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1 SLEEVED PLUG VALVES
2 PLUG VALVES Design Features Summary 1. Bi-directional inline bubble tight seal independent of line pressure. 2. Multiple external bubble tight seals independent of line pressure. 3. Direct mechanical three point adjustment independent of line pressure. 4. Independent travel stops. 5. Full encapsulation and retention of all leading edges of PTFE sleeve and top seal components. 6. Full lip at port openings protects PTFE sleeve. 7. Contoured waterway assures minimum flow turbulence characteristic. 8. No body cavities to entrap flow media. 9. Positive flow direction indication. 10. Drilled and tapped flange mounting pads independent of cover and top seal assembly. Other Features - Bi-directional flow. - Quarter turn operation - Nonlubricated - Self-cleaning on each operation. - Two way and multiport configurations - Special service and jacketed designs available. - All casting components traceable to mill test certificates. - Investment cast on all materials for sizes 1/2" - 10" (Class 150) - Investment cast on all materials for sizes 1/2" 6" (Class 300) - Investment cast on all materials for sizes 1/2" 6" (Class 600) - Castings meet level 1 casting specifications - Heavy duty gears are standard on all our valves
3 HOW TO ORDER Size Range available from 1/2" to 18" Refer to catalog for Class availability Port R: Reduced Port F: Full Port Class 15: Class : Class : Class 600 Flow 2: 2 Way 3: 3 Way End Connection F: Flanged Raised Face FF: Flanged Flat Face SE: Screwed SW: Socket Weld X: Screwed x Socket Weld BW: Buttweld S: Special Operator W: Wrench WL: Wrench + Locking device EG: Enclosed Gear EGL: Enclosed Gear + Locking device B: Bare Stem Flow Pattern (leave blank for 2 way) FA1, FA2, FA3, FA4, FA5 Refer to catalog for patterns Body Material Refer to Body & Plugs Material Table Plug Material Refer to Body & Plugs Material Table Sleeve Material P: PTFE R: RTFE G: GF2P A: PFA U: UHMWPE K: PEEK Z: HIGH TEMPERATURE TEFLON Special (Combination of Specials can be used) FS: Fire Safe FE: Severe Service Valves HF: HydroFluoric Acid Valves CL: Prepared for Chlorine Service OX: Prepared for Oxygen Service DBB: Double Block & Bleed PJ: Partial Jacket FJ: Full Jacket CCV: Cage Control Valve V6: V-Port 60 Deg. S: Special (description required) VN: Vented Plug (specify location & Diameter) U: Upstream D: Downstream B: Bottom Exemple for Vented Plug: VN(U,B,1/4") Note: HF,FS,CL are vented by defaut, refer to catalog for details. FLUOROSEAL SLEEVED PLUG VALVES End Flow Body Plug Sleeve Size Port Class Flow Connection Operator Pattern Material Material Material Special / / - - / - - Body & Plugs Material Table CODE DESCRIPTION ASTM DESIGNATION DI Ductile Iron A395 WCB Carbon steel ASTM A216 WCB LCB Carbon steel Low Temp. ASTM A stainless steel ASTM A351 CF8 304L 304L stainless steel ASTM A351 CF stainless steel ASTM A351 CF8M 316L 316L stainless steel ASTM A351 CF3M stainless steel ASTM A351 CG8M 317L 317L stainless steel ASTM A351 CG3M A20 Alloy 20 ASTM A351 CN7M B61 Bronze ASTM B61 CD4 CD4MCu ASTM A351 CD4MCu HB Hastelloy B ASTM A494 N7M HB2 Hastelloy B 2 ASTM A494 N12MV HC Hastelloy C ASTM A494 CW6M I600 Inconel ASTM A494 CY40 NI Nickel ASTM A494 CZ-100 MO Monel ASTM A494 M-35-1 NAB Ni-Al Bronze ASTM B367 Gr.958 TC3 Titanium ASTM B367 Gr.C3 ZC2 Zirconium ASTM B752 Gr. 702C ZC5 Zirconium ASTM B752 Gr. 705C OTHER & SPECIAL ALLOYS AVAILABLE ON REQUEST
4 DESIGN FEATURES Design Features FluoroSeal, Nonlubricated, Sleeved Plug Valves possess the state-of-the-art in PTFE fluorocarbon seated designs. With little or no maintenance and trouble free operation, a high integrity bubble tight seal is provided both inline and to atmosphere. The specific design features contributing to the superiority of this product are described, as a function of their individual purpose and engineering precautions taken to assure maximum service life. PTFE fluorocarbon, utilized in the FluoroSeal sleeve and top seal components, is universally corrosion resistant being inert to all but a few rarely encountered chemicals. It is thermoplastic that can be used at