Automatic SingleLine Greasing System
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1 Parts Manual Automatic SingleLine Greasing System YOUR EFFICIENCY IS OUR CHALLENGE
2 All rights reserved. No part of this manual may be copied and/or published by means of printing, photocopying, microfilm or by any other means without prior written permission from Groeneveld. This applies also to the drawings and diagrams appended. Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer. The contents of this manual may also be changed without prior notice. This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage arising from the use of specifications other than that supplied. You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance work or repairs that is not described in this manual. Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for any errors of the concequences of such errors.
3 Parts Manual TABLE OF CONTENTS. PUMPS.... CONTROL UNITS. AIR CONNECTION PARTS. DISTRIBUTION BLOCKS. DIAGNOSTIC TOOLS Pneumatic grease pumps cc... Optional parts... Pneumatic grease pumps 0cc... Optional parts... Pneumatic oil pumps cc... Optional parts... Electric piston grease pumps... Optional parts... Electric piston oil pumps... Optional parts... Electric gear grease pumps... Optional parts... Electric gear grease pumps with timer... Optional parts.... Electronic timer.... Pulse brake counter.... Multi mode trailer timer.... System with electronic timer.... System with air/electronic pulse brake counter Transport distribution blocks... Industrial distribution blocks... Welding plates for industrial distribution blocks... Shutoff plugs... Metering units for ømm tubes... Metering units for ømm tubes.... Unigina diagnosis kit.... Diagnosis kit SingleLine timer.... INDEX...
4 Automatic SingleLine Greasing System
5 Parts Manual. PUMPS YOUR EFFICIENCY IS OUR CHALLENGE Pumps
6 Automatic SingleLine Greasing System Pumps 0 0 0
7 Parts Manual. Pneumatic grease pumps cc Capacity reservoir Grease delivery Ratio Maximum pressure F00 0 liters cc / stroke : 00 bar F0 0 liters cc / stroke : 00 bar F0 0 liters cc / stroke : 00 bar F0 0 Reservoir bolt kit F000 0 Plug F00 0 Reservoir cover F0 0 Sealing ring F0 00 Oring F Sealing ring F0 0 Reservoir l F Allen screw Mx F0 0 Reservoir l 0 F0 0 Check valve kit F Reservoir l + Orings F00 0 Sealing ring F00 0 Guide pin l F00 0 Plug F0 0 Guide pin l F0 00 Non return valve F0 0 Guide pin l F00 0 Oring F 00 Follower plate l F000 0 Piston housing cc F 0 Follower plate / l F000 0 Piston spring cc F0 0 Pump body F0 0 Oring + retaining ring F Grease filter kit F0 00 Piston cc F000 0 Adapter G/ R/ F0 00 Piston seal 0 F Quick connector 0 F 00 Cylinder liner cc F00 00 Dust cap F0 00 Gasket F00 0 Non return valve kit F00 0 Bottom cover F0 0 Banjo connector kit F 000 Lock washer M0 F0 00 Sealing ring F 0 Allen screw M0x F 00 Plug. Optional parts F0 0 Warning device F0 0 Manometer 00bar F 0 Pressure switch 0bar F0 00 Low level switch kit Pumps
8 Automatic SingleLine Greasing System Pumps 0 0 0
