AC Compressor Product Guide

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1 AC Compressor Product Guide

2 NOMENCLATURE A/C SCROLL MODELS Compressor Family Series Either a number or a letter established for each product model. Modulation D Digital DU Digital Uneven Tandem DT Digital Even Tandem H Horizontal I Heating J Digital Heating S UltraTech T Even Tandem U Uneven Tandem V Velocity Variable Compressor nominal capacity at rating conditions 2 3 numeric characters. Type of Oil E 3MA POE Oil Compressor Motor Types Phase Description Code 1 Capacitor Run Permanent Split Capacitor 3 General 3 Lead Single Voltage 6 Lead Part Winding (575 Volt) P T Product Variations /135/160 Molded Plug /235/260 Quick Terminals Tbox /265 Screw Terminals Tbox 4. 7xx/9xx Tbox Service 5. 8xx Molded Plug Service X X X X X X X X X X X X X X X Application Range Code Refrig. Description P R410A High Temperature Ultra High Pressure R R22/407C/134a High Temperature Capacity Multiplier K: 1,000 M: 10,000 Variation A number or a letter, assigned to indicate different model types within any one family series. Compressor Motor Protection Type Protection Code Internal Inherent Protection One Protector Use with Contactor (Single or Three Phase) External Electronic Protec tion Kriwan Module (Three Phase) F W Electrical Codes 60 Hz. 50 Hz. Code 208/ /2301 Misc. 200/ / / /2403 Misc. 200/ /2401 C D E J M R V X 5 7 Z

3 NOMENCLATURE CR7, CR6, CRKF MODELS Compressor Motor Types Compressor Family Series Either a number or a letter established for each product model. Compressor nominal capacity at rating conditions to two signifi cant digits. Indicates compressors with polyol ester oil. Phase Description Code 1 3 Capacitor Run Permanent Split Capacitor Three Phase General 3 Lead Single Voltage 6 Lead Part Winding (575 Volt) P T Product Variations Numbers will be assigned as follows: 1. Number 230 indicates a standard compressor B/M and model number. 2. Number 270 indicates a standard compressor B/M with crankcase heater. 3. Number 500 series indicates international standard compressor B/M and model number. 4. Number 730 indicates a standard OEM service B/M and model number. 5. Number 700 and 900 series indicate standard OEM and Wholesaler service B/M and model number. 6. For B/M different from 230, 270, and 730, contact Emerson Climate Technologies, Inc. Sales and Service. X X X X X X E X X X X X X Electrical Codes Application Range 60 Hz. 50 Hz. Code Code Refrig. Description R S F R22 R404A R404A High Temp. A/C & Heat Pump Med. Temp. Refrigeration Low Temp. Refrigeration Capacity Multiplier K = 1000 Variation A number or letter, assigned to indicate different model types within any one family series. Compressor Motor Protection Type Protection Code Internal Inherent Protection One Protector (Single or three phase) F 208/ / / / / / / / / / /2403 * Wide voltage range for India produced products C D E J M V Z 1* 2* 5

4 NOMENCLATURE CRKQ, CIKQ MODELS Compressor Motor Types Phase Description Code Compressor Family Series Letter C established for this family of compressors. 1 3 Capacitor Run Permanent Spilt Capacitor Three Phase General 3 Lead Single Voltage 6 Lead Part Winding P T Capacity Compressor nominal 60 Hertz capacity at ARI rating condition to two signifi cant digits. Indicates compressors with polyol ester oil. Product Variations Threedigit Bill of Material number that indicates compressor confi guration and accessories included. X X X X X X E X X X X X X X X Typical Electrical Codes 50 HZ 60 HZ Code Application Range Code Description R High and medium temp. Series Variation Letter Q assigned to indicate Quiet Compressors / / / / / /2303 V T Z D 5 External Variations Optional alpha letters that indicate external accessories. Compressor Motor Protection Type Protection Code Capacity Multiplier K = 1000 Internal inherent protection One protector, Use with contactor (single or three phase) F

