G20 Series. G20 Close-coupled with Brass pump head ATEX. G20 Version 1 01/15
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1 G20 Series Maximum Flow Rate: 3.8 l/min (1.0 gpm) Maximum Pressure: 103 bar (1500 psi) for Metallic Pump Heads 24 bar (350 psi) for Non-metallic Pump Heads AEX G20 Close-coupled with Brass pump head G21 Shaft-driven with Polypropylene pump head G22 Flexible-coupled with Stainless Steel pump head
2 G20 Series Performance Capacities Flow Max. Max. Flow 69 bar (1000 psi) Model rpm gpm l/min G20-X G20-E G20-S G20-B G20-G Pressure Maximum Inlet Pressure 17 bar (250 psi) Maximum Discharge Pressure Metallic Pump Heads: G20 to 24 bar (350 psi) G21 to 103 bar (1500 psi) G22 to 103 bar (1500 psi) Non-metallic Pump Heads: 17 bar (250 psi) Polypropylene 24 bar (350 psi) PVDF Performance and speciication ratings apply to G20, G21 and G22 conigurations unless speciically noted otherwise. Maximum Flow at Designated Pressure G20 7 bar (100 psi) 34 bar (500 psi) 69 bar (1000 psi) 1.0 X-cam 3.8 G21/G22 7 bar (100 psi) 34 bar (500 psi) 69 bar (1000 psi) 103 bar (1500 psi) E-cam Gallons Per Minute Liters Per Minute 0.4 S-cam B-cam 0.8 G-cam Revolutions Per Minute S, B & G cam options based on 0.7 bar (10 psi) inlet pressure. 2
3 G20 Series Speciications Flow 69 bar (1000 psi) 4-pole 50 Hz Model rpm gpm l/min G20-X G20-E G20-S G20-B G20-G Flow 69 bar (1000 psi) 6-pole 50 Hz Model rpm gpm l/min G20-X G20-E G20-S G20-B G20-G bar (1000 psi) Model gal/rev liters/rev G20-X G20-E G20-S G20-B G20-G Maximum Discharge Pressure Metallic Heads: G20 to 24 bar (350 psi) G21 to 103 bar (1500 psi) G22 to 103 bar (1500 psi) Non-metallic Heads: 17 bar (250 psi) Polypropylene 24 bar (350 psi) PVDF Maximum Inlet Pressure 17 bar (250 psi) Maximum Operating emperature Metallic Heads: Non-metallic Heads: Maximum Solids Size Inlet Port Discharge Port Shaft Diameter Shaft Rotation Bearings Oil Capacity Weight Metallic Heads: Non-metallic Heads: 121 C (250 F) - Consult factory for correct component selection for temperatures from 71 C (160 F) to 121 C (250 F). 60 C (140 F) 200 microns 1/2 inch BSP 1/2 inch NP 3/8 inch BSP 3/8 inch NP G20: 19 mm (3/4 inch) hollow shaft G21 & G22: 19 mm (3/4 inch) Reverse (bi-directional) Precision ball bearings 0.12 liters (0.125 US quart) 5.5 kg (12 lbs.) 4.1 kg (9 lbs.) Calculating Required Power rpm gpm x psi = electric motor hp ,460 When using a variable frequency controller (VFD) calculate the hp or kw at minimum and maximum pump speed to ensure the correct hp or kw motor is selected. Note that motor manufacturers typically de-rate the service factor to 1.0 when operating with a VFD. NPSHr (feet of water) rpm l/min x bar = electric motor kw Calculating Pulley Size motor pulley OD pump rpm Net Positive Suction Head (NPSHr) Positive inlet pressure required for: Revolutions Per Minute A) All pumps with PFE diaphragms = Self-priming: pump pulley OD motor rpm B) Pumps with B-cam or G-cam (consult factory) X E, S Each Hydra-Cell pump has different lift capability depending on model size, cam angle, speed, and luid characteristics. o ensure that your speciic lift characteristics are met, refer to the inlet calculations regarding friction, and acceleration head losses in your Hydra-Cell Installation & Service Manual. Compare those calculations to the NPSHr curves above. B G NPSHr (meters of water)
