STYLE "F" and Later. Renewal Parts Supersedes: RP4 (511) Form RP4 (317) NO /202/203. yes /202/203

Transcription

1 CENTRIFUGAL COMPRESSORS Renewal Parts Supersedes: RP4 (511) Form RP4 (317) STYLE "F" and Later Models (See Tables Below) Compressor Model Compressor Code VGD HF 416 HF 432 HF 460 HF 491 Q3 Q4 Q5 Q6 Compressor Part Numbers NO /202/203 yes /202/203 NO /205/206 yes /205/206 No /202/203 yes /202/203 NO /205/206 yes /205/206 HF 52 Q7 (OLD) no /202/203 HF 52 Q7 (New) NO /202/203 YES /202/203 Issue Date: March 22, 2017

2 IMPORTANT! READ BEFORE PROCEEDING! GENERAL SAFETY GUIDELINES FORM RP4 This equipment is a relatively complicated apparatus. During installation, operation maintenance or service, individuals may be exposed to certain components or conditions including, but not limited to: refrigerants, materials under pressure, rotating components, and both high and low voltage. Each of these items has the potential, if misused or handled improperly, to cause bodily injury or death. It is the obligation and responsibility of operating/service personnel to identify and recognize these inherent hazards, protect themselves, and proceed safely in completing their tasks. Failure to comply with any of these requirements could result in serious damage to the equipment and the property in which it is situated, as well as severe personal injury or death to themselves and people at the site. This document is intended for use by owner-authorized operating/service personnel. It is expected that this individual posseses independent training that will enable them to perform their assigned tasks properly and safely. It is essential that, prior to performing any task on this equipment, this individual shall have read and understood this document and any referenced materials. This individual shall also be familiar with and comply with all applicable governmental standards and regulations pertaining to the task in question. SAFETY SYMBOLS The following symbols are used in this document to alert the reader to specific situations: Indicates a possible hazardous situation which will result in death or serious injury if not proper care is not taken. Identifies a hazard which could lead to damage to the machine, damage to other equipment and/or environmental pollution if proper care is not taken or instructions and are not followed. Indicates a potentially hazardous situation which will result in possible injuries or damage to equipment if proper care is not taken. Highlights additional information useful to the technician in completing the work being performed properly. External wiring, unless specified as an optional connection in the manufacturer s product line, is not to be connected inside the OptiView cabinet. Devices such as relays, switches, transducers and controls and any external wiring must not be installed inside the micro panel. All wiring must be in accordance with Johnson Controls published specifications and must be performed only by a qualified electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper connections to the controls or application of improper control signals. Failure to follow this warning will void the manufacturer s warranty and cause serious damage to property or personal injury. 2 JOHNSON CONTROLS

3 CHANGEABILITY OF THIS DOCUMENT In complying with Johnson Controls policy for continuous product improvement, the information contained in this document is subject to change without notice. While Johnson Controls makes no commitment to update or provide current information automatically to the manual owner, that information, if applicable, can be obtained by contacting the nearest Johnson Controls Service office. Operating/service personnel maintains the responsibility of the applicability of these documents to the competitive equipment the kit is installed on. If there is any question regarding the applicability of these documents, the technician should verify whether the equipment has been modified and if current literature is available with the owner of the equipment prior to performing any work on the chiller. JOHNSON CONTROLS 3

4 MISCELLANEOUS & ACCESSORIES Compounds and Abrasives Crocus Cloth Garnet Paper 180 grit Molykote (2 Oz. Can) Removable Thread Sealer Permanent Thread Locker Refrigerant Pipe Sealer Primer for Thread Sealers Magic Bond Epoxy Stick P.O.E. Grease Caribbean Blue Enamel Gasket Eliminator Sealer Valve Stem Lub (2 Oz. Can) Compressor Tool Kits MODEL COMPRESSOR NUMBER KIT NUMBER Q XXX Q3 VGD XXX Q XXX Q4 VGD XXX Q XXX Q5 VGD XXX Q XXX Q6 VGD XXX Q7 (OLD) XXX 364K Q7 (NEW) XXX Q7 VGD XXX compressor DATA PLATE LD JOHNSON CONTROLS

5 TABLE OF CONTENTS Q3 - Q6 Without VGD...6 Device Pre-rotation...14 Q3 - Q6 With VGD...16 Device Pre-rotation...27 VGD...28 Q7 WITHOUT VGD (OLD)... Q7 With VGD (HF52)...32 Device Pre-rotation...40 Q7 WITHOUT VGD (NEW)... Device Pre-Rotation... Q7 WITH VGD (NEW)... Device Pre-rotation... VGD... Oil Pump Housing...42 Oil Return line...44 Compressor Piping...45 Gear Codes...47 JOHNSON CONTROLS 5