5 Copeland Compressor Number XXXX XXXX XXX XXX XXXXXX XXX XXX Mechanical Description Electrical Description Bill of Material Copeland Compressor Serial Number Year of Production 03CA2345Y Production Plant Month Alpha Numeric Sequence Number Recommended Run Capacitors for Field Replacement of a ZR*K1 or K2 with a ZR*K3, K4, or KC K1 *K2 K3 K4 KC ZR18 25 f/370 volt 30 f/370 volt 35 f/370 volt 30 f/370 volt ZR23 30 f/370 volt 40 f/370 volt 35 f/370 volt 35 f/370 volt ZR26 35 f/370 volt 40 f/370 volt 30 f/440 volt ZR28 35 f/370 volt 45 f/370 volt 35 f/440 volt ZR34 35 f/440 volt 50 f/370 volt 40 f/370 volt ZR40 35 f/440 volt 55 f/370 volt 40 f/440 volt ZR46 40 f/440 volt 60 f/370 volt ZR49 40 f/440 volt 60 f/370 volt 45 f/440 volt ZR57 55 f/440 volt 80 f/370 volt 60 f/370 volt ZR61 55 f/440 volt 80 f/370 volt 60 f/370 volt 3

6 Compressor Refrigerant Charge Limits Frame Size* Three Phase Charge Limit** Single Phase Charge Limit** Lbs kg Lbs kg ZR16ZR29KC ZR16ZR24K ZR26ZR48KC ZR18ZR48K ZR54ZR81KC ZR54ZR61K ZR16ZR34KA ZR38ZR54KA TANDEM TANDEM *Approximate Shell Diameter (e.g. 63 = 6.5 Inches) **Charge Allowance for System Crankcase Heaters, Tons Copeland Watts Volts Lead Length (In.) ZRK4 ZRKA ZRK5 ZRK3 ZRKC ZRDKC ZRSK4 ZPK5 ZPK3 ZPKC ZPSK4 ZPDK ZR1624K4 ZR1634KA ZR1632K5 ZP1631K ZR3854KA ZR3854K5 ZR1848K3 ZR2648KC ZRS4352K4 ZP3454K5 ZP1644K3 ZPS2040K ZR1861K3 ZR2681KC ZRD3648KC ZRS4352K4 ZP1657K3 ZP6191KC ZPS2060K4 ZPD3454K ZR1624K4 ZR1634KA ZR1632K5 ZP1631K ZR3854KA ZR3854K5 ZR1848K3 ZR2648KC ZRS4352K4 ZP3454K5 ZP1644K3 ZPS2040K ZR3854KA ZR3854K5 ZR1848K3 ZR2648KC ZRS4352K4 ZP3454K5 ZP1644K3 ZPS2040K ZR3854KA ZR3854K5 ZP3454K ZR1861K3 ZR2681KC ZRS4352K4 ZP1657K3 ZP6191KC ZPS2060K ZR1861K3 ZR2681KC ZRS4352K4 ZP1657K3 ZP6191KC ZPS2060K ZR1861K3 ZR2681KC ZRD3648KC ZRS4352K4 ZP1657K3 ZP6191KC ZPS2060K4 ZPD3454K ZR1634KA ZR1632K5 ZP1631K ZR1861K3 ZR2681KC ZRS4352K4 ZP1657K3 ZP6191KC ZPS2060K ZR1861K3 ZR2681KC ZRS4352K4 ZP1657K3 ZP6191KC ZPS2060K ZR1634KA ZR1632K5 ZP1631K ZR3854KA ZR3854K5 ZR1848K3 ZR2648KC ZRS4352K4 ZP3454K5 ZP1644K3 ZPS2040K ZR3854KA ZR3854K5 ZR1848K3 ZR2648KC ZRS4352K4 ZP3454K5 ZP1644K3 ZPS2040K ZR1861K3 ZR2681KC ZRS4352K4 ZP1657K3 ZP6191KC ZPS2060K ZR1861K3 ZR2681KC ZRD3648KC ZRS4352K4 ZP1657K3 ZP6191KC ZPS2060K4 ZPD3454K ZR1634KA ZR1632K5 ZP1631K ZR3854KA ZR3854K5 ZR1848K3 ZR2648KC ZRS4352K4 ZP3454K5 ZP1644K3 ZPS2040K ZR1861K3 ZR2681KC ZRS4352K4 ZP1657K3 ZP6191KC ZPS2060K ZR1861K3 ZR2681KC ZRS4352K4 ZP1657K3 ZP6191KC ZPS2060K4 4

