KTM BALL VALVES FOR INDUSTRIAL AND PROCESS APPLICATIONS EF190 - TWO-PIECE BALL VALVE

Transcription

1 M BALL VALVE FO INDIAL AND POCE APPLICAION EF190 - WO-PIECE BALL VALVE igh performance two-piece ball valve for demanding process and utility applications FEAE ENEAL APPLICAION he EF190 has been designed according to the most stringent international standards and end-user specifications to be used in criticals and hazardous applications in the chemical, petrochemical, oil & gas and related industries. ECNICAL DAA izes: DN 15 to DN NP ½ to NP 12 Pressure rating: PN 10/16 PN 25/0 AME / JI 10/20 End connection Flanged: PN 10/16, PN 25/0 AME / JI 10/20 he range includes two-piece split body ball valve designs - standard and fire tested with flanged end connections Full compliance with AME B16.3 and EN with respect to the wall thickness, bolting and shaft stress analysis Valve pressure rating: - AME / - DIN PN 10/16/25/0 - JI 10/20 ize range DN 15 to DN (NP ½ to NP 12) - full bore Carbon steel or stainless steel body materials Purchase procedure for the carbon steel bodies specifies double material certification WCB/WCC and / Investment cast body DN 15 to DN (NP ½ to NP ) and cast body DN 125 to DN (NP 5 to NP 12) Optional casting per AD 0 W0 tandard ball valve with respect to the PA1085 specification Class D IO 5211 / EN 181 top mounting plate available with male centering for easy actuation Double shaft seal design complies with A Luft VDI 20 requirements Patented EALMAE shaft arrangement Blow-out proof shaft Anti-static design according to IO Various seat material options ightness to EN ate A Locking device standard on all valves Patented POILOC handle for DN 15 to DN (NP ½ to NP 2) full bore Emerson.com/FinalControl 2017 Emerson. All ights eserved. VCD-0006-EN 17/09

2 M BALL VALVE FO INDIAL AND POCE APPLICAION EF190 - WO-PIECE BALL VALVE a andle for valve izes DN 65 to DN (NP 2½ to NP 12) MAEIAL OF CONCION No. Parts name Material Quantity 1* Body EN 1.08/ * Cap EN 1.08/ Ball EN Anti-static shaft A276 ype 316 (Note 1) 1 5 Ball seat PFE 2 6 Body seal PFE 1 7 tud A193 r. B8 / A193 r. B7-26 7a Nut A19 r. 8 / A19 r Lower shaft seal % powder / % PFE 1 9 Compress ring 316L DN 15 to DN (NP ½ to NP ) / DN 125 to DN (NP 5 to NP 12) 10 pper shaft seal FM V-ring shaft packing PFE 1 set 12 hrust washer % powder / % PFE 1 13 land Belleville washer Lock saddle tainless steel 1 16 haft nut top bolt tainless steel andle (DN 15-) CF riangle stopper tainless steel 1 (DN 65-) 20 andle adapter CF8 DN 65 to DN 125 (NP 2½ to NP 5) / 1 (DN 65-) A536 DN 1 to DN (NP 6 to NP 12) 21 andle (DN 65-) P Zn plating 1 22 Locking trigger tainless steel 1 23 andle sleeve Vinyl 1 2 ivet 30 1 MAXIMM ALLOWABLE AF OQE (Nm) ize Body PN 10/16, PN 25/0, DN material /20 /C /32 /C 0 0 0/ /C /80 /C /125 /C C C C C 6 6 = tainless teel, C = Carbon teel Note 1: tandard shaft material * For Class valves, the body & cap material will be AM A351 r. CF8M / AM A216 r. WCB * For JI designated valves, the body & cap material will be C1A/CP2 ANDAD AF MAEIAL Body material ize, 10, PN 10/16, 20, PN 25/0 CF8M, DN 15 - DN 125 (NP ½ - NP 5) C1A, DN 1 (NP 6) (A ) 1.08 DN - DN (NP 8 - NP 12) 2205 (A ) 2205 (A ) WCB, DN 15 - DN 125 (NP ½ - NP 5) CP2, DN 1 (NP 6) (A56-630) DN - DN (NP 8 - NP 12) 17- (A56-630) 17- (A56-630) 2