6 Q3 - Q6 compressor Table 1 - Without vgd ITEM Description Part Number Quantity 1 Impeller, 4.16 Eye Hard Coat Q Impeller, 4.32 Eye Hard Coat Q Impeller, 4.6 Eye Hard Coat Q Impeller, 4.91 Eye Hard Coat Q Collar, Impeller Clamp Q3-Q Collar, Impeller Clamp Q5-Q Screw, Special * Bearing, H.S. Front Hf * Bearing, H.S. Rear Hf Seal, O-Ring 2 ID X 2-3/16 OD Retainer Bearing S Stage Turbo * Bearing, H.S. Forward Thrust Hf * Collar, H.S. Thrust Hf * Bearing H.S. Reverse Thrust Hf Orifice H.S. Oil Feed Hf Plug, Pipe, Flush Type Hex Seal, O-Ring 5/16 ID X Seal, O-Ring 3-1/2 ID X 3-3/ * Bearing L.S. Front Hf * Pin, Slot Spg 3/16 X 1/ * Bearing L.S. Rear Hf Seal, O-Ring 3-1/4 ID X 3-7/ Bearing, L.S. Thrust Hf Seal, O-Ring 5-1/4 ID X 5-7/ Collar, L.S. Thrust Hf Seal, Double Shaft Hf Seal, O-Ring 4-3/8 ID X Ring, Eye Seal Q Ring, Eye Seal Q Ring, Eye Seal Q Ring, Eye Seal Q Washer, Spring Eye Seal Q3 / Q Washer, Spring Eye Seal Q5 - Q Retainer, Eye Seal Q3 / Q Retainer, Eye Seal Q5 - Q Ring, Balance Piston Seal Q3 / Q Ring, Balance Piston Seal Q5 - Q Washer, Spring Hf52 Balance Piston Retainer, Balance Piston Seal Washer Hf Slinger, Oil Q3 - Q Plate, Slinger Mtg Q3 - Q * Included in Bearing Kit Included in O-Ring Kit 6 JOHNSON CONTROLS

7 table 1 - Without vgd (CONT'D) Q3 - Q6 compressor (CONT'D) ITEM Description Part Number Quantity 39 Seal, O-Ring 1-1/8 ID X 1/ Orifice, Pipe Plug Yk Compr Valve, Check Oil 1/8 NPTE Plug, Pipe 1/4 Hex Socket Shield, Hf Seal, O-Ring 6 ID X 6-1/4 OD Connr, Instm 3/8 Tube X Tube, Oil Drain HD Tube, Oil Return Hf Clamp, Tube 3/8 OD Tube, Oil Feed Internal Hf Pin, Dowel Tapped 3/8 Dia Seal, O-Ring 22 ID X 22-1/2 OD Seal, O-Ring 20 ID X 20-3/8 OD Seal, O-Ring ID X Q3 / Q Seal, O-Ring 13 ID X Q5 / Q Seal, O-Ring 19 ID X 19-1/2 OD Seal, O-Ring ID X Elbow, Flare Hydraulic 3/8 OD Seal, O-Ring Neoprene ID Thk Nut, Flare Hydraulic 3/8 OD Sleeve, Flare Hydraulic 3/8 OD Tube, Oil Feed External Hf Elbow, Flare Hydraulic 1/4 OD Nut, Flare Hydraulic 1/4 OD Sleeve, Flare Hydraulic 1/4 OD Probe, Pressure Switch Seal, O-Ring.301 ID X Plug, Hex HD 9/ Plug, Hex HD Plug, Hex HD 3/ Seal, O-Ring Neoprene ID Thk Plug, Hex HD 7/ Seal, O-Ring.351 ID X Valve, Stop Ang Vertical Plug, Hex HD 1-1/ Seal, O-Ring Neoprene ID Thk Plug, Hex HD 1-5/16 Q3 / Q Plug, Hex HD 1-5/16 Q5 - Q Seal, O-Ring 1.17 ID Q3 / Q Seal, O-Ring 1.17 ID Q5 - Q * Included in Bearing Kit Included in O-Ring Kit JOHNSON CONTROLS 7

8 table 1 - Without vgd (CONT'D) Q3 - Q6 compressor (CONT'D) ITEM Description Part Number Quantity 86 Fillpiece Prerot Device Rod, Adjustable PRV & VGD Q3 / Q A Rod, Adjustable B Bearing, Rod End with SST Insert C Nut, Hex 3/8-24 UNF-2b Rod, Adjustable PRV & VGD Q5 - Q A Rod, Adjustable B Bearing, Rod End with SST Insert Lever, Internal Shaft, Control Prerot Device A Disk, Shaft Control B Shaft, PRV Device Cover, Shaft Control Bracket, Support Lower PRV Lever, PRV External Link, External Q3 / Q Link, External Q5 / Q Spacer, Flanged, PRV & VGD Spacer,.50 Lg X.33 ID X.63 OD Arm, PRV Motor Screw, Cap Hex Soc HD # Motor, Actuator A Motor, Actuator In B Harness System Wiring Seal, O-Ring 2-1/4 ID X Plug, PRV Assembly Seal, O-Ring Neoprene ID Thk Dowel, Pin Str Cover, VGD Shaft Seal, O-Ring ID X 3-11/ Cap Sealing, Caplug Compressor Large Parts Q Support, Rotor with Bearing Housing Q A Support, Rotor B Housing, Bearing Scroll, Rotor Q Device, Pre-Rotation Q Plate, Diffuser Q Plate, Nozzle Base Q Plate, PRV Support Q * Included in Bearing Kit Included in O-Ring Kit 8 JOHNSON CONTROLS

9 table 1 - Without vgd (CONT'D) Q3 - Q6 compressor (CONT'D) ITEM Description Part Number Quantity 400 Compressor Large Parts Q Support, Rotor with Bearing Housing Q A Support, Rotor B Housing, Bearing Scroll, Rotor Q Device, Pre-Rotation Q Plate, Diffuser Q Plate, Nozzle Base Q Plate, PRV Support Q Compressor Large Parts Q Support, Rotor with Bearing Housing Q A Support, Rotor B Housing, Bearing Scroll, Rotor Q Device, Pre-Rotation Q Plate, Diffuser Q Plate, Nozzle Base Q Plate, PRV Support Q Compressor Large Parts Q Support, Rotor with Bearing Housing Q A Support, Rotor B Housing, Bearing Scroll, Rotor Q Device, Pre-Rotation Q Plate, Diffuser Q Plate, Nozzle Base Q Plate, PRV Support Q Bearing Kit Q3 - Q O-Ring Kit Q3 / Q O-Ring Kit Q5 / Q * Included in Bearing Kit Included in O-Ring Kit JOHNSON CONTROLS 9