7 ZR Single Phase Compressors Ref Cap (BTU) Volts Hz Ph LRA ZR18K3PFV 22 18, / ZR22K3PFV 22 22, / ZR24K3PFV 22 24, / ZR26K3PFV 22 26, / ZR28K3PFV 22 28, / ZR30K3PFV 22 31, / ZR32K3PFV 22 32, / ZR34K3PFV 22 34, / ZR36K3PFV 22 36, / ZR40K3PFV 22 40, / ZR42K3PFV 22 42, / ZR45K3PFV 22 46, / ZR46K3PFV 22 47, / ZR47K3PFV 22 48, / ZR48K3PFV 22 49, / ZR49K3PFV 22 49, / ZR52K3PFV 22 52, / ZR54K3PFV 22 55, / ZR57K3PFV 22 58, / ZR61K3PFV 22 62, / MFD Volts ZR Three Phase Compressors Ref Cap (BTU) Volts Hz Ph LRA ZR22K3TF , / ZR22K3TFD 22 22, ZR24K3TF , / ZR24K3TFD 22 24, ZR26K3TF , / ZR26K3TFD 22 26, ZR28K3TF , / ZR28K3TFD 22 28, ZR30K3TF , / ZR30K3TFD 22 31, ZR32K3TF , / ZR32K3TFD 22 32, ZR34K3TF , / ZR34K3TFD 22 34, ZR36K3TF , / ZR36K3TFD 22 36, ZR40K3TF , / ZR40K3TFD 22 40, ZR42K3TF , / ZR42K3TFD 22 42, ZR45K3TF , / ZR45K3TFD 22 45, ZR46K3TF , / ZR46K3TFD 22 46, ZR47K3TF , / ZR47K3TFD 22 47,

8 ZR Three Phase Compressors (cont.) Ref Cap (BTU) Volts Hz Ph LRA ZR48K3TF , / ZR48K3TFD 22 48, ZR49K3TF , / ZR49K3TFD 22 49, ZR52K3TF , / ZR52K3TFD 22 52, ZR54K3TF , / ZR54K3TFD 22 54, ZR57K3TF , / ZR57K3TFD 22 58, ZR61K3TF , / ZR61K3TFD 22 62, ZR84KCTF , / ZR84KCTFD 22 85, ZR94KCTF , / ZR94KCTFD 22 96, ZR108KCTF , / ZR108KCTFD , ZR125KCTF , / ZR125KCTFD , ZR144KCTF , / ZR144KCTFD , ZR160KCTFD , ZR160KCTW , / ZR160KCTWD , ZR190KCTFD , ZR190KCTW , / ZR190KCTWD , LCS Three Phase Compressors Ref Cap (BTU) Volts Hz Ph LRA ZR250KCTW , / ZR250KCTWC , / ZR250KCTWD , ZR250KCETW , / ZR250KCETWC , / ZR250KCETWD , ZR300KCTW , / ZR300KCTWC , / ZR300KCTWD , ZR310KCTWC , / ZR310KCTWD , ZR380KCTW , / ZR380KCTWC , / ZR380KCTWD ,

9 ZP Single Phase Compressors Ref Cap (BTU) Volts Hz Ph LRA MFD Volts ZP16K3EPFV 410A 15, / ZP16K5EPFV 410A 15, / ZP20K3EPFV 410A 20, / ZP20K5EPFV 410A 20, / ZP21K5EPFV 410A 21, / ZP23K3EPFV 410A 23, / ZP24K5EPFV 410A 24, / ZP25K5EPFV 410A 25, / ZP26K3EPFV 410A 25, / ZP28K5EPFV 410A 27, / ZP29K5EPFV 410A 29, / ZP31K5EPFV 410A 31, / ZP32K3EPFV 410A 31, / ZP34K5EPFV 410A 34, / ZP36K3EPFV 410A 36, / ZP36K5EPFV 410A 36, / ZP38K3EPFV 410A 37, / ZP38K5EPFV 410A 37, / ZP39K5EPFV 410A 39, / ZP41K3EPFV 410A 41, / ZP42K5EPFV 410A 42, / ZP44K3EPFV 410A 44, / ZP50K3EPFV 410A 50, / ZP51K5EPFV 410A 51, / ZP54K3EPFV 410A 54, / ZP54K5EPFV 410A 54, / ZP57K3EPFV 410A 57, /

