CATALOGUE FOR COMPOSITE INSULATOR
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1 CATALOGUE FOR COMPOSITE INSULATOR
2 Contents Company Brief & Product Introduction Technology Characteristics Quality Assurance Manufacturing Equipments Testing Equipments Product Introduction
3 Company Brief Established Year: 07 Location: Wuhan City, center of China Factory Area: 300,000m2 Employees Numbers: 326 incl.: R&D QA Annual Turnover: USD 12,000,000
4 Product Introduction Water-repellent, UV and corona resistant silicone rubber base polymer housing. Pre-molded weathersheds are chemically bonded to the housing, eliminating mold-lines and allowing variable creepage distances for a fixed insulator length. Metal fittings are fixed to the fiber glass core, not the silicone housing for maximum mechanical strength. Corona ring applied to the metal fittings to protect the housing. Housing is chemically bonded to the fiberglass core rod. Hydrolysis-resistant resin system applied to the fiberglass reinforced resin rod. 3mm-thick high temperature vulcanized (HTV) silicone rubber sheath improves the system s mechanical characteristics while reducing FRP rod s electric field strength. Also protects the FRP rod during handling and installation. Metastable silicone sealing system prevents moisture ingress to the FRP rod.
5 Silicone Rubber Housing Better hydrophobicity Better hydrophobicity migration performance Better pollution resistance Excellent electrical insulation properties Excellent aging resistance Item Requirement Measured Valued Visual examination Hardness (shore A) Tensile strength (Map) Failure elongation (%) Tearing strength (kn/m) Volume resistivity (Ω.m) Puncture strength (kv/mm) Tracking and erosion Flammability (Grade) Fuchsine,grey or white, no obvious mechanical admixture. Vulcanized sillion rubber with dense and smooth cutting surface (right angle sample) 1X10 12 Alternating current 22 TMA4.5,erosion depth 2.5mm FV-0 Ok 65~70 4~ ~15 3~8X TMA4.5, erosion depth <0.8mm FV-0
6 Corrosive Resistance Fiberglass Core Excellent resistance to high temperature, stress corrosive & acid attack Better damping Performance High tensile strength (>10Mpa) Excellent creep resistance Excellent anti-fatigue fracture properties
7 Crimping & Multiple Sealing High mechanical strength Small dispersion Reliable sealing performance between rods and end fittings
8 Quality Assurance Quality Objective & Quality Management Standards: IEC61109 IEC62231 IEC61952 Quality Management System: ISO9001:08 Quality Objective: Overall Qualification Rate > 97% Customer Satisfaction Rate > 99%
9 Manufacturing Process Raw Material Inspection Crimping Rod Sanding Coupling Agent Application Testing & Inspection Secondary Crimping Grinding Injection Marking & Packing Silicone Rubber Fixture
10 Quality Assurance Test Reports Composite Long-rod Insulators by WHVRI Composite Station Post Insulators by XIHARI Composite Insulators for Railway by Ministry of Railways
11 Quality Assurance Aging Test Reports 5000h aging test performed in CEPRI
12 Manufacturing Equipments Manufacturing Environment and Equipments: Injection Moulding Machine Vacuum Rubber Machine Finn Power Crimping Machine Crimping Machine
13 Testing Equipments Well-equipped Physical Laboratory 1800kV Impulse Generator Set & kv Power Testing Transformer
14 Testing Equipments Well-equipped Testing Equipments 00kN Automatic Tensile Test Machine
15 Markets Domestic Main Customers: Oversea markets:
16 Product Introduction For Power Transmission AC Composite Long-rod Insulator DC Composite Long-rod Insulator Composite Substation Post Insulator Composite Pin (Line Post) Insulator Composite Cross-arm Insulator
17 Product Introduction For Electrified Railway Single-insulation Composite Suspension Insulator Double-insulation Composite Suspension Insulator Single-insulation Composite Post Insulator Double-insulation Composite Post Insulator
18 Product Introduction
19 Composite Insulators for Power Transmission AC Composite Long-rod Insulator ± FXBW-110/ ±15 100(1) 110 FXBW4-110/100(1) ±15 100(1) 110 FXBW3-110/100(1) ± FXBW4-110/ ± FXBW3-110/ ±15 100(1) 66 FXBW-66/100(1) ± FXBW4-66/ ± FXBW3-66/ ±15 100(1) 33 FXBW-33/100(1) ± FXBW4-33/ ± FXBW3-33/ ± FXBW-11/ ± FXBW-11/70 1 Wet Power Wet Switching Impulse Lightning Impulse Minimum Nominal Creepage L (mm) Minimum Nominal Arcing h (mm) Section Height H (mm) Coupling Size Specified Mechanical Tensile Load (kn) Rated Description No.