a continuous service temperature of 400 F (204 C) and much higher temperatures can be satisfactorily sustained for shorter periods. Having a very low coefficient of friction it is self-lubricating negating the need for any other lubrication. Since PTFE is susceptible to deformation as it is put under load and to cold flow, as it becomes more pliable at elevated temperatures, precaution must be taken to control this activity to the advantage of the intended purpose of the valve. The FluoroSeal internal body configuration has been designed to totally contain all of the leading edges of the PTFE sleeve at the top, at the bottom and around the entire port opening adjacent to the waterway. Any tendency the sleeve has to grow is accommodated by relief areas, designed for this purpose, positioned at 90 degrees to the body port openings, The port defining metal lips protects the PTFE sleeve from erosion and any possibility of sleeve rotation within the body. The waterway in the body has been designed with a contour providing a flow path that assures a minimum flow turbulence characteristic. The critical sealing areas circumferentially around the top and bottom of the sleeve and around the body port openings are maintained by means of an adjustable tapered plug compressing the PTFE sleeve over raised ribs. The PTFE top seal components are similarly contained and protected from damage. A counter bore is provided at the top of the metal body to encapsulate the outside diameter of the formed PTFE diaphragm in conjuction with the formed metal diaphragm and to protect it from rupturing by regulating the amount of compression at this point. The inside diameter of the formed PTFE diaphragm, adjacent to the plug stem, is also contained by means of a unique lip design of the formed metal diaphragm preventing extrusion and maintaining the stem seal throughout variable service conditions. This unique formed metal diaphragm also provides a positive electrical ground between the plug and body eliminating the need for an extra component to fulfill this function as in the case of other valve manufacturers designs. Three point external adjusting bolts in the cover assures equilibrium to the compression of the stem and inline seals by imparting a balanced force through a metal thrust washer located under the cover above the formed metal diaphragm. This mechanism provides a multiple seal to atmosphere and a double (downstream & upstream) bi-directional inline seal. Independent wrench stops are cast on the cover to limit the stroke at the open and close positions without endangering the integrity of the seal adjustment as in other manufacturers designs. Parallel flats are machined on the sides of the plug stem providing positive indication of the direction of flow at all time, independent of other position indicators. All major pressure containing components, body, plug and cover, of FluoroSeal valves, are fully traceable to mill test certificates assuring material authenticity. Quality levels are maintained through continual inspection and manufacturing surveillance of these and all other components. A concerted effort is made to conform to all regulatory authority requirements as where and when invoked, in keeping with FluoroSeal s pledge of quality first. 1
5 VALVE COMPONENTS WRENCH ADJUSTING BOLT COVER COVER BOLTS COMBINATION FORMED METAL DIAPHRAGM AND STATIC ELIMINATOR THRUST WASHER PTFE DELTA RING COMBINATION PTFE DIAPRRAGN AND STEM SEAL COLLAR MATERIALS OF CONSTRUCTION Body and Plug 1 Cover 2 Cover Bolts 2 Adjusting Bolts Thrust Washer Metal Diaphragm 3 Delta Ring Diaphragm Sleeve 4 Wrench Operator 5 Wrench Bolt 5 Gear Assembly Gear Adaptor 5 Gear Mounting Bracket Mounting Bracket Bolts 5 As specified Ductile Iron, Carbon Steel, 304 SS Steel, 304 SS 304 SS 304 SS 304 SS, Monel PTFE Fluorocarbon PTFE Fluorocarbon PTFE Fluorocarbon Ductile Iron Steel Cast Steel Housing Steel 304 SS Steel 1. See "Technical Data" for material selections. Ductile Iron plugs will be supplied with WCB bodies unless otherwise specified. 2. Cover and bolt materials of standard valves will be supplied in accordance with the following table: PLUG PTFE SLEEVE SPECIFIED BODY MATERIAL COVER MATERIAL COVER BOLT MATERIAL Ductile Iron Ductile Iron ASTM A-193 GR. B7 Carbon Steel Carbon Steel ASTM A-193 GR. B7 All other materials CF 8 ASTM A-193 GR. B8 3. Monel metal diaphragms will be supplied with valves having a monel or nickel body or plug. All others will be supplied with 304 SS diaphragms. 4. Glass reinforced PTFE, PFA Fluorocarbon and UHMWP sleeves are available on special order SS Available on special order. BODY 2
