC, 21TC CF = Nema 24TC, 26TC Metric Mount, B Flange ME = 1EC 90 MF = 1EC 100 MG = 1EC 132 MH = 1EC 160 Foot Mount FK = Nema 143T, 14T FN = Nema 182T, 184T FP = Nema 213T, 21T FR = Nema 24T, 26T Suction Pressure Range** ST = Standard H2 = Medium H3 = High H = Maximum Base 11 = Simplex 22 = Duplex 33 = Simplex NN = None Rupture Detection/Double Dia. NN = None C = Rupt. Det. w/gauge SN = Rupt. Det. w/gauge & Nema 4 switch SE = Rupt. Det. w/gauge & exp. pr. switch DD = Double Diaphragm DP = Double Diaphragm w/probe Connections SE = NPT T1 = ANSI 10 lb. threaded T3 = ANSI 300 lb. threaded T6 = ANSI 600 lb. threaded S1 = ANSI 10 lb. socket weld S3 = ANSI 300 lb. socket weld S6 = ANSI 600 lb. socket weld Capacity Adjustment Manual M1 = Micrometer () Electronic, 4 20 ma Input E1 = Nema 4, 11 V E2 = Nema 4, 230 V, 60 Hz E3 = Nema 4, 230 V, 0 Hz EA = Explosion Proof, 11 V EB = Explosion Proof, 230 V, 60 Hz EC = Explosion Proof, 230 v, 0 Hz Pneumatic PN = 3 1 PSI Ball Quantity*** 11 = Single 22 = Double * codes 16, BG, 20, CA, 24, CE, & 32 are not available with plastic liquid ends (liquid end material code 2) since this capacity range is covered by the Milroyal B Series. codes 40 & 6 are only available with double ball checks (ball quantity code 22) when ordered in plastic. codes 80 & 92 are only available with poppet valves on metallic pumps or single ball checks on plastic pumps (ball quantity code 11), and ANSI 10 lb. socket weld connections (connection code S1). codes 80 & 92 are not available in Alloy C22 (liquid end material code 6). Operating pressure is the application system pressure. The internal relief valve is normally set 1% above the operating pressure. If an internal relief valve setting greater than 1% above the operating pressure range is required, select the operating pressure range that will accommodate the relief valve setting. ** Refer to the suction pressure table for maximum suction pressure vs. range. Options C, SN, and SE are only available on metallic liquid ends. Flange sizes equal the NPT connection size as noted on the liquid end drawing. Explosion proof electronic actuators are certified by Factory Mutual for Class I, Division I, Groups B, C, & D; Class II, Division I, Groups E, F, & G. *** Special ball check and seat materials are available for severe slurry service. Contact factory. 4

5 DISC DIAPHRAGM LIQUID END PERFORMANCE Typical performance based on 12 RPM, 3 Phase, 60 Hz motor. Derate flow rates for all other RPM speeds. Dia. Gear Ratio Code 12 RPM Maximum Capacity* 1 HP 1 1/4 HP 2 HP 3 HP HP (0. kw) (1.1 kw) (1. kw) (2.2 kw) (4 kw) Maximum Discharge Pressure* GPH L/H PSIG BAR PSIG BAR PSIG BAR PSIG BAR PSIG BAR 8K J H (16 mm) 8G F K J H (22 mm) 8G F K J H (28 mm) 8G F K J H (38 mm) 8G F K J H (1 mm) 8G F K J (64 mm) 8H G K J (89 mm) 8H G Capacities listed are for discharge pressures up to 1000 PSIG (69 Bar). Capacity will decrease 1.0% for each 100 PSIG ( Bar) over 1000 PSIG (69 Bar).

6 DISC DIAPHRAGM LIQUID END DIMENSIONS Material Diameter I J K L in. mm in. mm in. mm in. mm in Metal 1½ MAXIMUM ALLOWABLE SUCTION PRESSURE RANGE Disc Diaphragm Diameter Maximum Range in. mm PSIG Bar ½