10 ZP Three Phase Compressors Ref Cap (BTU) Volts Hz Ph LRA ZP20K3ETF5 410A 20, / ZP20K3ETFD 410A 19, ZP23K3ETF5 410A 23, / ZP23K3ETFD 410A 23, ZP24K5ETF5 410A 24, / ZP24K5ETFD 410A 24, ZP25K5ETF5 410A 25, / ZP25K5ETFD 410A 25, ZP26K3ETF5 410A 25, / ZP28K5ETF5 410A 27, / ZP29K5ETF5 410A 29, / ZP29K5ETFD 410A 29, ZP31K5ETF5 410A 31, / ZP31K5ETFD 410A 31, ZP32K3ETF5 410A 31, / ZP32K3ETFD 410A 30, ZP34K5ETF5 410A 34, / ZP34K5ETFD 410A 34, ZP36K3ETF5 410A 36, / ZP36K3ETFD 410A 35, ZP36K5ETF5 410A 36, / ZP36K5ETFD 410A 36, ZP38K3ETF5 410A 37, / ZP38K3ETFD 410A 37, ZP38K5ETF5 410A 38, / ZP38K5ETFD 410A 38, ZP39K5ETF5 410A 39, / ZP39K5ETFD 410A 39, ZP41K3ETF5 410A 41, / ZP41K3ETFD 410A 40, ZP42K5ETF5 410A 41, / ZP42K5ETFD 410A 41, ZP44K3ETF5 410A 44, / ZP44K3ETFD 410A 44, ZP50K3ETF5 410A 51, / ZP50K3ETFD 410A 51, ZP51K5ETF5 410A 51, / ZP51K5ETFD 410A 51, ZP54K3ETF5 410A 54, / ZP54K3ETFD 410A 54, ZP54K5ETF5 410A 54, / ZP54K5ETFD 410A 54, ZP57K3ETF5 410A 58, / ZP57K3ETFD 410A 58, ZP61KCETF5 410A 61, / ZP61KCETFD 410A 61,

11 ZP Three Phase Compressors Ref Cap (BTU) Volts Hz Ph LRA ZP67KCETF5 410A 67, / ZP67KCETFD 410A 67, ZP72KCETF5 410A 72, / ZP72KCETFD 410A 72, ZP83KCETF5 410A 83, / ZP83KCETFD 410A 83, ZP90KCETF5 410A 90, / ZP90KCETFD 410A 90, ZP103KCETF5 410A 105, / ZP103KCETFD 410A 105, ZP120KCETF5 410A 123, / ZP120KCETFD 410A 123, ZP137KCETF5 410A 137, / ZP137KCETFD 410A 135, ZP154KCETFD 410A 155, ZP154KCETW5 410A 155, / ZP154KCETWD 410A 155, ZP180KCETWC 410A 180, / ZP180KCETWD 410A 180, ZP181KCETWD 410A 178, ZP182KCETFD 410A 183, ZP182KCETW5 410A 183, / ZP182KCETWD 410A 183, ZP235KCETWC 410A 235, / ZP235KCETWD 410A 235, ZP285KCETW5 410A 278, / ZP285KCETWC 410A 278, / ZP285KCETWD 410A 278, ZP295KCETWC 410A 294, / ZP295KCETWD 410A 294, ZP385KCETW5 410A 385, / ZP385KCETWC 410A 385, / ZP385KCETWD 410A 385,

12 CR Single Phase Compressors Ref Cap (BTU) Volts Hz Ph LRA CR14K7PFV 22 14, / CR16K6PFV 22 16, / CR16K7PFV 22 16, / CR16KQPFV 22 15, / CR18K6PFV 22 18, / CR18K7PFV 22 17, / CR18KQPFV 22 18, / CR19K7PFV 22 19, / CR20K6PFV 22 19, / CR20KQPFV 22 19, / CR21K7PFV 22 21, / CR22K6PFV 22 22, / CR22KQPFV 22 21, / CR23K7PFV 22 22, / CR24K6PFV 22 24, / CR24K7PFV 22 24, / CR24KQPFV 22 23, / CR26K6PFV 22 26, / CR28K6PFV 22 28, / CR28K7PFV 22 28, / CR28KQPFV 22 27, / CR30K6PFV 22 30, / CR30KQPFV 22 29, / CR30KQEPFV 22 29, / CR31K7PFV 22 30, / CR32K6PFV 22 32, / CR33KQPFV 22 32, / CR34K6PFV 22 34, / CR34KQPFV 22 34, / CR35K6PFV 22 35, / CR35K7PFV 22 35, / CR36KQPFV 22 36, / CR37KQPFV 22 36, / CR38K6PFV 22 38, / CR41KQPFV 22 41, / CR42K6PFV 22 41, / CR47KQPFV 22 47, / CR53KQPFV 22 53, / MFD Volts 10