6 2-WAY VALVES - DIMENSIONAL DATA Fig. 152F DIMENSIONS TO ANSI B16.5 & B SIZE L H D K G B F D Q N WT S in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. NO. (kg.) (lbs.) 1/ / / *2-1/ EG Dimensions for sizes larger than 14 available on request *21/2 valves are made from 3 casting, but flanges are machined to 21/2 dimensions N= Number of holes (1) 2 top holes in flanges are tapped for 3/4-10 UNC Threads (2) 2 top holes in flanges are tapped for 7/8-9 UNC Threads (3) 2 top holes in flanges are tapped for 1" -8 UNC Threads CLASS 150 LBS Flanged Ends Wrench Operated (EG) Enclosed Gear Operated Actuators optional on all sizes Fig. 302F DIMENSIONS TO ANSI B16.5 & B CLASS 300 LBS Flanged Ends Wrench Operated (EG) Enclosed Gear Operated Actuators optional on all sizes SIZE L H D K G B F D Q N WT'S in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. NO. (kg) (lbs.) 1/2" /4" " /2" " *2-1/2" " " " EG " " " " " Dimensions for sizes larger than 14 available on request *21/2 valves are made from 3 casting, but flanges are machined to 21/2 dimensions N= Number of holes 3
7 2-WAY VALVES - DIMENSIONAL DATA Fig. 152/302 SE CLASS 150/300 Screwed Ends Wrench Operated Actuators optional DIMENSIONS TO ANSI B SIZE L H Q Wt's in. mm. in. mm. in. mm. (kg) (lbs.) 1/2" /4" " /2" " Fig. 152/302 SW CLASS 150/300 Socketweld Ends Wrench Operated Actuators optional DIMENSIONS TO ANSI B SIZE L H D J F Q Wt's in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. (kg) (lbs.) 1/2" /4" " /2" "
8 3 WAY & MULTIPORT
9 3-WAY VALVES Flow arrangements: Flow is indicated by the arrow. When rotating plugs FA2, FA3 or FA4 a transflow condition exists at all times. Only position B in plugs FA1 And FA5 will provide a shut off condition. Valves will be supplied with 90 0 operators as standard, should operator be needed, please specify. PLUG TYPE FA1 FA2 FA3 FA4 FA5 Position A 0 0 Position B 90 0 Position C
10 3-WAY VALVES - DIMENSIONAL DATA Fig. 153 F CLASS 150 LBS Flanged Ends Wrench Operated (EG) Enclosed Gear Operated Actuators optional on all sizes DIMENSIONS TO ANSI B16.5 & B SIZE L H D K g b f d Q G N Wt's in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. NO. (kg.) (lbs.) 1/2" /4" " /2" " /2" " " " EG " " " " N/A N/A 12 2 N/A N/A 14" N/A N/A 12 3 N/A N/A Dimensions for sizes larger than 14 available on request *21/2 valves are made from 3 casting, but flanges are machined to 21/2 dimensions N= Number of holes (1) 2 top holes in flanges are tapped for 3/4-10 UNC Threads (2) 2 top holes in flanges are tapped for 7/8-9 UNC Threads (3) 2 top holes in flanges are tapped for 1" -8 UNC Threads Fig. 303 F DIMENSIONS TO ANSI B16.5 & B CLASS 300 LBS Flanged Ends Wrench Operated (EG) Enclosed Gear Operated Actuators optional on all sizes SIZE L H D K g b f d Q G N Wt's in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. NO. (kg) (lbs.) 1/2" /4" " /2" " /2" " " " EG " " " N/A N/A 16 N/A N/A 12" N/A N/A 16 N/A N/A 14" N/A N/A 20 N/A N/A Dimensions for sizes larger than 14 available on request *21/2 valves are made from 3 casting, but flanges are machined to 21/2 dimensions N= Number of holes 7
11 3-WAY VALVES - DIMENSIONAL DATA Fig. 153/303 SW DIMENSIONS TO ANSI B CLASS 150/300 Socketweld Ends SIZE L H D J F G Q Wt's in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. (kg) (lbs.) 1/2" /4" " /2" " Fig. 153/303 SE DIMENSIONS TO ANSI B CLASS 150/300 Screwed Ends SIZE L H G Q Wt's in. mm. in. mm. in. mm. in. mm. (kg) (lbs.) 1/2" /4" " /2" "
12 SPECIAL PRODUCTS