9 Parts Manual. Pneumatic grease pumps 0cc Capacity reservoir Grease delivery Ratio Maximum pressure F0 0 liters 0 cc / stroke : 00 bar F0 00 liters 0 cc / stroke : 00 bar F0 0 Reservoir bolt kit F0 0 Sealing ring F00 0 Reservoir cover F Sealing ring F0 00 Oring F Allen screw Mx F0 0 Reservoir l 0 F0 0 Check valve kit F Reservoir l + Orings F00 0 Sealing ring F00 0 Guide pin l F00 0 Plug F0 0 Guide pin l F0 00 Non return valve F 00 Follower plate l F00 0 Oring F 0 Follower plate l F0 0 Piston housing 0cc F0 0 Pump body F00 0 Piston spring 0cc F Grease filter kit F0 0 Oring + retaining ring F000 0 Adapter G/ R/ F0 0 Piston 0cc 0 F Quick connector F0 00 Piston seal F00 00 Dust cap 0 F0 0 Cylinder liner 0cc F00 0 Non return valve kit F0 00 Gasket F0 0 Banjo connector kit F00 0 Bottom cover F0 00 Sealing ring F 000 Lock washer M0 F 00 Plug F0 0 Allen screw M0x F000 0 Plug F0 Extension tube 0cc. Optional parts F0 0 Warning device F0 0 Manometer 00bar F 0 Pressure switch 0bar F0 00 Low level switch kit Pumps
10 Automatic SingleLine Greasing System 0 0 Pumps 0 0
11 Parts Manual. Pneumatic oil pumps cc Capacity reservoir Grease delivery Ratio Maximum pressure F 00 liters cc / stroke : 00 bar F 0 liters cc / stroke : 00 bar F0 0 Reservoir bolt kit F Sealing ring F0 Reservoir cover F Allen screw Mx F0 00 Oring F0 0 Check valve kit F00 Reservoir l F00 0 Sealing ring F Reservoir l + Orings 0 F00 0 Plug F Guide pin l F Non return valve F0 Guide pin l F00 0 Oring F0 00 Oil plug F000 0 Piston housing cc F0 0 Pump body F000 0 Piston spring cc F000 Sealing ring F0 0 Oring + retaining ring F Plug F0 00 Piston cc 0 F00 0 Non return valve kit F0 00 Piston seal F0 0 Banjo connector kit F 00 Cylinder liner cc F0 00 Sealing ring F0 00 Gasket F 00 Plug 0 F00 0 Bottom cover F000 0 Plug F 000 Lock washer M0 F0 0 Sealing ring F 0 Allen screw M0x F0 0 Manometer 00bar. Optional parts F0 0 Warning device F 0 Pressure switch 0bar Pumps
12 Automatic SingleLine Greasing System 0, 0 Pumps
13 Parts Manual. Electric piston grease pumps Supply voltage Capacity reservoir Grease delivery Maximum pressure F Vdc liters cc / minute 00 bar F0 Vdc liters 0 cc / minute 00 bar F00 0 Vdc liters 0 cc / minute 00 bar F00 Vdc liters cc / minute 00 bar F00 Vdc liters cc / minute 00 bar F0 0 F00 Reservoir bolt kit F0 0 Valve kit Vdc (< 0) 0 Reservoir cover F0 Valve kit Vdc (> 0) F0 00 Oring F0 0 Plug + Oring Mx. F0 0 Reservoir l F0 0 Grease strainer kit F Reservoir l + Orings F Quick connector F0 0 Guide pin l F00 00 Dust cap F000 0 Guide pin l F0 0 Low level switch F00 0 Follower plate l F0 Cable harness core F0 0 Follower plate l F0 0 Cable harness core F0 0 Relief valve 00bar 0 F0 0 Piston pump unit F0 0 Pump body (< 0) F00 0 Security pin F Pump body (> 0) F0 0 Motor V/rpm/cc F00 0 Adapter M/ F0 0 Motor V/rpm/0cc 0 F0 0 Connector core M F0 00 Motor V/rpm/cc F0 0 Plug + Oring G/ F 00 Bottom cover F0 0 Coil Vdc F Pressure switch 0bar F0 0 Coil Vdc F0 0 Manometer 00bar F0 0 Valve kit Vdc (< 0) F 0 Gasket kit F0 Valve kit Vdc (> 0). Optional parts F00 0 Cable harness core / M /. m F0 0 Cable harness core / M /. m F Cable harness core / M / m Pumps
