ELECTRIC SUBMERSIBLE SIBLE SEWAGE PUMPS. Rangess AK, KXAKX Discharge Size DN 200 DN

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1 ELECTRIC SUBMERSIBLE SIBLE SEWAGE PUMPS Rangess AK, KXAKX Discharge Size DN 200 DN 500

2 T h e s o u r c e f o r h i g h e f f i c i e n c y High Performance in Waste Water Pumping HOMA submersible waste water and sewage pumps operate worldwide in numerous kinds of domestic, municipal and industrial applications. Decades of experience in the design and manufacturing of submersible pumps plus uncompromising attention to quality in every detail and strict monitoring of production quality ensure the utmost reliability and long service life of all HOMA products. Flexible system-components for problem-free installation HOMA combines efficiency, safety, high quality and robust design with a flexibility that allows the individual optimization of every project realization: Pumps for various types of application and installation, a complete program of installation equipment including pipes, valves, pump pits from concrete or composite materials, electric control and monitoring systems. With this range HOMA can provide a tailor-made solution for every waste water pumping application. 2

3 The reliability of fully automatic operation HOMA waste water pumping stations feature fully automatic control and monitoring. Reliable liquid level control systems of various types (float switch, pneumatic, ultrasound or electronic systems) are available to secure reliable pump operation at minimum energy consumption. All possible fault factors like shaft seal condition, temperatures, moisture or power supply can be automatically monitored and transferred to various alarm systems. 3

4 T h e s o u r c e f o r e x t r a o p t i o n s a n d a p p l i c a t i o n s Higher Performance to meet every Challenge Various challenges individual solutions: HOMA submersible wastewater pumps are designed for pumping sewage, sludge, effluents or surface water, including liquids containing a large proportion of solid or fibrous matter. They are installed in domestic, municipal, industrial and agricultural pumping applications. The right installation for every pump station Permanent wet well installation Submerged autocoupling guide tube system for automatic connection and disconnection of the pump from the pipework from outside the sump. All maintenance or repair work can be done outside the sump. Back in operating position, the weight of the pump ensures leak-proof discharge connection. 4 Transportable wet well installation Submerged pump mounted on a ring base stand for temporary, service or emergency operation. Discharge connection with pipe or hose. Permanent dry well installation, vertical or horizontal Flood-proof installation for pump stations with separate collection sump. Fixed flanged connection of suction and discharge pipe. Operating conditions The motors are designed for continuous operating duty (S1) at maximum 15 starts per hour. In addition to a fully submerged motor housing in wet well installation, a jacket cooled motor-variant is available for S1 operating with a non-fully submerged motor or for dry well installation. Pumps with enclosed two-channel impellers are designed for intermittent operation, normally in automatic level controlled wet or dry well sump installations. They are also suitable for limited continuous operation, as in storm water retention tanks. Vortex or enclosed multichannel impeller pumps are also designed for unlimited continuous operation, such as industrial water supply.

5 Ranges and Models selection speed: For the hydraulic ranges, the motors are designed with the following speeds: 1750 rpm = 4-pole 1160 rpm = 6-pole rpm = 8-pole 710 rpm = 10-pole 590 rpm = 12-pole Voltages: All specified data relate to an operating voltage of 380 V/3 Ph 60 Hz. Different voltages are available. Type of starting: The motors are supplied as suitable for Direct- or Star-Delta-Start. All motors are also suitable for operating with frequency converter or soft starter device. Hydraulic selection Discharge and suction flange DN 200 DN 250 DN 300 DN 400 DN 500 Reducing adapters for different autocoupling system and valve dimensions are available. Explosion protection: In addition to the version, all motors are available explosion proof according to Cl. I, Div.1, Gr. CD. Dry well variant: Besides the version for submerged operation, all pumps are also availabl for dry well or non-submerged operation. cooling is provided by a cooling jacket, using either the pumped liquid or a closed circuit coolant circulation (model U or L). monitoring: All motors are supplied with temperature sensors in the winding, bi-metalic sensors () or PTC sensors or PT 100 (). For liquids containing impurities and sludge with solid particles. For wet well installation: Standard motor version /C with oil chamber seal condition monitoring probe and moisture sensor in stator chamber. Standard motor version /C with oil chamber seal condition monitoring probe and for motors with cable junction chamber moisture sensor in junction chamber. With cooling jacket: with oil chamber seal condition monitoring probe and moisture sensor in stator chamber. Additional monitoring devices (bearing temperature, float monitoring stator room). Impeller spherical clearance: The pumps are available with impeller spherical clearances from 100 mm to 200 mm according to pump range. Pump type code: Pump AKX /5,5 F (U) /C Impeller design AK(X) = Enclosed two channel Discharge size (inch): 8=200 mm 10=250 mm 12=300 mm 16=400 mm 20=500 mm Spherical clearance (inch): 4=100 mm 5=130 mm 6=150 mm 8=200 mm Speed (rpm) 4-pole=1750 rpm 6-pole=1160 rpm 8-pole= rpm 10-pole= 710 rpm 12-pole=590 rpm Impeller diameter (mm): e.g.=300 mm power (HP) P2 frame size Jacket cooled: Jacket cooled motor for nonsubmerged installation U= Open circuit pumped liquid cooling L=Closed circuit liquid cooling Monitoring devices (see motor monitoring) Explosion proof motor 5