13 FLUOROSEAL CAGED PLUG VALVES Caged Control Valves The caged control valve is ideal for abrasive applications with high concentrations of solids. The caged control valve is commonly used in both throttling and on/off applications. Caged valves have been used successfully in many critical applications in the Mining, Pulp & Paper, and Chemical Processing industries. The design of the Caged Control valve provides maximum protection to the PTFE sealing surfaces in the plug valves. The key to the caged design is that the PTFE sleeve in the plug valve is never directly exposed to the process flow. This allows the sleeve to maintain its sealing integrity in abrasive applications. The design of the caged control valve allows the plug to rotate freely around a fixed cage within the body. The cage stays stationary in the body while the plug rotates around the cage. Thus the sealing area of the plug is in direct contact with the sleeve to provide bubble tight shutoff. The cage stays in position protecting the PTFE sleeve from the flow while the plug is in any intermittent position such as when the valve is moving from the open to the closed position or when the valve is throttling. The cage has upper and lower bearings made from either UHMWPE or RTFE that prevents galling between the plug and cage. A keyway keeps the cage from rotating in the body. The body has a male key and the cage has a female keyway that keeps the cage locked into the body. This allows free movement of the plug around the cage. The caged control valve still allows for in line adjustment for through valve leakage just as a standard plug valve does since the plug and the cage are independent of each other. Caged control valves can be used in many abrasive applications as well as applications with suspended solids. The cage and plug in the caged control valve are generally made from CD4MCu material; it s an abrasion resistant alloy with the corrosion resistance of 316SS. Caged Control valves are available in any material, from carbon steel and stainless steel to any of the more exotic alloys. Outer Plug Cage Full flow Plug 0 0 Control flow Plug throttling shut-off Plug
14 V-PORT & CHARACTERIZED PLUGS FluoroSeal Plug Valves are also available with Characterised Plugs for fine control applications. Standard V-Ports in 60 deg. and other custom configurations are available in all trim materials. The design and features of the FluoroSeal plug valve makes it an excellent choice for fine throtteling in slurry and chemical applications. The no cavity design allows the plug valve to throttle without exposing the stem seal to line pressure, a definite advantage over most ball valves specifically in high cycling applications. The cage control V-Port plug valve is mostly used in highly abrasive applications offering the benefits of a metal seated control valve, with the added advantage of a buble tight shutoff at a fraction of the cost. The product is available in all materials from 1 to 14. = V-Port cage assembly Typical flow chart for a 1 60 deg. V-Port. 11
15 FLUOROSEAL FIRE SEALED SLEEVED PLUG VALVES FluoroSeal sleeved plug valves with the fire seal top seal have been tested by an independent laboratory to the requirements of API 607, fourth edition and exceeded the requirements for external leakage. The FluoroSeal fire seal design utilizes a PTFE sleeve and PTFE diaphragm as the external sealing components under normal conditions. Should these components be destroyed by fire, external leakage is prevented by: 1. A secondary flexible graphite seal ring encapsulated and compressed between the metal diaphragm and the machined counterbore in the valve body. 2. A flexible graphite delta ring encapsulated and compressed between the unique shaped metal diaphragm and the machined plug stem. FluoroSeal fire seal valves also utilize a vented plug designed to relieve pressure buildup resulting from expansion of the service media, within the plug, due to elevated temperatures caused by fire. The pressure is relieved to the upstream side, resulting in a uni-directional valve, which is indicated by an arrow on the side of the valve body. PTFE DIAPHRAGM COVER FLEXIBLE GRAPHITE RING 1/8" VENT HOLE ON UPSTREAM SIDE OF PLUG COMBINATION FORMED METAL DIAPHRAGM AND STATIC ELIMINATOR PLUG BODY FLEXIBLE GRAPHITE DELTA RING Fire Seal Assembly 12