7 MILROYAL C DISC DIAPHRAGM LIQUID END MODEL CODE End Item Model Code Option Select Number M C D Dia. 10 = 8 14 = 8 18 = = = 2 40 = = Liquid End Material 1 = = Alloy 20 Operating Pressure 8, 8, Dia. PB = psi (110 max. RV) PC = psi (28 max. RV) PD = psi (402 max. RV) 1½ Dia. PB = psi (690 max. RV) PC = psi (10 max. RV) 2 Dia. PB = 0-4 psi (80 max. RV) 2½, 3½ Dia. PB = 0-13 psi (1 max. RV) PC = psi (220 max. RV) PD = psi (28 max. RV) PE = psi (34 max. RV) Gear/Shaft Single Shaft 8F = 12.:1 8G = 1.:1 8H = 20.:1 8J = 24.:1 8K = 40.1 Double Shaft 8A = 12.:1 8B = 1.:1 8C = 20.:1 8D = 24.:1 8E = 40.1 Motor Mount AA = None Flange Mount CB = Nema 6C CC = Nema 143TC, 14TC CD = Nema 182TC, 184TC CE = Nema 213TC, 21TC CF = Nema 24TC, 26TC Metric Mount, B Flange ME = 1EC 90 MF = 1EC 100 MG = 1EC 132 MH = 1EC 160 Foot Mount FK = Nema 143T, 14T FN = Nema 182T, 184T FP = Nema 213T, 21T FR = Nema 24T, 26T Connections SE = NPT T6 = ANSI 600 lb. threaded S6 = ANSI 600 lb. socket weld Capacity Adjustment Manual M1 = Micrometer () Electronic, 4 20 ma Input E1 = Nema 4, 11 V E2 = Nema 4, 230 V, 60 Hz E3 = Nema 4, 230 V, 0 Hz EA = Explosion Proof, 11 V EB = Explosion Proof, 230 V, 60 Hz EC = Explosion Proof, 230 v, 0 Hz Pneumatic PN = 3 1 PSI Base 11 = Simplex 22 = Duplex 33 = Triplex NN = None * Operating pressure is the application system pressure. The internal relief valve is normally set 1% above the operating pressure. If an internal relief valve setting greater than 1% above the operating pressure range is required, select the operating pressure range that will accommodate the relief valve setting. Flange sizes equal the NPT connection size as noted on the liquid end drawing. Explosion proof electronic actuators are certified by Factory Mutual for Class I, Division I, Groups B, C, & D; Class II, Division I, Groups E, F, & G.

8 Packed LIQUID END PERFORMANCE Typical performance based on 12 RPM, 3 Phase, 60 Hz motor. Derate flow rates for all other RPM speeds. Dia. Gear Ratio Code 12 RPM Maximum Capacity* 1 HP 1 1/4 HP 2 HP 3 HP HP (0. kw) (1.1 kw) (1. kw) (2.2 kw) (4 kw) Maximum Discharge Pressure* GPH L/H PSIG BAR PSIG BAR PSIG BAR PSIG BAR PSIG BAR 8K J H (11 mm) 8G F K J H (16 mm) 8G F K J H (22 mm) 8G F K J H (29 mm) 8G F K J H (38 mm) 8G F K J H (1 mm) 8G F K J (64 mm) 8H G K J (89 mm) 8H G K J (113 mm) 8H G Capacities listed are for discharge pressures up to 2000 PSIG (13 Bar). Capacities may vary at pressures greater then 2000 PSI (13 Bar) based on packing selection. 8

9 Packed LIQUID END DIMENSIONS G Discharge Connection H NPT F E C L Suction Connection H NPT Material Diameter E F G H in. mm in. mm in. mm in. mm in Metal Only ½ MAXIMUM ALLOWABLE SUCTION PRESSURE RANGE Packed Diameter Standard Mid Range High Range Maximum Range in. mm PSIG Bar PSIG Bar PSIG Bar PSIG Bar

10 PACKED PLUNGER LIQUID END MODEL CODE End Item Model Code Option Select Number M C P Dia. 0 = 16 AH = 16 High Press.* 10 = 8 BA = 8 High Press.* 14 = 8 18 = = = 2 40 = * 6 = * 1 = * Liquid End Material 1 = = Alloy 20 Gear/Shaft Single Shaft 8F = 12.:1 8G = 1.:1 8H = 20.:1 8J = 24.:1 8K = 40.1 Double Shaft 8A = 12.:1 8B = 1.:1 8C = 20.:1 8D = 24.:1 8E = 40.1 Motor Mount AA = None Flange Mount CB = Nema 6C CC = Nema 143TC, 14TC CD = Nema 182TC, 184TC CE = Nema 213TC, 21TC CF = Nema 24TC, 26TC Metric Mount, B Flange ME = 1EC 90 MF = 1EC 100 MG = 1EC 132 MH = 1EC 160 Foot Mount FK = Nema 143T, 14T FN = Nema 182T, 184T FP = Nema 213T, 21T FR = Nema 24T, 26T Packing Lube*** GF = Grease Fitting IF = Internal Flush TF = Through Flush LR = Oiler NN = None Capacity Adjustment Manual M1 = Micrometer () Electronic, 4 20 ma Input E1 = Nema 4, 11 V E2 = Nema 4, 230 V, 60 Hz E3 = Nema 4, 230 V, 0 Hz EA = Exp. Pr., 11 V EB = Exp. Pr., 230 V, 60 Hz EC = Exp. Pr., 230 v, 0 Hz Pneumatic PN = 3 1 PSI Base 11 = Simplex 22 = Duplex 33 = Triplex NN = None Crosshead Material/ Suction Pressure Range ST = Steel/Std. Range 11 = /Std. Range H2 = Steel/Mid Range HS = /Mid Range H3 = Steel/High Range H = Steel/Max. Range Connections SE = NPT T1 = ANSI 10 lb. threaded T3 = ANSI 300 lb. threaded T6 = ANSI 600 lb. threaded T9 = ANSI 900 lb. threaded S1 = ANSI 10 lb. socket weld S3 = ANSI 300 lb. socket weld S6 = ANSI 600 lb. socket weld S9 = ANSI 100 lb. socket weld Packing/ Material * Diameter Codes BA, AH, 24, 32, 40, 6 & 1 are available in only. Other liquid end materials can be quoted by the Milton Roy Application Engineering Department. High pressure plunger diameter codes are for applications requiring pressures over 000 psi. ** Packing code NM is a standard option for liquid ends with plunger diameters of and larger. *** Select packing lube GF with packing codes TM & NM. Contact Applications Engineering for other packing lube selection. Refer to suction pressure table for suction pressure verus range. Flange sizes equal the NPT connection size as noted on the liquid end drawing. Alloy 20 liquid ends are available standard with packing code TM. Contact applications engineering for other packings or plunger materials with Alloy 20 liquid ends. The plunger material will automatically match the liquid end material when selecting packing/plunger material code TM. Packing/plunger codes AL, TL, & VL are offered on liquid ends with 16 through plunger diameters. Contact Milton Roy applications engineering to apply to other plunger diameters or liquid end materials. Packing/plunger codes AR, TR, & VR are offered on liquid ends with 16 and 8 high pressure plunger diameters. Contact Milton Roy applications engineering to apply to other plunger diameters or liquid end materials. Explosion proof electronic actuators are certified by Factory Mutual for Class I, Division I, Groups B, C, & D; Class II, Division I, Groups E, F, & G. 10 Code Description Type range PSI Range* Materials Oiler Suggested? TM Teflon Braid 022 AFP Compression- 16 to 316ss or A 20 User adjust (Same as Liquid end) BC Teflon Braid 022 AFP required to 100 Ceramic No NM Nitrile Fabric to 316 ss V-Ring NR Nitrile Fabric 4 16 Ceramic TR Teflon Spring load self adjust to 0 to 10,000* Ceramic Yes