6 T h e s o u r c e f o r i n c r e a s e d s a f e t y a n d r e l i a b i l i t y Design Proven Quality in Detail More quality in design and materials less maintenance and failures Quality can be measured HOMA submersible waste water pumps are characterized by the robust design, generous dimensioning and high quality materials of all components. Materials housing Cast iron EN-GJL ) Pump housing Cast iron EN-GJL ) Cast iron EN-GJS ) Impeller Cast iron EN-GJL ) 3 ) Cast iron EN-GJS ) Wear rings Bronze / Stainless steel shaft Stainless steel Mechanical seals Silicon-carbide / Silicon-carbide cooling jacket (model U) Stainless steel Seals and O-rings NBR (Perbonane) 4 ) Cable H07RN-F (PLUS) 5 ) 1 ) from DN 400 available 4 ) also available from FPM (vitone) 2 ) also available in stainless steel 5 ) screened cable 3 ) also available in bronze Discharge With DIN/ANSI flange DN 200 up to DN 500 (PN 10) Non-clogging, high efficiency impellers with replaceable wear ring and large spherical clearance. Shaft seals Two independently working siliconcarbide mechanical seals in tandemarrangement Oil chamber Separate large oil chamber, lubricating and cooling the mechanical seals, forming an extra safety and inspection element. Electronic seal condition monitoring probe: Three-phase electric motors, with 4-, 6-, 8-, 10- or 12-pole motor speed. Insulation class H (180 C), degree of protection IP 68. Explosion protection. All models available with explosion proof motors. cooling s for submerged operation are cooled by the surrounding liquid. For dry well or non-submerged operation, motors are available with a cooling jacket, providing a cooling circulation of water from the pump volute (model U). Alternatively, a closed circuit liquid cooling system is available without directly using the pumped liquid for the cooling circuit, providing the heat exchange through a contact surface between heat exchange chamber and pump chamber Thermal sensor (bi-metal) Embedded in the motor winding. PTC sensors or PT 100 available on request Moisture monitoring in stator chamber Standard, except Model. Float monitoring Shaft bearing Maintenance-free, prelubricated ball bearings. Temperature monitoring of the shaft bearings Available. Cable junction chamber Separate junction chamber ( from motor size F, below ) Electronic moisture sensor in junction chamber from motor size F, below. Pressure sealed, strain relief cable entry. Anti-condensation heating for cable junction chamber and stator housing available 6

7 NEW! Now available with closed liquid cooling system 6 backflow of hot cooling liquid into heat exchange chamber inflow of cold cooling liquid into motor jacket chamber 5 10 small impeller for pumping the cooling liquid 9 heat exchange of cooling liquid with cold pumped liquid trough pump flange, spiral-shaped for maximum surface

8 Pump ranges selection chart DN200 AKX pole 100 mm Ø Spherical clearance 1750 rpm See page 10 AKX pole 100 mm Ø Spherical clearance 1160 rpm See page 11 AKX pole 100 mm Ø Spherical clearance 850 rpm See page 12 AK pole 130 mm Ø Spherical clearance 1160 rpm See page13 DN250 AKX pole 150 mm Ø Spherical clearance 1160 rpm See page 14 DN300 AKX pole 150 mm Ø Spherical clearance 870 rpm See page 15 AKX pole 150 mm Ø Spherical clearance 710 rpm See page 16 8