16 HF VALVES FluoroSeal HF valves have a fire safe top seal that have been tested by an independent laboratory and have passed the requirements of API 607, fourth edition for external leakage. Pressure relief vent hole in bottom of plug MATERIALS OF CONSTRUCTION Body Plug Cover Cover Bolts Adjusting Bolts Trust Washer Metal Diaphragm Delta Ring Cover Seal Ring Diaphragm Sleeve Paint Monel Monel Monel B7M Monel Monel Monel Flexible Graphite Flexible Graphite PTFE PTFE Special for leak detection Other materials are also available. See Technical Section for material specifications. 13
17 CHLORINE VALVES Chlorine valves are provided with a pressure relief vent hole in the side of the plug to relieve pressure to the upstream side. This modification results in a uni-directional valve which is indicated on the valve whith a flow direction arrow. Vent holes can also be provided in the bottom of the plug upon request. FluoroSeal sleeved plug valves are manufactured in accordance with the recommendations of the Chlorine Institute and provide superior performance on this demanding application. All FluoroSeal chlorine valves are made from thoroughly cleaned and dried components under controlled conditions and this control is maintained through parts preparation, assembly, testing to special protective packaging. MATERIALS OF CONSTRUCTION Body Plug* Cover Cover Bolts** Adjusting Bolts Trust Washer Metal Diaphragm Delta Ring Diaphragm Sleeve Carbon Steel Monel Carbon Steel Steel Monel Monel Monel PTFE PTFE PTFE See Technical Section for material specifications Plug* - also available in hastelloy C Cover bolts** - also available in monel 14
18 FluoroSeal Severe Service Sleeved Plug Valves FluoroSeal has developed this FE model sleeved plug valve for tight emissions control in more demanding services. This valve is intended for applications in processes involving thermal cycles or a high number of mechanical operations. Proven features from the standard FluoroSeal sleeved plug valve form the basis of the design, combined with innovative use of other proven seal technologies all incorporated into a compact but robust package. Extensive testing across the envelope of intended conditions have proven the capability of the design to perform under varying applications. DESIGN FEATURES Standard lockout capability and solid position stop. Primary shaft seal extrusion is controlled with reinforced PTFE end rings, secondary shaft seal utilizes tight gap metallic shaft for full metal to metal containment. In-line seal adjustable independent of shaft seal. Innovative shaft seal* provides self-adjusting, redundant and independent packing available in all PTFE or PTFE and flexible graphite combination. Configured for optional monitoring or injection port. Bonnet is double sealed with fully contained independent PTFE and flexible graphite seal backing up the primary seal at the sleeve. PTFE sleeve provides inline and primary external seals. Performance is enhanced with full encapsulation at port opening and precise body ribs to focus sealing forces on plug. Precision (Investment) cast body provides tight dimensional control to assure concentricity between plug and body. This minimizes induced side loads to the primary seals and shaft seals during operation. *Patent Pending 15
19 DIMENSIONS with handle Class 150 SIZE L HT H D B G N O P QC E Class 300 SIZE L HT H D B G N O P QC E " and up dimensions supplied upon request. NOTE: This product is engineered for each application and is available in many alloys as well as custom configurations. Let us know your specific needs MATERIALS OF CONSTRUCTION ITEM NO. QTY DESCRIPTION MATERIALS 1 1 Bonnet Customer Specified 2 1 Plug Adjuster ASTM A351 CD-4MCU 3 1 Packing Gland ASTM A351 CD-4MCU 4 1 Packing Set Carbon Fld. PTFE & Virgin PTFE 5 1 Follower Customer Specified 6 1 Belleville Washer Inconel 7 1 Seal Washer Nitronic Top Packing Flexible Graphite 9 1 Seal Retainer Nitronic Shaft adapter 304 Stainless Steel 11 1 Stop 304 Stainless Steel 12 2 Packing Bolt 304 Stainless Steel 13 2 Plug Bolt 304 Stainless Steel 14 1 Plug Customer Specified 15 4 Bonnet Bolt Customer Specified 16 1 BodySeal Retainer Customer Specified 17 1 BodySeal Flexible Graphite 18 1 BodySeal Virgin PTFE 19 1 Body Customer Specified 20 1 Thrustwasher Carbon RPTFE 21 1 Sleeve Virgin PTFE 22 1 Handle Ducline Iron 23 1 Handle Bolt Carbon Steel 24 1 Pipe Plug 316 Stainless Steel 16