13 CR Three Phase Compressors Ref Cap (BTU) Volts Hz Ph LRA CR18KQTF , / CR22K6TF , / CR24K6TF , / CR24KQTF , / CR28K6TF , / CR28K6TFD 22 28, CR28K7TF , / CR28KQTF , / CR30K6TF , / CR30K6TFD 22 29, CR31K7TF , / CR32K6TF , / CR32K6TFD 22 31, CR32KQTF , / CR33KQTF , / CR33KQTFD 22 32, CR34KQTF , / CR34KQTFD 22 33, CR35K6TF , / CR35K6TFD 22 34, CR36KQTF , / CR36KQTFD 22 35, CR37KQTF , / CR38K6TF , / CR41KQTF , / CR42K6TF , / CR42K6TFD 22 41, CR47KQTF , / CR53KQTF , /

14 Commercial Scroll Protection Module Obsolete Replacement Part # Part # Service Replacement Kit # Voltage Notes v ZR250/300 ZP235/ v/230v ZR250/300 ZP235/ v/230v 3 Phase Loss protection NA v ZR160/190 ZP154/182 NA v/230v ZR160/190 ZP154/182 Stub Tube to Rotalock Stub Tube I.D. Thread Size NonStick Seal Adapter Kit* 3/ / / /4 11/ /8 11/ /8 13/ /8 13/ /8 21/ Rotalock to Stub Tube Thread Size Stub Tube I.D. NonStick Seal Adapter Kit* / / /4 12 3/ /4 12 7/ / / / / / / / / / / * Adapter kit includes the adapter and the appropriate nonstick seal. Service Molded Plug Reference Guide Part Number Description Wire Lead Length Lead End Wire Size Color L1/C L2/S L3/R Fits ZR and CR models 42 inches Stripped 12 ga black 12 ga yellow 12 ga red * Fits ZR and CR models 42 Inches Stripped 10 ga black 10 ga yellow 10 ga red Fits ZR and CR models 28 inches Connectors 14 ga black 14 ga blue 14 ga red Fits ZR and CR models 48 inches Connectors 14 ga black 14 ga blue 14 ga red *Most common part number Low voltage UltraTech solenoid cable with rectifier Low voltage UltraTech solenoid cable without rectifier (CA2 only) 54 inches Stripped 20 ga red 20 ga black n/a 54 inches Connectors 20 ga red 20 ga black n/a 12

15 13

16 Copeland Scroll Service Compressor Specification Chart ARI Capacity Btu/hr Amps TF5/TFD Run Cap. MFD/Volts Diameter Inches (A) Suction Height Inches (B) Discharge Height Inches (C) Height Inches (D) Weight Lbs. Suction Diameter Inches ZR16K5PFV 15, / /4 ZR18K5PFV 18, / /4 ZR21K5PFV 21, / /4 ZR21K5TF5/D 21, /4.3 N/A /4 ZR25K5PFV 25, / /4 ZR25K5TF5/D 25, /4.6 N/A /4 ZR28K5PFV 28, / /4 ZR28K5TF5/D 28, /5.7 N/A /4 ZR32K5PFV 32, / /4 ZR32K5TF5/D 32,600 12/6.4 N/A /4 ZR38K5PFV 38, / /8 ZR38K5TF5/D 38, /6.4 N/A /8 ZR42K5PFV 42, / /8 ZR42K5TF5/D 42, /6.4 N/A /8 ZR48K5PFV 48, / /8 ZR48K5TF5/D 48, /7.9 N/A /8 ZR54K5PFV 53, / /8 ZR54K5TF5/D 53, /7.9 N/A /8 ZR57K3PFV 58, / /8 ZR57K3TF5/D 58, /9.1 N/A /8 ZR61K3PFV 62, / /8 ZR61K3TF5/D 62, /9.1 N/A /8 Mounting pattern 7.5 x7.5 (same as previous Copeland Scroll models) Rotalock Kit Part Numbers Adapter Seal Suction 3/4 to 11/ Suction 7/8 to 11/ Discharge 1/2 to Additional information Copeland Scroll ZRK5 compressors are offered in an 800 billofmaterial option, such as ZR25K5PFV800, that includes the compressor with a 42 inch molded plug wiring harness, mounting parts and installation instructions. Other available information includes: A/C Compressor Product Guide (2008ECT113) ZRK5 Product Brochure (2009ECT98) For complete product details and additional information, visit EmersonClimate.com and select Online Product Information (OPI) or CopelandScroll.com. EmersonClimate.com 2008ECT113 R3 (1/14) Emerson, Copeland, Copeland Scroll and UltraTech are trademarks of Emerson Electric Co. or one of its affiliated companies Emerson Climate Technologies, Inc. All rights reserved. 14

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