9 DN400 AKX pole 165 mm Ø Spherical clearance 1160 rpm See page 17 AKX pole 165 mm Ø Spherical clearance 890 rpm See page 18 AKX pole 165 mm Ø Spherical clearance 710 rpm See page 19 AKX pole 200 mm Ø Spherical clearance 890 rpm See page 20 DN500 AKX pole 200 mm Ø Spherical clearance 710 rpm See page 21 AKX pole 200 mm Ø Spherical clearance 590 rpm See page 22 9

10 DN200 - AKX pole 100 mm Ø Spherical clearance 1750 rpm Performance curves Hydraulic performance Technical data 380V/3Ph 60Hz Standard and model Wet well installation Pump type input 1 AKX /139H/C () AKX /139H/C () AKX /161H/C () AKX /161H/C () AKX /195H/C () AKX /195H/C () AKX /214H/C () AKX /214H/C () AKX /280R/C AKX /317R/C Standard and model Dry well installation Pump type input 1 AKX /139HU () AKX /139HU () AKX /161HU () AKX /161HU () AKX /195HU () AKX /195HU () AKX /214HU () AKX /214HU () AKX /280RU AKX /317RU

11 DN200 - AKX pole 100 mm Ø Spherical clearance 1160 rpm Performance curves Hydraulic performance Technical data 380V/3Ph 60Hz Standard and model Wet well installation Pump type input 1 AKX /21.5P/C () AKX /21.5P/C () AKX /26F/C () AKX /30F/C () AKX /34.5F/C () AKX /40F/C () AKX /52G/C () AKX /52G/C () AKX /52G/C () AKX /64G/C () AKX /64G/C () AKX /77G/C () AKX /77G/C () AKX /91G/C () AKX /91G/C () AKX /105H/C () AKX /91G/C () AKX /105H/C () AKX /105H/C () AKX /125H/C () Standard and model Dry well installation Pump type input 1 AKX /21.5PU () AKX /21.5PU () AKX /26FU () AKX /30FU () AKX /34.5FU () AKX /40FU () AKX /52GU () AKX /52GU () AKX /52GU () AKX /64GU () AKX /64GU () AKX /77GU () AKX /77GU () AKX /91GU () AKX /91GU () AKX /105HU () AKX /91GU () AKX /105HU () AKX /105HU () AKX /125HU ()

12 DN200 - AKX pole 100 mm Ø Spherical clearance 850 rpm Performance curves Hydraulic performance Technical data 380V/3Ph 60Hz Standard and model Wet well installation Pump type input 1 AKX /9.7P/C AKX /9.7P/C AKX /9.7P/C AKX /17.2F/C AKX /17.2F/C AKX /17.2F/C AKX /19.7F/C AKX /22.4F/C AKX /26F/C AKX /26F/C AKX /29.5F/C AKX /39G/C () AKX /39G/C () AKX /39G/C () AKX /48G/C () AKX /39G/C () AKX /48G/C () Standard and model Dry well installation Pump type input 1 AKX /9.7PU AKX /9.7PU AKX /9.7PU AKX /17.2FU AKX /17.2FU AKX /17.2FU AKX /19.7FU AKX /22.4FU AKX /26FU AKX /26FU AKX /29.5FU AKX /39GU () AKX /39GU () AKX /39GU () AKX /48GU () AKX /39GU () AKX /48GU ()

13 DN250 - AK pole 130 mm Ø Spherical clearance 1160 rpm Performance curves Hydraulic performance Technical data Standard and model Wet well installation Pump type input 1 AK /40F/C () AK /40F/C () AK /52G/C () AK /52G/C () AK /64G/C () AK /64G/C () AK /77G/C () AK /64G/C () AK /77G/C () AK /77G/C () AK /91G/C () Standard and model Dry well installation Pump type input 1 AK /40FU () AK /40FU () AK /52GU () AK /52GU () AK /64GU () AK /64GU () AK /77GU () AK /64GU () AK /77GU () AK /77GU () AK /91GU ()