14 Automatic SingleLine Greasing System 0 0 Pumps
15 Parts Manual. Electric piston oil pumps Supply voltage Capacity reservoir Grease delivery Maximum pressure F0 Vdc liters 0 cc / minute 00 bar F Vdc liters 0 cc / minute 00 bar F0 0 Reservoir bolt kit F0 F0 Reservoir cover F0 0 Plug + Oring Mx. F0 00 Oring F00 0 Sealing ring F00 Reservoir l F00 0 Plug F Reservoir l + Orings F F0 Guide pin l F0 0 Piston pump unit F Guide pin l F00 0 Security pin F0 00 Oil plug F00 0 Motor V/rpm/0cc F Level sensor 0 F 00 Bottom cover F0 0 Relief valve 00bar F Pressure switch 0bar F Pump body F0 0 Manometer 00bar 0 F00 0 Adapter M/ F 0 Gasket kit F0 0 Coil Vdc Valve kit Vdc Cable harness core.0 Optional parts F0 00 Cable harness m / ADR Pumps
16 Automatic SingleLine Greasing System 0 0 Pumps
17 Parts Manual. Electric gear grease pumps Supply voltage Capacity reservoir Grease delivery Maximum pressure F0 00 Vdc. liters 0cc / minute bar F ¹) 0 Vdc. liters 0cc / minute bar F00 00 Vdc. liters 0cc / minute bar F0 0 Vdc. liters 0cc / minute bar F0 ¹) 0 Vdc. liters 0cc / minute bar ¹) Pump with low level switch and core M connector. F0 0 Reservoir bolt kit F00 0 Pressure switch 0bar F0 0 Cover + Oring F 0 Gear pump unit F000 0 Reservoir. liter F0 0 Grease strainer kit F0 00 Reservoir. liter F0 0 Connector plate F0 00 Guide pin. l F0 0 Plug + Oring Mx. F0 0 Guide pin. l F Quick connector F 0 Follower plate F00 00 Dust cap F000 0 Relief valve 0 bar F Motor Vdc / pins F0 0 Connector core M F Motor Vdc / pins F0 0 Connector core M F00 0 Motor Vdc / pins F00 0 Adapter Mømm F0 Motor Vdc / pins F00 0 Adapter M/ F000 0 Bottom cover F0 0 Plug + Oring G/ 0 F0 0 Gasket kit 0 F00 00 Low level switch. Optional parts F00 0 F0 0 Cable harness core / M /. m F Cable harness core / M / m Cable harness core / M /. m Pumps
18 Automatic SingleLine Greasing System 0 0 Pumps
19 Parts Manual. Electric gear grease pumps with timer Supply voltage Capacity reservoir Grease delivery Maximum pressure F Vdc. liters 0cc / minute bar F00 Vdc. liters 0cc / minute bar F0 0 Reservoir bolt kit F 0 Gear pump unit F0 0 Cover + Oring F0 0 Grease strainer kit F0 00 Reservoir. liter F0 0 Connector plate F0 0 Guide pin. l F0 0 Plug + Oring Mx. F 0 Follower plate F Quick connector F000 0 Relief valve 0 bar F00 00 Dust cap F0 0 Connector core F Motor Vdc F00 0 Adapter Mømm F000 0 Bottom cover F0 0 Plug + Oring G/ 0 F 0 Timer Vdc 0 F Cable pressure switch F0 0 Gasket kit F00 0 Pressure switch 0bar. Optional parts F0 0 Cable harness core / M /. m F Cable harness core / M / m Pumps
20 Automatic SingleLine Greasing System Notes 0 Pumps
21 Parts Manual. CONTROL UNITS YOUR EFFICIENCY IS OUR CHALLENGE Control units
22 Automatic SingleLine Greasing System Electronic timer Pump cycle (minutes) 0 (pulses) Diagnostic. SIN GRE INTEASIN RV G AL Min ut 0 0 GR OE esp 0 ulse s NE GL VE LD EL TR INE AN SP OR (+) T EF FICI 0 () 0 TIM EN CY ww (+) (+) Te s w.gr 0 0 ER B.V. oene veld V gro up.c om 0 t F General SingleLine timer kit F Timer Vdc / cycle time min. / interval range 0 00 min. F0 00 Connector core F0 00 Junior contact 0..mm² F 0 F0 F00 0 Cable harness. m Cable harness m Tapping screw. x.mm Control units