10 Q3 - Q6 compressor (CONT'D) Without vgd LD12360a Figure 1 - Q3 - Q6 COMPRESSOR without VGD 10 JOHNSON CONTROLS

11 Q3 - Q6 compressor (CONT'D) Without vgd 128 A PRV J J A VIEW G - G Figure 2 - Q3 - Q6 COMPRESSOR without VGD 86 SECTION J - J - PRV - LD12361b JOHNSON CONTROLS 11

12 Q3 - Q6 compressor (CONT'D) Without vgd D G F N N F D SECTION A - A 60 G LD12370a Figure 3 - Q3 - Q6 COMPRESSOR without VGD 12 JOHNSON CONTROLS

13 Q3 - Q6 compressor (CONT'D) Without vgd SECTION D - D LD12371a Figure 4 - Q3 - Q6 COMPRESSOR Without VGD JOHNSON CONTROLS 13

14 Q3 - Q6 compressor Table 2 - with vgd ITEM DESCRIPTION PART NUMBER Quantity 1 Impeller, 4.16 Eye Hard Coat Q Impeller, 4.32 Eye Hard Coat Q Impeller, 4.6 Eye Hard Coat Q Impeller, 4.91 Eye Hard Coat Q Collar, Impeller Clamp Q3 / Q Collar, Impeller Clamp Q5 / Q Screw, Special * Bearing, H.S. Front Hf * Bearing, H.S. Rear Hf Seal, O-Ring 2 ID X 2-3/16 OD Retainer, Bearing S Stage Turbo * Bearing, H.S. Forward Thrust Hf * Collar, H.S. Thrust Hf * Bearing, H.S. Reverse Thrust Hf Orifice, H.S. Oil Feed Hf Plug, Pipe, Flush Type Hex Seal, O-Ring 5/16 ID X Seal, O-Ring 3-1/2 ID X 3-3/ * Bearing, L.S. Front Hf * Pin, Slot Spg 3/16 X 1/ * Bearing, L.S. Rear Hf Seal, O-Ring 3-1/4 ID X 3-7/ Bearing, L.S. Thrust Hf Seal, O-Ring 5-1/4 ID X 5-7/ Collar, L.S. Thrust Hf Seal, Double Shaft Hf Seal, O-Ring 4-3/8 ID X Ring, Eye Seal Q Ring, Eye Seal Q Ring, Eye Seal Q Ring, Eye Seal Q Washer, Spring Eye Seal Q3 / Q Washer, Spring Eye Seal Q5 / Q Retainer, Eye Seal Q3 / Q Retainer, Eye Seal Q5 / Q Ring, Balance Piston Seal Q3 / Q Ring, Balance Piston Seal Q5 / Q Washer, Spring Balance Piston Retainer, Balance Piston Seal Washer Hf Slinger, Oil Q3-Q Plate, Slinger Mtg Q3-Q * Included in Bearing Kit Included in O-Ring Kit 14 JOHNSON CONTROLS

15 Q3 - Q6 compressor (CONT'D) Table 2 - with vgd (CONT'D) ITEM DESCRIPTION PART NUMBER Quantity 39 Seal, O-Ring 1-1/8 ID X 1/ Orifice, Pipe Plug Yk Compr Valve, Check Oil 1/8 NPTE Plug, Pipe 1/4 Hex Socket Shield, Hf Seal, O-Ring 6 ID X 6-1/4 OD Connr, Instm 3/8 Tube X Tube, Oil Drain HD Tube, Oil Return Hf Clamp, Tube 3/8 OD Tube, Oil Feed Internal Hf Pin, Dowel Tapped 3/8 Dia Seal, O-Ring 22 ID X 22-1/2 OD Seal, O-Ring 20 ID X 20-3/8 OD Seal, O-Ring ID X Q3 / Q Seal, O-Ring 13 ID X 13-1/4 Q5 / Q Seal, O-Ring 19 ID X 19-1/2 OD Q3 / Q Seal, O-Ring 22.9 ID X.275 OD Q5 / Q Elbow, Flare Hydraulic 3/8 OD Seal, O-Ring Neoprene ID Thk Nut, Flare Hydraulic 3/8 OD Sleeve, Flare Hydraulic 3/8 OD Tube, Oil Feed External Hf Elbow, Flare Hydraulic 1/4 OD Nut, Flare Hydraulic 1/4 OD Sleeve, Flare Hydraulic 1/4 OD Probe, Pressure Switch Seal, O-Ring.301 ID X Plug, Hex HD 9/ Plug, Hex HD Plug, Hex HD 3/ Seal, O-Ring Neoprene ID Thk Plug, Hex HD 7/ Seal, O-Ring.351 ID X Valve, Stop Ang Vertical Plug, Hex HD 1-1/ Seal, O-Ring Neoprene ID Thk Plug, Hex HD 1-5/ Seal, O-Ring Neoprene ID Thk Fillpiece, Prerot Device Q3 / Q Fillpiece, Prerot Device Q5 / Q * Included in Bearing Kit Included in O-Ring Kit JOHNSON CONTROLS 15