14 DN300 - AKX pole 150 mm Ø Spherical clearance 1160 rpm Performance curves Hydraulic performance Technical data 380V/3Ph 60Hz Standard and model Wet well installation Pump type input 1 AKX /91G/C () 2 AKX /105H/C () 3 AKX /125H/C () 4 AKX /151H/C () 5 AKX /151H/C () 6 AKX /170H/C () 7 AKX /170H/C () 8 AKX /247R/C 9 AKX /247R/C 10 AKX /286R/C 11 AKX /323R/C 12 AKX /323R/C Standard and model Dry well installation Pump type input 1 AKX /91GU () AKX /105HU () AKX /125HU () AKX /151HU () AKX /151HU () AKX /170HU () AKX /170HU () AKX /247RU AKX /247RU AKX /286RU AKX /323RU AKX /323RU

15 DN300 - AKX pole 150 mm Ø Spherical clearance 870 rpm Performance curves Hydraulic performance Technical data 380V/3Ph 60Hz Standard and model Wet well installation Pump type input 1 AKX /39G/C () AKX /48G/C () AKX /48G/C () AKX /58G/C () AKX /70G/C () AKX /70G/C () AKX /70G/C () AKX /97H/C AKX /110H/C AKX /110H/C AKX /129H/C AKX /129H/C AKX /154H/C Standard and model Dry well installation Pump type input 1 AKX /39GU () AKX /48GU () AKX /48GU () AKX /58GU () AKX /70GU () AKX /70GU () AKX /70GU () AKX /97HU AKX /110HU AKX /110HU AKX /129HU AKX /129HU AKX /154HU

16 DN300 - AKX pole 150 mm Ø Spherical clearance 710 rpm Performance curves Hydraulic performance Technical data 380V/3Ph 60Hz Standard and model Wet well installation Pump type input 1 AKX /28G/C AKX /28G/C AKX /28G/C AKX /35G/C AKX /35G/C AKX /35G/C AKX /41G/C AKX /58H/C AKX /58H/C AKX /74H/C AKX /74H/C AKX /74H/C Standard and model Dry well installation Pump type input 1 AKX /28GU AKX /28GU AKX /28GU AKX /35GU AKX /35GU AKX /35GU AKX /41GU AKX /58HU AKX /58HU AKX /74HU AKX /74HU AKX /74HU

17 DN400 - AKX pole 165 mm Ø Spherical clearance 1160 rpm Performance curves Technical data Hydraulic performance Standard and model Wet well installation Pump type input Technical information of individual pump types! 17

18 DN400 - AKX pole 165 mm Ø Spherical clearance 890 rpm Performance curves Technical data Hydraulic performance Standard and model Wet well installation Pump type input Technical information of individual pump types! 18

19 DN400 - AKX pole 165 mm Ø Spherical clearance 710 rpm Performance curves Technical data Hydraulic performance Standard and model Wet well installation Pump type input Technical information of individual pump types! 19

20 DN500 - AKX pole 200 mm Ø Spherical clearance 890 rpm Performance curves Technical data Hydraulic performance Standard and model Wet well installation Pump type input Technical information of individual pump types! 20

21 DN500 - AKX pole 200 mm Ø Spherical clearance 710 rpm Performance curves Technical data Hydraulic performance Standard and model Wet well installation Pump type input Technical information of individual pump types! 21

22 DN500 - AKX pole 200 mm Ø Spherical clearance 590 rpm Performance curves Technical data Hydraulic performance Standard and model Wet well installation Pump type input Technical information of individual pump types! 22

23 Installations and Dimensions Pump type DN1 DN2 Amax B B1 C D E F1 F2 øg H AKX844-( )/H AKX884-( )/R AKX846-( )/P AKX /F AKX846-( )/F AKX846-( )/G AKX846-( )/G AKX846-( )/H AKX848-( )/P AKX848-( )/F AKX848-( )/G AK1056-( )/F AK1056-( )/G AKX1266-(415)/G AKX1266-( )/H AKX1266-( )/R AKX1268-( )/G AKX1268-( )/H AKX12610-( )/G AKX12610-( )/H Wet well installation with auto-coupling system DN200 DN250 DN300 Anchor bolt (4x) (2x) Pipe 2½ Anchor bolt (4x) (2x) Pipe 2½ Anchor bolt (4x) (2x) Pipe 2½ Anchor bolt (4x) Anchor bolt (4x) Anchor bolt (4x) 23