23 Parts Manual. Pulse brake counter F 0 Pulse brake counter cover kit F Pulse brake counter adjusting gauge F0 00 Pulse brake counter solonoid Vdc F0 0 Cable harness core / M / meter F0 0 Cable harness core / M / meter F Electric pulse brake counter Vdc F00 00 Pneumatic pulse brake counter F00 0 Bracket, L=mm F0 00 Bracket, L=0mm Control units
24 Automatic SingleLine Greasing System. Multi mode trailer timer F0 Multi mode trailer timer F Multi mode trailer timer including cables F Bracket F0 Connection kit F Cable low level switch 0. meter F Cable power supply meter F Cable solenoid 0. meter F Cable pressure switch 0. meter Control units
25 Parts Manual. AIR CONNECTION PARTS YOUR EFFICIENCY IS OUR CHALLENGE Air connection parts
26 Automatic SingleLine Greasing System 0 Air connection parts
27 Parts Manual. System with electronic timer F 0 Pressure switch 0 bar F00 0 Air PA tube ømm x mm per meter F0 0 Female stud elbow ømm G/ (pushin) F0 0 Solenoid Vdc F0 0 Solenoid Vdc F 0 Hex adapter G/ G/ F0 0 Male stud elbow ø/ G/ (pushin) F0 00 Cable harness pressure switch / solenoid 0 meter F 0 Cable harness pressure switch / solenoid meter F00 0 Cable harness pressure switch / solenoid 0 meter / ADR F0 Cable harness pressure switch / solenoid / low level switch meter F0 Air PA tube red ø/ x mm per meter F0 Air PA tube red ø/ x mm per meter F Male stud elbow ø/ G/ 0 F000 0 Male stud coupling ø/ R/ F0 00 Adjustable Lcoupling P ømm ømm F0 0 Adjustable Lcoupling p0 ømm ø0mm F0 00 Tcoupling ømm (pushin) F0 Male stud coupling ømm Mx. F00 0 Male stud coupling ømm Mx. F Reducing adapter Mx. G/ F00 00 Oring ømm (copper) F00 00 Oring ømm (rubber) F00 00 Socket adapter Mx. Air connection parts
28 Automatic SingleLine Greasing System 0 Air connection parts
29 Parts Manual. System with air/electronic pulse brake counter F0 0 F0 Air PA tube red ø/ x mm per meter F0 Air PA tube red ø/ x mm per meter F0 0 Tmale stud coupling ømm G/ ømm (pushin) F00 0 Air PA tube ømm x mm per meter F0 0 Male stud coupling ømm G/ with restriction Pressure warning device F0 00 Tcoupling ømm (pushin) F0 00 Adjustable Lcoupling p0 ømm ø0mm F 0 Air connection kit M M F Male stud elbow ø/ G/ 0 F0 0 Cable harness core / m F0 0 Male stud elbow ø/ G/ (pushin) F Air PA tube yellow ø/ x mm per meter F00 0 Male stud coupling ømm G/ (pushin) F0 0 Male stud coupling ømm G/ (pushin) F Air connection kit ( x F0000 & x F0 & x F) F0 Trailer kit air & main line tubes ( meter F0 & meter F0 & meter F) F Truck kit air & main line tubes ( meter F0 & meter F0) F Truck kit air & main line tubes ( meter F & meter F0) Air connection parts
30 Automatic SingleLine Greasing System Notes 0 Air connection parts
31 Parts Manual. DISTRIBUTION BLOCKS YOUR EFFICIENCY IS OUR CHALLENGE Distribution blocks