3 M BALL VALVE FO INDIAL AND POCE APPLICAION EF190F - PLI BODY FLANED BALL VALVE - FIE EED a andle for valve izes DN 65 to DN (NP 2½ to NP 12) MAEIAL OF CONCION No. Parts name Material Quantity 1* Body EN 1.08/ * Cap EN 1.08/ Ball EN Anti-static shaft A276 type 316 (Note 1) 1 5 Ball seat PFE 2 6 Body seal raphite DN 15 to DN (NP ½ to NP ) / spiral wound graphite DN 125 to DN (NP 5 to NP 12) 7 tud A193 r. B8 / A193 r. B7-26 7a Nut A19 r. 8 / A19 r Lower shaft seal % powder / % PFE 1 9 Compress ring 316L DN 15 to DN (NP ½ to NP ) / DN 125 to DN (NP 5 to NP 12) 10 pper shaft seal raphite 1 11 haft packing raphite 1 set 12 hrust washer % powder / % PFE 1 13 land Belleville washer Lock saddle tainless steel 1 16 haft nut top bolt tainless steel andle DN 15 to DN CF8 1 (NP ½ to NP 2) 19 riangle stopper DN 65 to DN tainless steel 1 (NP 2½ to NP 12) 20 andle adapter DN 65 to DN CF8 DN 65 to DN 125 (NP 2½ to NP 5) / 1 (NP 2½ to NP 12) A536 DN 1 to DN (NP 6 to NP 12) 21 andle DN 65 to DN P Zn plating 1 (NP 2½ to NP 12) 22 Locking trigger tainless steel 1 23 andle sleeve Vinyl 1 2 ivet 30 1 Note 1: tandard shaft material * For Class valves, the body & cap material will be AM A351 r. CF8M / AM A216 r. WCB * For JI designated valves, the body & cap material will be C1A/CP2 MAXIMM ALLOWABLE AF OQE (Nm) ize DN Body material PN 10/16, 10 PN 25/0, 20 15/20 /C /32 /C 0 0 0/ /C /80 /C /125 /C C C C C 6 6 = tainless teel, C = Carbon teel FEAE econdary metal to metal seating surface Flexible graphite body and shaft packing for high temperature resistance Fire tested to API 607 5th ed. / IO 1097 up to DN (NP 12) ANDAD AF MAEIAL Body material ize, 10, PN 10/16, 20, PN 25/0 CF8M, DN 15 - DN 125 (NP ½ - NP 5) C1A, DN 1 (NP 6) (A ) 1.08 DN - DN (NP 8 - NP 12) 2205 (A ) 2205 (A ) WCB, DN 15 - DN 125 (NP ½ - NP 5) CP2, DN 1 (NP 6) (A56-630) DN - DN (NP 8 - NP 12) 17- (A56-630) 17- (A56-630) 3

4 M BALL VALVE FO INDIAL AND POCE APPLICAION EF190/EF190F - PLI BODY FLANED BALL VALVE M M F ØF F J Wx Wx Wx Ød1 ØC ØB ØD Ød1 ØC ØB ØD Ød1 ØC ØB ØD 1 1 NxØn L izes DN 15 to DN (NP ½ to NP 2) f NxØn L izes DN 65 to DN (NP 2½ to NP 12) f ØY A B h A B h A B X h f DN 15 DN (NP ½ to NP ) DN 125 to DN (NP 5 to NP 8) DN to DN (NP 10 to NP 12) L DN to DN (NP 10 to NP 12) Optional DIMENION (mm) DN NP A Ø P F B h W M 1 J X Y 15 ½ M N/A N/A ¾ M N/A N/A M N/A N/A ¼ M N/A N/A ½ M N/A N/A M N/A N/A ½ M10 * N/A N/A M10 * N/A N/A M10 * N/A N/A M10 * M M M M N/A = Not available * For NP 2½ to NP 5 JI 10/20, W = M12