24 K1 K2 K3 L M O P1 P2 Q Rmax S1 S3 Tmax V K l a p p e r a n s c h n i t t Wet well installation with base stand Dry well installation vertical with base stand Dry well installation horizontal Anchor bolt (4x) Anchor bolt (4x) Anchor bolt (2x) 24

25 Accessories Permanent wet well installation with autocoupling system Transportable wet well installation Permanent dry well installation vertical Permanent dry well installation horizontal K l a p p e r a n s c h n i t t Description Type Dimension Part Description Type Dimension Part Auto-coupling system, cast iron, consisting of auto-coupling with flanged elbow, flanged pump coupling and upper slide rail bracket Auto-coupling system, cast iron, consisting of auto-coupling with flanged elbow, flanged pump coupling and upper slide rail bracket Intermittend upper slide rail bracket - Cast iron Guide rails, pair, per meter - Galvanized steel - Stainless steel KK 200/200 KK 250/200 KK 250/250 KK 300/250 KK 300/300 KK 400/350 KK 400/400 KS 200/200 KS 250/250 DN200 DN250/200 DN250 DN300 /250 DN300 DN400/350 DN400 DN200 DN250 2½" for DN200 and DN250 2½" for DN300 3" for DN400 2" 2½" 3" 2" 2½" 3" Flanged discharge pipe, with gasket and fixing bolts Discharge pipe, per additional meter Flanged reducer Flanged swing check valve, cast iron Flanged gate valve, cast iron Ring base stand NB200 NB250 NB300 NB350 NB400 DN200 DN250 DN300 DN400 DN200 DN250 DN300 DN350 DN400 DN200 DN250 DN300 DN400 DN200 DN250 DN300 DN350 DN Lifting chain, Galvanized steel, per meter - Galvanized steel - Stainless steel Shackle, - Galvanized steel - Stainless steel Pump stand for vertical dry well installation on concrete base with 90 suction elbow and cleaning hole (DN200-DN250) Mounting plate for vertical dry well installation on concrete base with 90 suction elbow TVS200 R TVS200/250 R TVS250 R TVS250/300 R TVS300R TVS350 TVS400R TVM350 TVM400 DN200 DN200/250 DN250 DN250/300 DN300 DN350 DN400 DN350 DN steel elbow with 2 flanges, gasket and fixing bolts DN200 DN250 DN300 DN Screw kit with gaskets - Galvanized steel - Stainless steel DN200 DN250 DN300 DN200 DN250 DN cast iron elbow with cleaning hole and 2 flanges, gasket and fixing bolts DN200 DN200/250 DN250 DN250/300 DN300 DN400 Stainless steel pipes, fittings. Electrical or electronic control panels for pumps and pump stations with accessories. Sumps of concrete or synthetic material for complete pump stations please see special leaflet. Flanged Y-piece for twin pump arrangement, gasket and fixing bolts DN200 DN250 DN300 DN400 Pump housing with cleaning hole. Accessories DN

26 HOMA Product Range Submersible waste water pumps Deep-well submersible pumps Submersible sewage pumps Submersible grinder pumps with cutter system Waste water disposal units Sewage disposal units Packaged pump stations Mixers and flow generators Injector systems for tank cleaning Garden pumps and domestic booster units Control boxes Worldwide Presence HOMA Pumpenfabrik GmbH P.O. Box Neunkirchen-Seelscheid; Germany Phone +49 (0)22 47 /702-0 Fax +49 (0) / Internet: We reserve the right to alter our specifications without notice. HOMA pumps are installed in more than 60 countries around the world in countless projects of various kinds. They comply to all international safety and quality s and are certified by many institutions and organisations responsible for national waste water treatment s. To maintain and further develop this high quality level is our main target. Network of Sales and Service Partners HOMA provides a worldwide network of agents and distributors supporting our customer with excellent sales and service assistance in planning, specification and selection, including a computer software program available on CD-ROM or from the WorldWide- Web. 0.0/0314 (RP) 001 / Nr EN Pictures: imagewerks / Top view of a vortex / getty images, Zauberhut / Abwasser / fotolia.com, Bernd Geller / Belebungsbecken / fotolia.com, MEV Verlag GmbH / Industrie / MEV02047 Vol. 2, Alex Buckingham / Wassertropfen / Digital Vision Ltd.

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