16 Q3 - Q6 compressor (CONT'D) Table 2 - with vgd (CONT'D) ITEM DESCRIPTION PART NUMBER Quantity 89 Rod, Adjustable PRV & VGD Q3 / Q A Rod, Adjustable B Bearing, Rod End with SST Insert Rod, Adjustable PRV & VGD Q5 / Q A Rod, Adjustable B Bearing, Rod End with SST Insert Lever, Internal Shaft, Contl Prerot Device Cover, Shaft Control Bracket, Support Lower PRV Lever, PRV External Link, External Q3 / Q Link, External Q5 / Q Spacer,.38 Lg.33 ID X.63 OD Spacer, Flanged, PRV & VGD Spacer,.50 Lg X.33 ID X.63OD Arm, PRV Motor Motor, Actuator A Motor Actuator In B Harness System Wiring Seal, O-Ring 2-1/4 ID X Plug, PRV Assembly Seal, O-Ring Neoprene ID Thk Dowel, Pin Str Tab, Drive Ring Q3 / Q Arm, Motor Q3 / Q Arm, Motor Q5 / Q Fillpiece, Prerot Device Rod, Adjustable PRV & VGD Q3 / Q A Rod, Adjustable B Bearing, Rod End with SST Insert Rod, Adjustable PRV & VGD Q5 /Q A Rod, Adjustable B Bearing, Rod End with SST Insert Lever, Internal VGD Bushing, Garlock 16du Shaft, Contl VGD Link, External Q3 / Q Link, External Q5 / Q Seal, O-Ring ID X 3-11/ Cap, Sealing, Caplug 2, Compressor, Large Parts Q3 VGD * Included in Bearing Kit Included in O-Ring Kit 16 JOHNSON CONTROLS

17 Table 2 - with vgd (CONT'D) Q3 - Q6 compressor (CONT'D) ITEM DESCRIPTION PART NUMBER Quantity 301 Plate, Nozzle Base Q3 VGD Device, VGD Common Parts Q Support, Rotor with Bearing Housing Q A Support, Rotor Q B Housing, Bearing Q Scroll, Rotor Q Device, Pre-Rotation Q Plate, Diffuser Q Plate, PRV Support Q Compressor, Large Parts Q4 VGD Plate, Nozzle Base Q4 VGD Device, VGD Common Parts Q Support, Rotor with Bearing Housing Q A Support, Rotor Q B Housing, Bearing Q Scroll, Rotor Q Device, Pre-Rotation Q Plate, Diffuser Q Plate, PRV Support Q Compressor, Large Parts Q5 VGD Plate, Nozzle Base Q5 VGD Device, VGD Common Parts Q Support, Rotor with Bearing Housing Q A Support, Rotor Q B Housing, Bearing Q Scroll, Rotor Q Device, Pre-Rotation Q Plate, Diffuser Q Plate, PRV Support Q Compressor, Large Parts Q6 VGD Plate, Nozzle Base Q6 VGD Device, VGD Common Parts Q Support, Rotor with Bearing Housing Q A Support, Rotor Q B Housing, Bearing Q Scroll, Rotor Q Device, Pre-Rotation Q Plate, Diffuser Q Plate, PRV Support Q * Included in Bearing Kit Included in O-Ring Kit JOHNSON CONTROLS 17

18 Q3 - Q6 compressor (CONT'D) Table 2 - with vgd (CONT'D) ITEM DESCRIPTION PART NUMBER Quantity Bearing Kit Q3 - Q O'Ring Kit Q3 / Q O'Ring Kit Q5 / Q * Included in Bearing Kit Included in O-Ring Kit 18 JOHNSON CONTROLS

19 Q3 - Q6 compressor (CONT'D) with vgd LD12372a Figure 5 - Q3 - Q6 Compressor with Vgd JOHNSON CONTROLS 19

20 Q3 - Q6 compressor (CONT'D) with vgd VGD H 128 H PRV J J SECTION J - J 117 SECTION H - H Figure 6 - Q3 - Q6 COMPRESSOR With VGD LD12365a 20 JOHNSON CONTROLS

21 Q3 - Q6 compressor (CONT'D) with vgd LD12366a Figure 7 - Q3 - Q6 COMPRESSOR With VGD JOHNSON CONTROLS 21

22 Q3 - Q6 compressor (CONT'D) with vgd LD12366b Figure 8 - Q3 - Q6 COMPRESSOR With VGD 22 JOHNSON CONTROLS

23 Table 3 - model Q3 - Q6 device pre-rotation ITEM DESCRIPTION Part Number Quantity - Device, Pre-Rotation Q Device, Pre-Rotation Q Device, Pre-Rotation Q Device, Pre-Rotation Q Ring, Vane Driving Washer, Plain Lt 17/64 ID 1/ Stud, Ball 1/4-28 UNF Arm, Vane PRV Nut, Self Lock 1/4-28 UNF Washer, Special 25/ Vane, Pre-Rotation Spacer, Arm PRV HD 46/ Screw, Cap 12pt HD 3/ Housing, Q Housing, Q Housing, Q Housing, Q LD12363 Figure 9 - Device Pre-Rotation JOHNSON CONTROLS 23

24 device VGD Table 4 - model Q3 - Q6 ITEM DESCRIPTION Part Number Quantity - VGD Device Q3 / Q4 Assy VGD Device Q5 / Q6 Assy Ring, Diffuser Q3 / Q4 VGD Ring, Diffuser Q5 / Q6 VGD Screw, Cap Hex HD # Pin, Drive Q3 / Q Bearing, McGill Cf-5/8-B Nut, Hex 1/4-28 UNF-2B Screw, Set Hex Soc 1/ Washer, Plain.265 ID X 1/2 OD Support, Axial Bearing Bushing, Eccentric Screw, Cap Hex Soc HD 1/ Screw, Cap Hex Soc HD 1/ Washer, Plain Clipped Washer, Conical Disk Bushing, Garlock 12du Block, Tensioner Drive Ring Ring, Drive Q3 / Q Ring, Drive Q5 / Q Pin, Tensioner Drive Ring Screw, Shoulder Soc HD JOHNSON CONTROLS

25 device VGD (CONT'D) model Q3 - Q A SECTION A - A B B A SECTION B - B LD12367a Figure 10 - device VGD (q3 - Q6) JOHNSON CONTROLS 25