5 M BALL VALVE FO INDIAL AND POCE APPLICAION EF190/EF190F - PLI BODY FLANED BALL VALVE AME 1/ DIMENION (mm) Ø B Ø D L N Ø n Wt (kg) DN NP Ø C Ø d1 f 1 15 ½ ¾ ½ ½ DIN PN 10/16/25/0 DIMENION (mm) Wt (kg) DN NP PN Ø B Ø C Ø D L L* N Ø n Ø d1 f F1 F/F5 15 ½ 10/16/25/ ¾ 10/16/25/ /16/25/ ¼ 10/16/25/ ½ 10/16/25/ /16/25/ ½** 10/ / / / / / / / / / N/A N/A L dimensions DN 15 to DN IO 5752 series 1 (F); DN 125 to DN IO 5752 series 15 (F5) or DN 15 to DN EN 558 series 27 * L dimensions DN15 to DN IO 5752 series 1 or EN 558 series 1 ** For DN 65, PN 25/0 F1, please contact your sales representative JI 10/20 DIMENION (mm) Ø B Ø C Ø D L N Ø n Wt (kg) NP J Ø d1 f A ½ N/A N/A A ¾ N/A N/A A N/A N/A A 1¼ N/A 76 N/A 135 N/A 10 N/A N/A 16 N/A 19 N/A N/A N/A N/A 0A 1½ N/A N/A A N/A N/A A 2½ N/A N/A A N/A N/A A N/A N/A A A A A A N/A = Not available 5

6 M BALL VALVE FO INDIAL AND POCE APPLICAION EF190 POILOC handle Pull the locking trigger up pring compressed elease the trigger. And the elasticity of the spring makes the trigger automatically bounce back to its original position FEAE imple construction mooth action for locking trigger Wrapped locking trigger design prevents the spring from coming out he elasticity of the spring makes the trigger automatically bounce back to its original position, which keeps the plate in position for firm locking. his also avoids unwanted valve operation caused by accident. PA LI No. Parts name 1 andle 2 pring 3 Locking trigger F Wx ØF Wx F Wx OP WO DIMENION (mm) - PIO Flange type Ø P W F03 36 M5 F0 2 M5 F05 M6 F07 70 M8 F M10 F M12 F1 10 M16 EF190/EF190F BEA-AWAY OQE (Nm) - PFE EA ize ize Differential pressure: bar (psi) DN NP () () 20.7 () 27.6 (00) 3.5 (0) 15 ½ ¾ ¼ ½ ½ NOE 1. Increase by 25% for M121, carbon & filled seat. 2. Increase by 15% for dry gas or oil free products. 3. Increase by 0% for dry gas (-10ºC and below).. Increase by 0% for gas below -10ºC or for liquid with slurry powder. 5. Increase by 0% for high viscosity fluid. 6. For actuator sizing, we recommend to add at least 20% of the break-away torque of valve as safety factor. 6