20 FULL PORT PLUG VALVES You like the design features of our standard port valves, but you are concerned about flow restrictions? Now, you have the best of two worlds: FluoroSeal proven design combined with non-restricted flow. Now, you have the choice. The new F Series, is available in: Classes 150, 300 and 600 lbs. Size range from 1 to 12. Same material offering as our standard valves. CLASS 600 Refer to size range availability for selection, available in all materials, except ductile iron. 17
21 DOUBLE BLOCK AND BLEED AND SAMPLING VALVES Because of the double port seals in both directions and the sealed isolation of the chamber below the plug and the areas around the plug, 90 0 to the port openings, a drainage connection into the plug cavity may be drilled and tapped through the body from either side or the bottom. A 1/4 drain connection is standard, but other sizes can also be provided. Specify connection size; length as indicated on the drawing and whether the bleed valve is required. A FluoroSeal Fig. 152/302SE is ideally suited as the bleed valve. BLOCK VALVE SPECIFY BLEED VALVE ENGINEERED SOLUTIONS DIVISION Our Engineered Solutions Division (ESD) is staffed with highly skilled engineers,technicians and draftsmen specialized in modifying existing designs to meet your special needs. You are not sure of the compatibility of your process with your valve selection? We will assist you in making the most appropriate selection of alloys and Polymers to suite your application. You are not sure if your valve selection will meet your flow parameters? We will provide you with CV factor and other flow calculations that you need, therefore making your selection process as easy as possible. You need non-standard valve configuration or geometry to meet a special application? We will work together with you to develop it. 18
22 JACKETED VALVES
23 JACKETED VALVES We are proud to offer our latest product, a Fully jacketed Plug Valve with standard flanges. There s no more need to oversize the piping flanges, translating in tremendous savings to the user. Among other features, the ease of installation allows any FluoroSeal plug valve to be retro-fitted in-line in process. FluoroSeal plug valves are also available with Partial Steam Jackets, choose accordingly to the application requirements. New Full Jacket using the valve body standard flanges (Jacket Pressure rating available in 150 & 300 Lbs) Standard Full Jacket with oversized Flanges Three Way Full Jacket Partial Jacket Welded There s No limits to the possibilities all our valves in all trim materials are available in either a two way or multi-port versions, with partial or full jackets 20
24 Dimensional data for full jacketed valves with oversized flanges Class 150 Wrench Operated Size Units L H D BC g b f d N Q 2 x 1 x 2 inch mm /2 x 11/2 x 21/2 inch mm x 2 x 3 inch mm x 3 x 4 inch mm x 4 x 6 inch mm Class 150 Enclosed Gear operated Size Units L H D BC g b f d N Q 6 x 4 x 6 inch mm x 6 x 8 EG inch mm Class 300 Wrench Operated Size Units L H D BC g b f d N Q 2 x 1 x 2 inch mm /2 x 11/2 x 21/2 inch mm x 2 x 3 inch mm x 3 x 4 inch mm x 4 x 6 EG inch mm Other dimensions supplied upon request Class 300 Enclosed Gear operated Size Units L H D BC g b f d N Q 6 x 4 x 6 EG inch mm x 6 x 8 EG inch mm Full jacket 3 way valves are also available. Consult your nearest FluoroSeal Distributor for these and other special requirements. 21
25 PARTIAL JACKETED VALVES Heat dissipation due to the partial insulating effect of the PTFE sleeve, combined with the basic plug valve design, provides a more uniform heat flange to flange with a partial jacket than with a full jacket. Therefore, a partial jacket should be selected for most applications. Refer to standard valves for dimensional data 2 Way Class 150 & 300 1" to 4" Wrench Operated 4" to 12" Enclosed Gear Operated 3 Way Class 150 & 300 1" to 4" Wrench Operated 4" to 8" Enclosed Gear Operated JACKET INLET OUTLET AND DRAIN CONNECTIONS Valve Size 1 11/ NPT 3/8 1/2 1/2 1/2 1/