26 Q7 compressor ( XXX) LD10700A Figure 11 - Q7 Compressor (OLD) Q7 compressor ( XXX) ( XXX) LD12361A Figure 12 - Q7 Compressor (New) 26 JOHNSON CONTROLS

27 Table 5 - ( XXX) without VGD ITEM DESCRIPTION Part Number Quantity 1 Arm, Motor & PRV * Bearing, H.S. Forward Thrust HF * Bearing, H.S. Front HF * Bearing, H.S. Rear hf * Bearing, H.S. Reverse Thrust hf * Bearing, L.S. Front hf Bearing, L.S. Thrust hf * Bearing, L.S. Rear hf Bearing, Rod end with SST Insert Chrome Screw, Special Bolt, Shld spl 1/4-20 X Bolt, Shld spl 1/4 20 UNC Bracket, Support Lower PRV Link, Extnl PRV & mot T Clamp, Tube 3/8" OD * Collar, H.S. Thrust hf Collar, Impeller Clamp hf Collar, L.S. Thrust hf Plug, Hex HD 1-5/16" Connr, Instm 3/8" Tube OD Cover, PRV Shaft Control Device, Pre-Rotation Impeller, 5.2 Eye Hard Coat hf Support, Rotor with Bearing Hsg A Support, Rotor B Housing, Bearing Elbow, Flare Hydraulic 1/4" OD Elbow, Flare Hydraulic 3/8" OD Enamel, Caribbean Blue Fillpiece, Prerot Device Fillpiece,.750 dia. X Gasket, 2-1/2" OD X 2" ID X 1/32" Lever, PRV External Lever, Internal Lever, External PRV Motor, Actuator Nut, Flare Hydraulic 3/8" OD Nut, Hex 1/4"-20 UNC-2b Nut, Hex 3/8"-24 UNF-2b Orifice, H.S. Oil Feed * Pin, Slot Spg 3/16" X 1/2" Pin, Dowel Tapped 3/8" dia * Included in Bearing Kit Included in O-Ring Kit Q7 compressor (Old) JOHNSON CONTROLS 27

28 Table 5- ( XXX) without VGD (Cont'd) Item Description Part Number Quantity 43 Plate, Diffuser Plate, Nozzle Base Seal, O-Ring Neoprene Plug, hex HD 7/16" Plug, hex HD 9/16" Plug, Pipe, Flush Type Hex Plug, Pipe, 1/4" Hex Socket Probe, Hf Plug, Hex HD Retainer, Balance Piston Seal Washer Retainer, Bearing S Stage Turbo Seal, Double Shaft Ring, 5/8" lg X 17/64" ID X 5/8" Ring, Balance Piston Seal Ring, Eye Seal Rod, Adjustable Screw, Rotor (Side & Down) Seal, O-Ring 5/16" ID X Seal, O-Ring.301 ID X Seal, O-Ring 2 ID X 2-3/16" OD Seal, O-Ring 3-1/4" ID X 3-7/ Seal, O-ring 5-1/4" id x 5-7/16" Seal, O-ring 1" id x 1/8" Seal, O-ring 1-1/8" id x 1/8" Seal, O-ring 3-1/2" id x 3-3/4" Seal, O-ring 4-3/8" id x Seal, O-ring 6" id x 6-1/4" od Seal, O-ring 15" id x 15-1/4" od Seal, O-ring 20" id x 20-3/8" od Seal, O-ring 22" id x 22-1/2" od Seal, O-ring.351 od x Seal, O-ring Neoprene Seal, O-ring neoprene Sealer, Grade avv loctite Sealer, removable thread Plug, Hex hd 3/4" Shaft, Control Prerot Device Shield Sleeve, Flare hydraulic Washer, Spring Balance Piston * Included in Bearing Kit Included in O-Ring Kit Q7 compressor (CONT'D) (Old) 28 JOHNSON CONTROLS

29 Table 5 - ( XXX) without VGD (Cont'd) Q7 compressor (CONT'D) (Old) Item Description Part Number Quantity 111 Plug, Hex HD 1-1/16" Tube, Oil Drain Tube, Oil Feed External Tube, Oil Feed Internal Tube, Oil Return Valve, Check Oil 1/8" NPTE Valve, Stop Angle Vertical Seal, O-Ring Neoprene Lockwash, Helical Spring 1/4" Reg Washer, Special PRV Nut, Flare Hydraulic 1/4" OD Sleeve, Flare Hydraulic 1/4" OD Washer, Spring Eye Retainer, Eye Seal Washer Orifice, Set Screw Seal, O-Ring Neoprene O-Ring Kit Q Bearing Kit Q * Included in Bearing Kit Included in O-Ring Kit JOHNSON CONTROLS 29

30 Q7 compressor (CONT'D) ( XXX) 53 B B 7 LD10697 Figure 13 - Q7 COMPRESSOR without VGD 30 JOHNSON CONTROLS

31 Q7 compressor (CONT'D) ( XXX) VIEW B-B LD10698 Figure 14 - Q7 COMPRESSOR without VGD JOHNSON CONTROLS 31

32 Q7 compressor (CONT'D) ( XXX) VIEW C-C LD10699 Figure 15 - Q7 COMPRESSOR without VGD 32 JOHNSON CONTROLS

33 Q7 compressor (CONT'D) ( XXX) SECTION A-A A Figure 16 - Q7 COMPRESSOR without VGD LD10700 JOHNSON CONTROLS 33

34 device pre-rotation Table 6 - model Q7 ( XXX) ITEM DESCRIPTION Part Number Quantity - Device, Pre-Rotation Q Ring, Vane Driving Washer, Plain Lt 17/64 ID 1/ Stud, Ball 1/4-28 UNF Arm, Vane PRV Nut, Self Lock 1/4-28 UNF Washer, Special 25/ Vane, Pre-Rotation Spacer, Arm PRV HD 46/ Screw, Cap 12pt HD 3/ Housing, Q Figure 17 - device pre-rotation (Q7) LD JOHNSON CONTROLS