20 ± FXBW4-500/530(550) ± FXBW3-500/400(4) ± FXBW4-500/ ± FXBW3-500/ ±50 210(240) 500 FXBW4-500/210(240) ±50 210(240) 500 FXBW3-500/210(240) ±50 0(180) 500 FXBW4-500/0(180) ±50 0(180) 500 FXBW3-500/0(180) ±50 100(1) 500 FXBW4-500/100(1) ±50 100(1) 500 FXBW3-500/100(1) ± FXBW-330/ ±40 210(240) 330 FXBW4-330/210(240) ±40 210(240) 330 FXBW3-330/210(240) ±40 0(180) 330 FXBW4-330/0(180) ±40 0(180) 330 FXBW3-330/0(180) ±40 100(1) 330 FXBW4-330/100(1) ±40 100(1) 330 FXBW3-330/100(1) ± FXBW-2/ ±30 210(240) 2 FXBW-2/210(240) ±30 0(180) 2 FXBW4-2/0(180) ±30 0(180) 2 FXBW3-2/0(180) ±30 100(1) 2 FXBW4-2/100(1) ±30 100(1) 2 FXBW3-2/100(1) 1 Wet Power Wet Switching Impulse Lightning Impulse (kv ) Minimum Creepage L (mm) Minimum Arcing h (mm) Section Height H (mm) Coupling Size Specified Mechanical Tensile Load (kn) Rated Voltag e Description No.
21 AC Composite Long-rod Insulator ± (550) FXBW-/530(550)-S ±50 210(240) FXBW-/210(240)-S ±50 0(180) FXBW-/0(180)-S ± (550) FXBW-/530(550) ± (4) FXBW-/400(4) ± FXBW-/ ±50 210(240) FXBW-/210(240) ±50 0(180) FXBW-/0(180) ± (550) 750 FXBW-750/530(550) ± (4) 750 FXBW-750/400(4) ± FXBW-750/ ±50 210(240) 750 FXBW-750/210(240) ±50 0(180) 750 FXBW-750/0(180) ±50 100(1) 750 FXBW-750/100(1) 1 Wet Power Wet Switching Impulse Lightning Impulse Minimum Nominal Creepage L (mm) Minimum Nominal Arcing h (mm) Section Height H (mm) Coupling Size Specified Mechanical Tensile Load (kn) Rated Description No.
22 Product Introduction Composite Substation Post Insulator No. Description Rated Specified Mechanical Bending Load (kn) Section Height H (mm) Minimum Arcing (mm) Minimum Creepage L(mm) Lightning Impulse Power 1 FZSW-66/ ± FZSW 1-110/ ± FZSW 2-138/ ± FZSW 1-110/ ± FZSW 2-138/ ± FZSW - 252/ (Upper & lower components ) ±
23 Composite Cross-arm Insulator No. Description Rated Specified Bending Load (kn) Center Between Slot & Mounting Hole (mm) Minimum Arcing (mm) Minimum Creepage (mm) Lightning Impulse Wet Power 1 FS-11/ FS-11/ FS-33/ FS-110/ FS-2/ Composite Pin (Line Post) Insulator No. Description Section Height (H mm) Dry Arcing (h mm) Creepage mm 1 min Wet Power. Lightning Impulse Specified Bending Load kn 1 FPW 1-11T 236± FPW 4-11T 236± FPW - 36T 500±
24 DC Composite Long-rod Insulator ±50 210(240) ±660 FXBZ-±660/210(240) ±50 0(180) ±660 FXBZ-±660/0(180) ± (550) ±500 FXBZ-±500/530(550) ± (4) ±500 FXBZ-±500/400(4) ± ±500 FXBZ-±500/ ±50 210(240) ±500 FXBZ-±500/210(240 ) ±50 0(180) ±500 FXBZ-±500/0(180) ± (550) ±500 FXBZ-±500/530(550) ± (4) ±500 FXBZ-±500/400(4) ± ±500 FXBZ-±500/ ±50 210(240) ±500 FXBZ-±500/210(240 ) ±50 0(180) ±500 FXBZ-±500/0(180) ± (550) ±400 FXBZ-±400/530(550) ± (4) ±400 FXBZ-±400/400(4) ± ±400 FXBZ-±400/ ±50 210(240) ±400 FXBZ-±400/210(240 ) ±50 0(180) ±400 FXBZ-±400/0(180 ) 1 Wet Power DC voltage Wet Switching Impulse Dry Lightning Impulse Minimum Creepage L (mm) Minimum Arcing h (mm) Section Height H (mm) Coupling Size Specified Mechanical Tensile Load (kn) Rated Description No.