32 Automatic SingleLine Greasing System. Transport distribution blocks 0 h l w. Size (lxwxh) Material F port block inclusive stud xx F00 00 port block inclusive stud xx F00 00 port block inclusive stud xx F00 00 port block inclusive stud xx F 00 port block inclusive stud xx F port block inclusive stud xx F00 00 port block exclusive stud xx F00 0 port block exclusive stud xx F00 0 port block exclusive stud xx 0 F0 0 port block exclusive stud xx F 00 port block exclusive stud xx Distribution blocks
33 Parts Manual. Industrial distribution blocks. F00 F00 F00 0 Size (lxwxh) Material port block x.x0 port block x.x0 +port block.xx0 F00 +port block x.x0 F00 port block x.x0 F00 +port block x.x0 F port block x.x0 inox F port block x.x0 inox F port block x.x0 inox F00 0 +port block x.x0 inox F00 0 +port block x.x0 inox 0 Distribution blocks
34 Automatic SingleLine Greasing System. Welding plates for industrial distribution blocks l w øc h l w h øc Material F0 00 port block 0 Mx steel F0 00 / +port block 0 Mx steel F00 0 / +port block 0 0 Mx steel F0 0 / +port block 0 0 Mx steel. Shutoff plugs F0 000 Shutoff plug / UNS F0 0 Shutoff plug / UNS inox F00 0 Oring.x. Material rubber Distribution blocks
35 Parts Manual. Metering units for ømm tubes F00 0 Oring.x. F Metering unit no.0 0.0cc/ømm F00 0 Metering unit no.0 0.0cc/ømm inox F Metering unit no. 0.00cc/ømm F0 0 Metering unit no. 0.00cc/ømm inox F00 00 Metering unit no. 0.00cc/ømm F0 0 Metering unit no. 0.00cc/ømm inox Material rubber F00 0 Metering unit no. 0.00cc/ømm/high temperature F00 00 Metering unit no. 0.0cc/ømm F0 0 Metering unit no. 0.0cc/ømm inox F0 00 Metering unit no. 0.0cc/ømm/high temperature F00 00 Metering unit no. 0.00cc/ømm F0 0 Metering unit no. 0.00cc/ømm inox F0 Metering unit no. 0.00cc/ømm/high temperature F00 00 Metering unit no. 0.0cc/ømm F Metering unit no. 0.00cc/ømm F00 00 Metering unit no. 0.0cc/ømm F00 00 Metering unit no. 0.00cc/ømm F0 0 Metering unit no. 0.00cc/ømm inox F0 0 Metering unit no. 0.00cc/ømm/high temperature F0 00 Metering unit no cc/ømm F000 0 Metering unit no..000cc/ømm F0 000 Metering unit no..000cc/ømm inox F Distance ring 0. mm F Distance ring 0. mm inox F Distance ring.0 mm F Distance ring. mm F Cutting ring ømm F0 0 Cutting ring ømm inox F Nut ømm F0 0 Nut ømm inox F000 0 Reducing kit ømm ø/ F00 0 Reducing kit ømm ømm Distribution blocks
36 Automatic SingleLine Greasing System. Metering units for ømm tubes F00 0 Oring 0.x. F 0 Metering unit no.0 0.0cc/ømm F Metering unit no. 0.00cc/ømm F Metering unit no. 0.00cc/ømm F Metering unit no. 0.0cc/ømm F Metering unit no. 0.00cc/ømm F Metering unit no. 0.0cc/ømm Material rubber F Metering unit no. 0.00cc/ømm F Metering unit no. 0.0cc/ømm F Metering unit no. 0.00cc/ømm F Metering unit no..000cc/ømm F Distance ring 0. mm F Distance ring.0 mm F Distance ring. mm F 0 Metering unit head ømm F Cutting ring ømm F00 00 Nut ømm Distribution blocks
37 Parts Manual. DIAGNOSTIC TOOLS YOUR EFFICIENCY IS OUR CHALLENGE Diagnostic tools