35 Table 7 - Q7 Without VGD ( xxx) Q7 compressor (New) ITEM DESCRIPTION Part Number Quantity 1 Impr 5.20 Eye Hard Coat Q Collar Impeller Clamp Screw Special * Brg H.S. Front Hf * Brg H.S. Rear Hf O-Ring Neo id.103thk M Retnr Brg S Stage Turbo * Brg H.S. Forward Thrust Hf Collar H.S. Thrust Hf * Bearing H.S. Reverse Thrust Orifice H.S. Oil Feed Hf Plug Hollow Hex 5/16-24unf-2a O-Ring Neo id.070thk M O-Ring Neo id.139thk M * Brg L.S. Front Hf * Pin Slot Spg 3/16 X 1/ * Brg L.S. Rear Hf O-Ring Neo id.103thk M Brg L.S. Thrust Hf O-Ring Neo id.103thk M Collar L.S. Thrust Hf Seal Double Shaft Hf O-Ring Neo id.139thk M Ring Eye Seal Q Washer Spring He 52 Eye Retnr Eye Seal Washer He Screw Shoulder Soc Hd Ring Bal.Pist. Seal Q Washer Spring Hf52 Bal. Piston Retnr B.P. Seal Washer Hf Slinger Oil Q Plate Slinger Mtg Q O-Ring Neo id.139thk M Orifice Pipe Plug Yk Compr Valve Check Oil 1/8 Npte Plug Pipe 1/4 Hex Socket Shield Hf O-Ring Neo id.139thk M Connr Instm 3/8 Tube X Tube Oil Drain Hd Tube Oil Return Hf * Included in Bearing Kit Included in O-Ring Kit JOHNSON CONTROLS 35

36 Q7 compressor (New) Table 7 - Q7 Without VGD ( xxx) CONT'D ITEM DESCRIPTION Part Number Quantity 50 Clamp Tube 3/8 Od Tube Oil Feed Internal Hf Pin Dowel Tapped 3/8 Dia O-Ring Neo id.275thk M O-Ring Neo id.210thk M O-Ring Neo id.139thk M O-Ring Neo id.275thk M Elbow Flare Hydraulic 3/8 Od O-Ring Neo id.078thk M O-Ring Hnbr id.064thk M Tubing, Oil Feed Elbow Flare Hydraulic 1/4 Od Nut Flare Hydraulic 1/4 Od Sleeve Flare Hydraulic 1/4 Od Probe Pressure Switch O-Ring Neo id.064thk M Plug Hex Hd 9/ Plug Hex Hd Plug Hex Hd 3/ O-Ring Neo id.087thk M Plug Hex Hd 7/ O-Ring Neo id.072thk M Valve Stop Ang Vertical Plug Hex Hd 1-1/ O-Ring Neo id.116thk M Plug Hex Hd 1-5/ O-Ring Neo id.116thk M Fillpiece Pretot Device Rod, Adjustable Prv & Vgd Lever Internal Shaft Contl Prerot Device Cover Shaft Control Bracket Support Lower Prv Lever Prv External Link External Spacer Flanged, Prv & Vgd Spacer.50 Lg X.33 Id X.63od Arm Prv Motor Wiring Prv Motor Actuator A Motor Actuator In B Harness System Wiring * Included in Bearing Kit Included in O-Ring Kit 36 JOHNSON CONTROLS

37 Q7 compressor (New) Table 7 - Q7 Without VGD ( xxx) CONT'D ITEM DESCRIPTION Part Number Quantity 108 O-Ring Neop id.139thk M Plug Prv Assembly O-Ring Neo id.097thk M Dowel Pin Str Cover Vgd Shaft Nameplate, Data Compr O-Ring Neo id.103thk M Cap Sealing, Caplug 2, O-Ring Hnbr id.139thk M Device Prv Q Compr Large Parts Q O-Ring Kit Q Bearing Kit Q * Included in Bearing Kit Included in O-Ring Kit JOHNSON CONTROLS 37

38 Q7 compressor ( XXX) (New) D G DETAIL C F SEE DETAIL C N SEE DETAIL B 193 N K F D K G SECTION A-A LD15943a Figure 18 - Q7 COMPRESSOR without VGD 38 JOHNSON CONTROLS

39 Q7 compressor (CONT'D) ( XXX) (New) DETAIL B 54 SECTION E-E Figure 19 - Q7 COMPRESSOR without VGD SECTION D-D LD15943b JOHNSON CONTROLS 39

40 Q7 compressor (CONT'D) ( XXX) (New) LD15944 Figure 20 - Q7 COMPRESSOR without VGD 40 JOHNSON CONTROLS

41 Q7 compressor (CONT'D) ( XXX) (New) A 128 H H PRV J A 128 VIEW G-G SECTION H-H 86 SECTION J-J LD15945 Figure 21 - Q7 COMPRESSOR without VGD JOHNSON CONTROLS 41

42 Q7 compressor (CONT'D) ( XXX) (New) 66 P P SECTION P-P LD15967 Figure 22 - Q7 COMPRESSOR without VGD 42 JOHNSON CONTROLS