7 M BALL VALVE FO INDIAL AND POCE APPLICAION EALMAE PAENED EALMAE AF EAL AANEMEN Our extremely high cycle shaft sealing design is accomplished by double sealing system. he high performance of M EF190 Ball Valves is mainly due to unique EALMAE shaft seal arrangement, which provides a primary sealing. It has been specially designed and constructed to prevent line fluid permeation and resultant leakage. On top of this arrangement are multiple layers of V-ing shaft packing this acts as secondary sealing. A set of Belleville washers automatically and constantly compresses the seals to adjust for wear, pressure and temperature fluctuations. Every M EF190 Ball Valve is a stalwart barrier against Fugitive Emissions. Belleville washers V-ring shaft packing EALMAE EXPLANAION OF EALMAE he live loaded EALMAE is a combination of 3 components; (A) a cup and cone PFA/FE upper thrust seal, (B) a cup and cone sintered 316 center load ring and (C) a flat /FE lower thrust seal. When tightened, the live loaded shaft pulls up and compressing the shaft thrust seals. As this happens, material from upper and lower thrust seal extrude between shaft and body enclosures. (ee 1-6). he surfaces between the bottom of lower thrust seal and top of shaft flange are smooth and all rotation occurs between these two surfaces leaving the shaft thrust seal static to create the best possible seal. As rotation continues, components bed in and keep seal performance constant with usage. 1 A 2 3 B C 5 6 MAIN FEAE OF EALMAE - PAENED AF EAL AANEMEN MLIPLE sealing up to 6 areas (see view 1-6). Encapsulated AIC sealing achieved on upper thrust seal. Constant sealing force transmitted to shaft (see arrow) making shaft primary sealing positive. Excellent wear resistance on lower thrust seal (% filled PFE). educed seal friction as a result of better than a 0.8 m (1 grit) shaft finish. 1 View 2 View 3 View View 5 View 6 View AF EAL AANEMEN Patented EALMAE DN 15 to DN (NP ½ to NP 12) EF190/EF190F No. Part name Material 1 Lower thrust washer % powder / % PFE 2 Compress ring pper thrust washer FM 1 V-ring shaft packing PFE * 5 hrust washer % powder / % PFE * For the EF190F, the V-ring PFE shaft packing is replaced by graphite packing 7

8 M BALL VALVE FO INDIAL AND POCE APPLICAION EF190/EF190F - PEE/EMPEAE CA EF190/EF190F - AME DN 15 to DN 20 (NP ½ to NP ¾) - full bore 1, EF190/EF190F - AME DN 25 to DN 65 (NP 1 to NP 2½) - full bore 1, (-20) (32) 1 emperature (82) (-20) (32) 1 emperature (82) EF190/EF190F - AME DN 80 to DN (NP 3 to NP ) - full bore 1, EF190/EF190F - AME DN 125 to DN (NP 5 to NP 12) - full bore 1, Note 1 Note 2 Note 3 Note (-20) (32) 1 emperature = body rating = 1.08 body rating = WCB body rating = CF8M body rating = PFE = PFE = 25% carbon filled PFE = % filled PFE = MWP = PEE () = FM 1 (82) (-20) (32) 1 emperature (82) NOE 1. NP 8 & 10 maximum operating pressure 27.6 bar (00 psig). Please consult factory for this range of application. 2. NP 5 & 6 maximum operating pressure 3.5 bar (0 psig). 3. NP 12 maximum operating pressure 20.7 bar ( psig).. % filled PFE and 25% carbon filled PFE shall not exceed this rating line for AME. 8

9 M BALL VALVE FO INDIAL AND POCE APPLICAION EF190/EF190F - PEE/EMPEAE CA EF190/EF190F - DIN DN 15 to DN 20 (NP ½ to NP ¾) - full bore 1, EF190/EF190F - DIN DN 25 to DN 65 (NP 1 to NP 2½) - full bore 1, 1. PN0 PN PN0 PN (1) 1 emperature (82) -10 (1) 1 emperature (82) EF190/EF190F - DIN DN 80 to DN (NP 3 to NP ) - full bore 1, EF190/EF190F - DIN DN 125 to DN (NP 5 to NP 12) - full bore 1, (1 ) PN0 PN0 1 emperature (82) = body rating = 1.08 body rating = WCB body rating = CF8M body rating = PFE = PFE = 25% carbon filled PFE = % filled PFE = MWP = PEE () = FM (1) PN0 PN0 Note Note 2 Note 3 emperature (82) 00 NOE 1. DN & maximum operating pressure 27.6 bar (00 psig). Please consult factory for this range of application. 2. DN 125 & 1 maximum operating pressure 3.5 bar (0 psig). 3. DN maximum operating pressure 20.7 bar ( psig). 9

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