4 G20 Series Representative Drawings G20 Models with Metallic Pump Head mm (Inches) Ø 200 (7.87) 92.5 (3.64) Ø 165 (6.50) (.75) 4X Ø 12 (.47) 2X M10 X (8.38) (8.65) 56 (2.20) 3/8 BSP (10.68) 74.3 OU IN (4.15) 100 (3.94) 1/2 BSP G20 Models with Non-Metallic Pump Head mm (Inches) 92.5 (3.64) Ø 165 (6.50) Ø 149 (5.870) (8.63) (.75) 55.9 (2.20) Outlet 3/8" BSP Ø 10.7 (.42) (4.15) 82.6 (3.25) Note: Contact factory for additional drawings of speciic models and conigurations (.25) Inlet 1/2" BSP (9.97)
5 G20 Series Representative Drawings G21 Models with Metallic Pump Head mm (Inches) 57.1 (2.25) (.75) 3X Ø (8.40) 87.6 (3.45) 53.8 (2.12) (5.19) 3X Ø (8.40) (8.93) (9.20) 24.3 (.96) 48.6 (1.91) 3/8 BSP OU IN (4.50) (4.98) 1/2 BSP G21 Models with Non-Metallic Pump Head mm (Inches) 57.2 (2.25) 87.6 (3.45) Ø 8.4 (thru hole) (.33) Ø 12.7 (.50) (thru hole 2 places) 53.8 (2.12) 132 (5.18) (9.18) (.625) 24.4 (.96) 48.5 (1.91) Outlet 3/8" BSP (4.50) 127 (4.98) Inlet 1/2" BSP Note: Contact factory for additional drawings of speciic models and conigurations. 5
6 G20 Series Representative Drawings G22 Models with Metallic Pump Head mm (Inches) 2X M10 X 1.5 Ø 200 (7.87) 19 (.75) 4X Ø 12 (.47) (8.38) 143 (5.63) 3/8 BSP (10.41) OU IN /2 BSP (7.09) G22 Models with Non-Metallic Pump Head mm (Inches) Ø 165 (6.50) Ø 149 (5.870) (8.63) 4X Ø 10.7 (.42) (.625) 143 (5.63) Outlet 3/8" BSP 105 (4.15) (7.09) Inlet 1/2" BSP Note: Contact factory for additional drawings of speciic models and conigurations (9.97)
7 G20 Series Representative Drawings Pump/Motor Adaptor mm (Inches) 165 (Ø 6.50) 149 (Ø 5.870) Maximum Coupler O.D (3.25) Valve Selection A Hydra-Cell G20, G21 or G22 pumping system uses a C46 Pressure Regulating Valve (Ø 0.42) (4 x) (4.00) Part Number: A Must be ordered separately for G22 models (optional for G21 models) for use with IEC 80 and 90 frame motors, B5 lange. NEMA adaptor available - consult factory. 7
8 G20 Series How to Order Ordering Information A complete G20 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example: G20GAPGHFECG. Order Digit Code Description 1-3 Pump Configuration G20 Close-coupled to IEC 80 motor (BSP Ports) G21 G22 Shaft-driven (BSP Ports)* For use with pump/motor adaptor (BSP Ports)* *Pump/motor adaptors ordered separately. See previous page. 4 Hydraulic End Cam X Max 3.1 l/min ( rpm E S B G Max 2.3 l/min ( rpm Max 1.7 l/min ( rpm Max 1.0 l/min ( rpm Max 0.6 l/min ( rpm 5 Pump Head Version D A BSP Ports (for all G20, G21 & G22 pumps) AEX (Note: AEX 94/9/EC Certified, Category 2, Zone 1. Includes certificate and oil level monitor.) 6 Pump Head Material B Brass M P S PVDF Polypropylene 316L Stainless Steel 7 Diaphragm & O-ring Material E EPDM (requires EPDM-compatible oil - Digit 12 oil code J) G J P FKM PFE (available with X and E cams only) Neoprene Buna-N 8 Valve Seat Material C Ceramic D H S ungsten Carbide 17-4 Stainless Steel 316L Stainless Steel Order Digit Code Description 9 Valve Material C Ceramic D F ungsten Carbide 17-4 Stainless Steel N Nitronic Valve Springs E Elgiloy 11 Valve Spring Retainers C Celcon H M P Y 17-7 Stainless Steel PVDF Polypropylene Nylon 12 Hydra-Oil G 5W30 cold-temp severe-duty synthetic oil J K 20-wt EPDM-compatible oil Food-contact oil 8
9 WANNER Partners in over 70 Countries WANNER ENGINEERING - WORLD HEADQUARERS & MANUFACURING Minneapolis USA t: (612) e: sales@wannereng.com WANNER PUMPS Kowloon HONG KONG t: e: sales@wannerpumps.com WANNER ENGINEERING Latin American Ofice t: +55 (11) e: sales@wannereng.com WANNER PUMPS Shanghai CHINA t: e: sales@wannerpumps.com WANNER INERNAIONAL Hampshire UK t: +44 (0) e: sales@wannerint.com
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