38 U. + P ( ER % ) ENT / K Q W R Y 0 F * L # Z A G = CUR M S & B O I CAP LOC S K? H N T : BGN J OFF ON C < PAG E E CNT LGH R T D PAG > END INS DEL NUM LOC K E SHI FT FF V FF SPC, FF Z Automatic SingleLine Greasing System FF Diagnostic tools
39 Parts Manual. Unigina diagnosis kit F0 Unigina diagnosis kit F0 Box 0 x 0 x 0mm F0/ Power supply 00 0 Vac > Vdc F Unigina F0 Cable harness F0 Converter RS male > female DB F0 Unigina manual F00 Cable harness USB A > serial pin F Diagnosis cable (for internal timer) F0 Validation code SingleLine Diagnostic tools
40 Automatic SingleLine Greasing System PC G IN A 0 Y O U R E F F IC IE N C Y IS O U R C H A L L E N G E n ctio stru n In tio alla Inst F re wa Soft 0 Diagnostic tools
41 Parts Manual. Diagnosis kit SingleLine timer F Diagnosis kit SingleLine timer F0 Box 0 x 0 x 0mm F Diagnosis interface F0 PCGINA Software Installation Instruction F Diagnosis cable meter F0 USB diagnosis cable PCGINA SingleLine license F0 Diagnostic tools
42 Automatic SingleLine Greasing System. INDEX F0... F0... F0... F0... F0...,, F000..., F00... F00..., F00...,, F00...,,, F00..., F00...,, F00...,,, F0...,, F0..., F00... F0...,, F0... F0... F0... F0... F00... F0... F0... F0... F0... F0..., F0... F0... F0... F0... F0..., F0..., F0...,,,,,, F0...,,, F0...,, F00... F0... F0... F0...,, F000..., F000..., F F00... F00..., F F00... F00... F00... F00... F00... F0... F0... F0...,, F0...,, F0..., Index F F , F F F F F F000..., F000..., F F F F F000...,, F000...,, F000...,, F F000...,,,, F000..., F F00... F00... F00... F00...,,,, F00... F00... F00... F00... F00... F00... F00... F F00... F00... F00...,, F , F000..., F000..., F00...,, F00... F00... F00... F0... F0... F0... F00... F0... F0... F0... F0... F0... F0... F F0... F0...,, F0...,
43 Parts Manual F0..., F00... F0... F0... F0... F0...,, F0... F0... F0... F0..., F00... F0...,, F0... F0..., F0..., F00...,, F00...,, F00... F0..., F00... F00..., F0...,, F0..., F0... F0... F0... F F00... F00... F00... F00...,, F00..., F F00... F00... F00... F00... F0... F0... F0... F0..., F0... F0...,,,, F0... F00... F0... F0... F00... F00... F00... F00... F00... F0... F0... F0... F0..., F00... F0... Index F... F0... F0... F0... F0... F... F..., F... F... F0... F0..., F0... F0... F0... F0... F0..., F0... F0... F0... F0... F0... F00... F0... F0..., F0... F00... F..., F... F0..., F0...,,, F... F..., F... F...,, F... F..., F0... F... F...,,, F..., F0... F0... F0..., F0..., F... F... F... F... F... F..., F..., F..., F0..., F... F... F... F... F...
44 Automatic SingleLine Greasing System F... F0... F0... F0... F... F... F... F... F... F... F... F... F0... F... F... F0...,, F... F... F... F..., F0..., F0... F0... F0/... F00..., F0... F0... F0..., F... F0... F... F... F... F...,, F... F..., F... F0... F... F... F... F... F00... F0..., F...,,,, F... F... F... F... F...,, F... F... F00... F0... F0... F0... F0... F... F... F0... F... F... Index
45
46 Groeneveld Transport Efficiency B.V. Stephensonweg 0 HB Gorinchem P.O. Box 00 AT Gorinchem The Netherlands T. + (0) 00 F. + (0)
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