11 HPD MATERIALS OF CONSTRUCTION WETTED PARTS Materials of Construction Diaphragm Diaphragm Head Port Connection Ball Seat Ball Check Ball Guide PTFE/Elastomer CF-8M CF-8M CF-8M Alloy 20 PTFE/Elastomer 20Cb-D3 CN-DM** CN-M** CN-M* Plastic PTFE/Elastomer PVC* PVC PVC Ceramic PVC Alloy C22 PTFE/Elastomer Alloy C22 Alloy C22 Alloy C22 Alloy C22 Alloy C22 CX2MW CX2MW CX2MW * Polyethylene diaphragm heads on (12 mm) and ¾ (146 mm) plunger size. PTFE single ball checks used on (12 mm) and ¾ (146 mm) plunger size. Temperature range for metallic versions is 10 F ( 12 C) to 22 F (10 C). PTFE/FKM diaphragm option is required above 190 F (88 C). Temperature range for plastic versions is 10 F ( 12 C) to 140 F (60 C). CF-8M is the cast equivalent to wrought. ** CN-M is the cast equivalent to wrought SS. CX2MW is the cast equivalent to wrought Alloy 20. DISC DIAPHRAGM MATERIALS OF CONSTRUCTION WETTED PARTS Materials of Construction * Alloy 20* Diaphragm Head CF-8M CN-M * Temperature range is 20 F ( C) to 20 F (121 C). CF-8M is the cast equivalent to wrought. CN-M is the cast equivalent to wrought SS. Cartridge Body Seats Balls Limit Pins Diaphragm CF-8M PTFE CN-M Alloy 20 Alloy 20 Alloy 20 PTFE Contour Plate CF-8M CN-M PACKED PLUNGER MATERIALS OF CONSTRUCTION WETTED PARTS Liquid End Material Alloy 20 (to 100 psi) Colmonoy (to 000 psi) Carbide (to 10,000 psi) CN-M Check Seat Seat Valve Seal Ball PTFE PTFE Hardened 13-8 Mo PTFE Carbide CN-M PTFE N/A Lantern Ring/ Spacers CN-M Packing Spring N/A N/A Gland Cap CN-M * CF-8M is the cast equivalent to wrought. CN-M is the cast equivalent to wrought SS. 11

12 DRIVE DIMENSIONS * Dimension shown is for the largest available motor. Various bases are supplied with certain liquid ends and multiplex units. Consult factory for exact mounting dimensions. 4 (1194 mm) is the dimension for manual stroke adjustment. For electronic stroke, overall length is 2 (1320 mm). AVAILABLE OPTIONS Double diaphragm Diaphragm rupture detection system Flanged connections Electronic capacity control Pneumatic capacity control Severe duty motors Variable speed drives Customer options available to fit your application ACCESSORIES Safety valves Back pressure valves Calibration columns Pulsation dampeners Tanks & standard systems Sludge traps All information contained herein subject to change without notice. Milton Roy Company 201 Ivyland Road info@miltonroy.com Ivyland, PA / (21) FAX: (21) Milton Roy Company Milroyal is a registered trademark of Milton Roy Company