43 Table 8 - Q7 with Vgd ( XXX) ITEM DESCRIPTION Part Number Quantity 1 Impr 5.20 Eye Hard Coat Q Collar Impeller Clamp Screw Special * Brg H.S. Front Hf * Brg H.S. Rear Hf O-Ring Neo id.103thk M Retnr Brg S Stage Turbo * Brg H.S. Forward Thrust Hf Collar H.S. Thrust Hf * Bearing H.S. Reverse Thrust Orifice H.S. Oil Feed Hf Plug Hollow Hex 5/16-24unf-2a O-Ring Neo id.070thk M O-Ring Neo id.139thk M Screw Cap Hex Soc Hd 1/ * Brg L.S. Front Hf * Pin Slot Spg 3/16 X 1/ * Brg L.S. Rear Hf O-Ring Neo id.103thk M Brg L.S. Thrust Hf O-Ring Neo id.103thk M Collar L.S. Thrust Hf Seal Double Shaft Hf O-Ring Neo id.139thk M Ring Eye Seal Q Washer Spring He 52 Eye Retnr Eye Seal Washer He Screw Shoulder Soc Hd Ring Bal.Pist. Seal Q Washer Spring Hf52 Bal. Piston Retnr B.P. Seal Washer Hf Slinger Oil Q3 - Q Plate Slinger Mtg Q3 - Q O-Ring Neo id.139thk M Orifice Pipe Plug Yk Compr Valve Check Oil 1/8 Npte Plug Pipe 1/4 Hex Socket Shield Hf O-Ring Neo id.139thk M Connr Instm 3/8 Tube X Tube Oil Drain Hd Tube Oil Return Hf Clamp Tube 3/8 Od Tube Oil Feed Internal Hf * Included in Bearing Kit Included in O-Ring Kit JOHNSON CONTROLS 43

44 Table 9 - Q7 With VGD ( XXX) cont'd ITEM DESCRIPTION Part Number Quantity 54 Pin Dowel Tapped 3/8 Dia O-Ring Neo id.275thk M O-Ring Neo id.210thk M O-Ring Neo id.139thk M O-Ring Neo id.275thk M Elbow Flare Hydraulic 3/8 Od O-Ring Neo id.078thk M O-Ring Hnbr id.064thk M Tubing, Oil Feed Elbow Flare Hydraulic 1/4 Od Nut Flare Hydraulic 1/4 Od Sleeve Flare Hydraulic 1/4 Od Probe Pressure Switch O-Ring Neo id.064thk M Plug Hex Hd 9/ Plug Hex Hd Plug Hex Hd 3/ O-Ring Neo id.087thk M Plug Hex Hd 7/ O-Ring Neo id.072thk M Valve Stop Ang Vertical Plug Hex Hd 1-1/ O-Ring Neo id.116thk M Plug Hex Hd 1-5/ O-Ring Neo id.116thk M Fillpiece Pretot Device Rod, Adjustable Prv & Vgd Lever Internal Shaft Contl Prerot Device Cover Shaft Control Bracket Support Lower Prv Lever Prv External Link External Spacer.38 Lg.33 Id X.63 Od Nut Hex 1/4-20 Unc-2b: Spacer Flanged, Prv & Vgd Spacer.50 Lg X.33 Id X.63od Arm Prv Motor Wiring Prv Motor Actuator A Motor Actuator In B Harness System Wiring O-Ring Neop id.139thk M Plug Prv Assembly O-Ring Neo id.097thk M * Included in Bearing Kit Included in O-Ring Kit 44 JOHNSON CONTROLS

45 Table 9 - Q7 With VGD ( XXX) cont'd ITEM DESCRIPTION Part Number Quantity 111 Dowel Pin Str Tab Drive Ring Q Arm Motor Fillpiece Prerot Device Rod, Adjustable Prv & Vgd Lever Internal Vgd Bushing, Garlock 16du Shaft Contl Vgd Link External O-Ring Neo id.103thk M Cap Sealing, Caplug 2, O-Ring Hnbr id.139thk M Device Prv Q Compr Large Parts Q7 Vgd Plate Nozzle Base Q7 Vgd Device Vgd Q O-Ring Kit Q Bearing Kit Q * Included in Bearing Kit Included in O-Ring Kit JOHNSON CONTROLS 45

46 Q7 compressor ( XXX) (New) G F DETAIL C D SEE DETAIL C N SEE DETAIL B 193 N 20 F E D K SEE DETAIL R K 60 G SECTION A-A LD15969a Figure 23 - Q7 COMPRESSOR with VGD 46 JOHNSON CONTROLS

47 Q7 compressor (CONT'D) ( XXX) (New) 7 29 DETAIL B 54 SECTION E-E SECTION D-D LD15969b Figure 24 - Q7 COMPRESSOR with VGD JOHNSON CONTROLS 47

48 Q7 compressor (CONT'D) ( XXX) (New) VIEW F-F LD15970 Figure 25 - Q7 COMPRESSOR with VGD 48 JOHNSON CONTROLS

49 Q7 compressor (CONT'D) ( XXX) (New) A 122 H VGD PRV J J A 128 VIEW G-G LD15971a Figure 26 - Q7 COMPRESSOR with VGD JOHNSON CONTROLS 49

50 Q7 compressor (CONT'D) ( XXX) (New) SEE DETAIL SECTION J-J SEE DETAIL M VIEW K-K SECTION H-H LD15971b Figure 27 - Q7 COMPRESSOR with VGD 50 JOHNSON CONTROLS

51 66 Q7 compressor (CONT'D) ( XXX) (New) P P SECTION P-P LD15973 Figure 28 - Q7 COMPRESSOR with VGD JOHNSON CONTROLS 51