26 TECHNICAL DATA AND ACCESSORIES
27 CV VALUES / TORQUES Cv Values - For 2 Way Valves Degrees Open Valve Size /2" /4" " /2" " " " " " " " Cv Values - For Caged Control Valve Degrees Open Valve Size " /2" " " " " " 10" 12" Cv Values for 3 Way Valves Size FA FA4 FA4 1, 2, 3, 5 Pos. A&C Pos. B 1/2" /4" " /2" " " " " " " " 14" CV Values for Standard V-Port Percentage Open Valve Size Pipe Size 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 1" 2" /2" " /2" 3" " /2" " 4" " " " 6" " " " 8" " " " 10" " " Operating Torque (in.lbs) Standard Port Size Break torque Seating Torque Running torque 1/2" /4" " /2" " " " " " " " " Torque adjustment factors: 1. For UHMWPE sleeves: Multiply value by 2 2. For slurry or abrasive service: Multiply value by 1.5 Note: Torque values are the same for 2 way and 3 way valves 24
28 TECHNICAL DATA Quality Assurance Fluoroseal valves possess all of the best design features presently available in a non-lubricated plug valve. They are inspected throughout the full manufacturing process from foundry to final assembly and packaging to assure high quality and consistency in each and every unit. All valves are pressure tested prior to shipment and fully compliant to ANSI B16.34 shell tests and MSS SP-61 seat test requirements. All nickel alloys are helium tested as standard. Testing: All our valves are tested with dry air to 1.5 times the full rated pressure of class 150 as per ANSI B16.34 paragraph 7.1. All our valves in classes 150, 300 and 600 are tested in full compliance with ANSI B16.34 paragraph 7.2. Our Fire-Safe valves are tested to API607 fourth edition. Pressure - Temperature rating 25
29 ACCESSORIES T-Wrench and Extension Option Valve Size 1/2 3/4 1 11/ Q H If longer H dimension, please specify. Handwheel Extension - Gear Operator Support may be required depending on the length of the extension. (To be supplied by customer.) Heavy duty gear supplied as standard Stem Extension - Gear Operator Stem extensions are used for remote operation of the valve. Actuators can be attached to the top of the extension. Specify the length of the extension required and the figure number of the valve it is to be attached to. Chain Wrench Valve Size Units 1/2 3/4 1 11/ Q inch mm Crank Handle Size Units H Q Handwheel Dia. 4 EG inch mm EG inch mm EG inch mm EG inch mm EG inch mm Specify the chain length required and whether the valve will be install in a horizontal or vertical line. To calculate chain length: 90 0 rotation: 1. Double required drop 2. Multiply Q by = required chain length rotation: Double calculation for 90 0 Chain Wheel Specify the chain length required and whether the valve will be install in a horizontal or vertical line. To calculate chain length: 1. Double required drop B. 2. Multiply chain wheel diameter A by = required chain length. 26
30 WRENCH OPERATOR LOCKING DEVICE Pad lock is not supplied. GEAR OPERATOR LOCKING DEVICE Pad lock is not supplied. 27
31 PRODUCT AVAILABILITY END CONNECTION SIZE RANGE Standard port PRESSURE CLASS Class 150 Threaded or socket weld 1/2 to 2 Flanged Raised & Flat Face 1/2 to 18 Ring type joint 1/2 to 18 Class 300 Threaded or socket weld 1/2 to 2 Flanged Raised & Flat Face 1/2 to 18 Ring type joint 1/2 to 18 Class 600 Threaded or socket weld 1/2 to 2 Flanged Raised & Flat Face 1/2 to 14 Ring type joint 1/2 to 14 Full port PRESSURE CLASS Class 150 Threaded or socket weld 1/2 to 2 Flanged Raised & Flat Face 1/2 to 14 Ring type joint 1/2 to 14 Class 300 Threaded or socket weld 1/2 to 2 Flanged Raised & Flat Face 1/2 to 14 Ring type joint 1/2 to 14 Class 600 Threaded or socket weld 1/2 to 2 Flanged Raised & Flat Face 1/2 to 14 Ring type joint 1/2 to 14 Material selection Body, Plug & Sleeve material selection guide is available in the How to Order section. Manual operators Wrench 1/2 to 4 T-Bar 1/2 to 4 Enclosed Gear 2 to 18 Heavy duty gear is standard 28
32 6418, Trans-Canada Highway W., Montreal, (Qc), Canada H4T 1X4 Tel.: (514) Fax: (514) FV PRINTED IN CANADA
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