25 Composite Insulators for Electrified Railway Single-Insulation Composite Suspension Insulator Electrical Data Description Section Height H(mm) Designed Creepage (mm) Designed Arcing (mm) Specified Mechanical Tensile Load (kn) Lightning Impulse Dry Power Wet Power Artificial Pollution FQX-25/100(1)QT Ordinary FQX-25/100(1)QH FQX-25/100(1)HH FQD-25/100(1)HY FQX-25/0QT FQX-25/0QH FQX-25/0HH 700± 734± 750± (1) (NSDD=1mg/cm 2 ) (ESDD=0.1/cm 2 ) 31.5 (NSDD=2mg/cm 2 ) (ESDD=0.3mg/cm 2 ) FQXJ-25/100(1)QT Enhanced FQXJ-25/100(1)QH FQXJ-25/100(1)HH FQXJ-25/100(1)HY FQXJ-25/0QT 750± 785± (1) (NSDD=2mg/cm 2 ) (ESDD=0.35mg/cm 2 ) FQXJ-25/0QH 800± FQXJ-25/0HH FQXG-25/100(1)QT Plateau FQXG-25/100(1)QH FQXG-25/100(1)HH FQDG-25/100(1)HY 800± 834± (1) (NSDD=2mg/cm 2 ) (ESDD=0.35mg/cm 2 ) FQXG-25/0QT FQXG-25/0HH 850±
26 Double-Insulation Composite Suspension Insulator Description Section Height H(mm ) Designed Creepage (mm) Designed Arcing (mm) Specified Mechanical Tensile Load(kN ) Lightning Impulse (kv ) Dry Power Electrical Data Wet Power Artificial Pollution Ordinary FQXS-25/100(1)QT FQXS-25/100(1)QH FQXS-25/100(1)HH FQDS-25/100(1)HY FQXS-25/0QT FQXS-25/0QH FQXS-25/2HH 790± 832± 840± Primary / Secondary 1273/7 Pri./ Sec. 1273/ (1) (NSDD=1mg/cm 2 ) (ESDD=0.1/cm 2 ) 31.5 (NSDD=2mg/cm 2 ) (ESDD=0.3mg/cm 2 ) Enhanced FQXSJ-25/100(1)QT FQXSJ-25/100(1)QH FQXSJ-25/100(1)HH FQDSJ-25/100(1)HY FQXSJ-25/0QT 840± 874± Pri./ Sec. 1460/6 Pri./ Sec (1) (NSDD=2mg/cm 2 ) (ESDD=0.35mg/cm 2 ) FQXSJ-25/0QH 890± /5 FQXSJ-25/0HH Plateau FQXSG-25/100(1)QT FQXSG-25/100(1)QH FQXSG-25/100(1)HH FQDSG-25/100(1)HY 890± 924± Pri./ Sec. 70/ (1) (NSDD=2mg/cm 2 ) (ESDD=0.35mg/cm 2 ) FQXSG-25/0QT FQXSG-25/0HH 940± Pri./ Sec. 71/
27 Single-Insulation Composite Post Insulator Mechanical Data Electrical Data Description Section Height H(mm) Designed Creepage (mm) Designed Arcing (mm) Specified Mechanical Bending Load(kN) Specified Mechanica l Tensile Load(kN ) Sliding load (kn) Lightning Impulse Dry Power Wet Power Artificial Pollution FQB-25/8 760± Ordinary FQB-25/12 760± ( NSDD=2mg/cm 2 ) (ESDD=0.3/cm 2 ) FQB-25/ 800± FQBJ-25/8 760± Enhance d FQBJ-25/12 760± ( NSDD=2mg/cm 2 ) (ESDD=0.3/cm 2 ) FQBJ-25/ 800± FQBG-25/8 800± Plateau FQBG- 25/12 856± ( NSDD=2mg/cm 2 ) (ESDD=0.35/cm 2 ) FQBG-25/ 800±
28 Double-Insulation Composite Post Insulator Description Section Height H(mm ) Designed Creepage (mm) Pri. / Sec. Designed Arcing (mm) Specified Mechanical Bending Load (kn ) Mechanical Data Specified Mechanical Tensile Load (kn) Sliding load (kn) Lightning Impulse Dry Power Electrical Data Wet Power Artificial Pollution Ordinary FQBS-25/8 FQBS-25/12 850± 850± 1269/ / ( NSDD=2mg/cm 2 ) (ESDD=0.3/cm 2 ) FQBS-25/ 890± 1270/ FQBSJ-25/8 850± 1490/ Enhanced FQBSJ- 25/12 FQBSJ- 25/ 850± 890± 1472/6 1472/ ( NSDD=2mg/cm 2 ) (ESDD=0.35/cm 2 ) Plateau FQBSG-25/8 FQBSG- 25/ 890± 890± 84/ / ( NSDD=2mg/cm 2 ) (ESDD=0.35/cm 2 )
29 Contacts Add: Yangguang Road, Miaoshan, Jiangxia Wuhan Tel: /9045 ext Fax: Web:
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