52 Table 9 - oil PUmp housing ITEM Description part number FIGURE 2 Pump, Oil 20 GPM YK Block, Oil Eductor Special K Heater, Electric Immer TY (NI) Heater, Electric Immer TY (N4, N12, N4X) Valve, Stop Angle Vertical Valve, Stop Angle Vertical Valve, Stop Angle Vertical Cage, Liquid Level Sight Front Sensor, Temperature 50,000 OHMS Terminal, HV Fused Glass Valve, Stop Angle Vertical Screw, Cap Hex SOC HD 3/ Seal, O-Ring Neoprene 1.734ID X.139Thk Seal, O-Ring Neoprene 1.17ID X.116Thk Seal, O-Ring Neoprene.924ID X.116Thk Seal, O-Ring Neoprene.644ID X.087Thk Seal, O-Ring Neoprene.468ID X.078Thk Seal, O-Ring 5/8 ID X 3/32.351ID X.072Thk Seal, O-Ring Neoprene 487ID X.103Thk Box, Elec 4 Octagon X 4 Deep Cover, Filter Output Assy Screw, Mach Pan HD Recd Terminal, Push-on STR Strap, Cable T & B L M * 26 Cap, Sealing, Caplug * 27 Insr, Elec * 28 Ferr, Splice Cap * 29 Plate, Oil Pump MTG Machining Pin, Slot Spg 3/16 X 1/ * 31 Seal, O-Ring Neoprene ID X.275Thk NOTE: Items with an * are NOT represented. 52 JOHNSON CONTROLS

53 LD Figure 29 - OIL PUMP HOUSING ASSEMBLY LD11467 JOHNSON CONTROLS 53

54 Table 10 - oil PUmp Return Line Item Description Part Number QUANTITY 3 Flange, Oil Drain H Hose, Braided Flex Metal Long Long Long Long Long Seal, O-Ring 3-1/8 ID X 3-1/ Screw, Cap Hex 1/4-20UNC Lockwasher, Helical Spring 3/8 Reg Screw, Cap 12pt HD 3/ Lockwasher, Helical Spring 1/4 Reg Seal, O-Ring 2-3/4 ID X OIL RETURN LINE Figure 30 - OIL RETURN LINE LD JOHNSON CONTROLS

55 Table 11 - Compressor Piping COMPRESSOR PIPING Item Description Quantity Part Number 3 Valve, Stop Ang Vertical Valve, Stop Ang Vertical Elbow, 3/4 O.D.Tube 90 Deg Male Elbow, Connr 3/4 O.D. (Use on HE Compressors) Connr, Straight 3/4 O.D. (Use on HA, HB, & HG Compressors) Seal, O-Ring Neoprene Seal, O-Ring Neoprene Seal, O-Ring Neoprene Sleeve, 1 O.D. Tube Sleeve, SST 3/4 O.D. Tube Sleeve, Plated Steel 3/4 O.D. Tube Nut, 3/4 O.D. Tube Nut, 1 O.D. Tube Connr, 3/8 O.D.Tube Male Connr, 1 O.D. Tube Male Nut, 3/8 O.D. Tube Seal, O-Ring Neoprene Seal, O-Ring Neoprene Seal, O-Ring Neoprene Sleeve, 3/8 O.D. Tube JOHNSON CONTROLS 55

56 COMPRESSOR PIPING CONDENSER CONDENSER EVAPORATOR EVAPORATOR Figure 31 - COMPRESSOR PIPING LD JOHNSON CONTROLS

57 Table 12 - Gear Codes Speed Code Part Number xxx GEAR codes Speed Code Part Number xxx Speed Code Part Number xxx AD 824 NB 332 RQ 166 AE 825 NC 333 RR 167 AF 826 ND 334 RS 168 EA 401 NE 335 RT 169 EB 402 NF 336 RU 170 EC 403 NG 337 RV 171 ED 404 NH 338 RW 172 EE 405 NJ 339 RX 173 EF 406 NK 340 RY 174 EG 407 NL 341 RZ 175 EH 408 NM 342 SA 176 EJ 409 NN 343 SB 177 EK 410 NP 344 SC 178 EL 411 NQ 345 SD 179 EM 412 NR 346 SE 180 EN 413 NS 347 SF 181 EP 414 NT 348 SG 182 EQ 415 NU 349 SH 183 ER 416 NV 350 TA 800 ES 417 NW 351 TB 801 ET 418 NX 352 TC 802 EU 419 NY 353 TD 803 EV 420 NZ 354 TE 804 EW 421 PA 355 TF 805 EX 422 PB 356 TG 806 EY 423 PR 392 TH 807 FA 301 PS 393 TJ 808 FB 302 PT 394 TK 809 FC 303 PU 395 TL 810 FD 304 PV 396 TM 811 FE 305 PW 397 TN 812 FF 306 PX 398 TP 813 FF 306 PY 399 TQ 814 FG 307 PZ 400 TR 815 FG 307 RA 150 TS 816 FH 308 RB 151 TT 817 FJ 309 RC 152 TU 818 FK 310 RD 153 TV 819 FL 311 RE 154 TW 820 FM 312 RF 155 TX 821 FN 313 RG 156 TY 822 FP 314 RH 157 TZ 823 FQ 315 RI 158 FR 316 RJ 159 FS 317 RK 160 FT 318 RL 161 FU 319 RM 162 FV 320 RN 163 FW 321 RO 164 NA 331 RP 165 JOHNSON CONTROLS 57

58 GEAR codes (CONT'D) SPEED CODE PART NUMBER XXX MC 111 MD 112 ME 113 MF 114 MG 115 MH 116 MJ 117 MK 118 ML 119 MM 120 MN 121 MP 122 MQ 123 MR 124 MS 125 MT 126 MU 127 MV 128 MW 129 MX 130 MY 131 MZ 132 AG 133 AH 134 AJ 135 AK 136 AL 137 AM 138 AN 139 P.O. Box 1592, York, Pennsylvania USA subject to change without notice. Printed in USA Copyright by Johnson Controls ALL RIGHTS RESERVED Form RP4 (317) Issue Date: March 22, 2017 Supersedes: RP4 (511)