Technical Data for 3100 Series Melters

Transcription

1 Part D, Section 1 This section covers the following unit configurations. Model 3100 Voltage All Pump All Manifold All Control All

2 D

3 D 1-1 Section D 1 1. Specifications Viscosity Range Ambient Temperature Range Operating Temperature Range ,000 CPS 0 50 C ( F) MultiScan C (10 50 F) UniScan C (0 00 F) Temperature Control Stability Tank Volume Tank Capacity Melt Rate Usage 2, 0.5 C ( 1 F) 3.7 l (230 cu. in..) 3. kg (12 lb) 3. kg/hr (8 lb/hr) Pump Weight Piston Pump 33 kg (72 lb) AC Gear Pump kg (97 lb) Electrical Service Tank Opening Dimensions VAC, 50/0 Hz, 1/, 00/230 VAC w/ neutral, 50 Hz, 1/, 00 VAC, 50 Hz,, 80 VAC, 50/0 Hz, 10 x 1 mm (5.50 x.91 in.) Pump Type Configure Code 1:1 Piston A/E 500 g/min (1.2 lb/min) :1 Piston C/G 500 g/min (1.2 lb/min) 1/3 hp AC Gear, 50 Hz 1/3 hp AC Gear, 0 Hz K/L K/L Pump Specifications Rate Displacement Speed Working Pressure 350 g/min (0.8 lb/min) 10 g/min (0.9 lb/min) 7.2 ml/stroke (0. in 3 /stroke) 1 ml/stroke (1 in 3 /stroke) 3.7 ml/rev (0.21 in 3 /rev) 3.7 ml/rev (0.21 in 3 /rev) 90 strokes/min 8.9 bar (1,20 psi) 0 strokes/min 37.2 bar (50 psi) 120 rpm 82.7 bar (1200 psi) 139 rpm 82.7 bar (1200 psi) Air Consumption l/min (1. CFM) 20 l/min (0.7 CFM) N/A N/A

4 D Specifications (contd.) G B A K D C J I F E P O H A Melter Model A (mm/in) B (mm/in) C (mm/in) D (mm/in) E (mm/in) F (mm/in) G (mm/in) H (mm/in) 3100 PP 207 (8.1) 30 (13.38) 38 (1.50) 237 (9.33) 5 (20.7) 381 (15.00) 33 (13.50) 29 (9.80) 3100 AC 207 (8.1) 30 (13.38) 38 (1.50) 375 (1.77) 03 (23.7) 381 (15.00) 33 (13.50) 29 (9.80) Melter Model I (mm/in) J (mm/in) K (mm/in) L (mm/in) M (mm/in) N (mm/in) O (mm/in) P (m/in) 3100 PP 3 (12.9) 559 (.00) 2 (2.) 110 (.32) 3100 AC 3 (12.9) 97 (.) 2 (2.) 110 (.32) NOTE: Be sure to provide sufficient clearance room when installing the melter to allow access to the enclosure door, enclosure lid, pump cover and filter assembly

5 D Procedure for Calculating Capacity When you connect hoses and guns to your melter, you must make sure the electrical power requirements of those hoses and guns do not exceed the maximum wattages allowed for your system. Exceeding the maximum wattage can damage your equipment. For every Series 3000 system, there are four maximum wattages you must not exceed: The single-component maximum wattage: the wattage of any single hose or gun connected to a power module must not exceed this wattage. The hose/gun pair maximum wattage: the wattage of any hose and gun (hose/gun pair) connected to a power module must not exceed this wattage. The power module maximum wattage: the wattage of any two hoses and two guns (two hose/gun pairs) connected to a power module must not exceed this wattage. The total hose/gun maximum wattage: the wattage of all hoses and guns connected to the melter must not exceed this wattage. To make sure your system does not exceed the maximum allowable wattages, someone (either you or your Nordson representative) must calculate the hose/gun capacity for your system. If your Nordson representative has already made this calculation for the actual hoses and guns you plan to use, you do not need to repeat the calculation now. However, you must make this calculation if the hose/gun capacity has not been calculated for your system if you have reconfigured your system since the calculations were made whenever you add new hoses or guns to an existing system whenever you replace an existing hose with a longer one or an existing gun with a larger one

6 D 1- Calculating Capacity Follow this procedure whenever you need to calculate the hose/gun capacity for any Series 3000 system. 1. Determine which of the following types of electrical service is connected to your melter: Type of 200 VAC system 0 VAC system 230 VAC system 20 VAC system Types of Electrical Service that can be Connected 200 VAC 200 VAC (without neutral) 0 VAC 0 VAC (without neutral) 380/0 (with neutral) 230 VAC 230 VAC (without neutral) 00/230 (with neutral) 20 VAC 20 VAC (without neutral) 15/20 (with neutral) 00 VAC system 00 VAC

7 D Use Table D 1-3 and record the wattages in Table D 1-1 for the hoses and guns you wish to connect to your melter. An example is provided as Table D 1-2. Module Table D 1-1 Wattages for Your Gun Zone Number Hose 1 module 1 Gun 1 Hose 2 Gun 2 Type of Gun Total wattage for power module 1 Hose 3 module 2 Gun 3 Hose Gun Total wattage for power module 2 Hose 5 module 3 Gun 5 Hose Gun Total wattage for power module 3 Wattage of Gun from Table D 1-3 Total wattage for all hoses and guns (sum of the total wattage for all power modules) Total Wattages

8 D 1- Calculating Capacity (contd.) EXAMPLE: A Series hose DC gear pump melter is connected to a 20 VAC (without neutral) power supply. The user wishes to connect the hoses and guns shown in Table D 1-2. Table D 1-2 Wattages for the Example Series 3700 Module Gun Zone Gun Type Gun Wattage from Table D 1-3 Hose 1 2 ft hose 91 W module 1 Gun 1 H-20 gun 283 W Hose 2 2 ft hose 91 W Gun 2 H-202 gun 9 W Total wattage for power module 1 Hose 3 ft hose 19 W module 2 Gun 3 H-202 gun 9 W Hose 10 ft hose 289 W Gun H-20 gun 283 W Total wattage for power module 2 Hose 5 2 ft hose 91 W module 3 Gun 5 H-208 gun 0 W Hose 2 ft hose 91 W Gun H-208 gun 0 W Total wattage for power module 3 Total wattage for all hoses and guns (sum of the total wattage for all power modules) Total Wattages 97 W 920 W 189 W 398 W 572 W 970 W 1131 W 1131 W 2 W 512 W

9 D 1-7 Gun Type (See Note A) Table D 1-3 Wattages for Nordson Hoses and Guns 200 VAC (See Note C) Type of Electrical Service Connected to the Melter (See Note B) 0 VAC 230 VAC 20 VAC 00 VAC Automatic hose (0. m, 2 ft) Automatic hose (1.2 m, ft) Automatic hose (1.8 m, ft) Automatic hose (2. m, 8 ft) Automatic hose (3 m, 10 ft) 289 Automatic hose (3. m, 12 ft) Automatic hose (.8 m, 1 ft) Automatic hose (7.2 m, 2 ft) Manual hose (2. m, 8 ft) Manual hose (.8 m, 1 ft) H-201 gun (T or T-L) H-202 gun (T or T-L) H-20 gun (T or T-L) H-208 gun (T or T-L) H-202 gun (T-E or T-E-L) H-20 gun (T-E or T-E-L) H-202 gun (T-LP or T-LP-L) H-20 gun (T-LP or T-LP-L) H-208 gun (T-LP or T-LP-L) H-20 gun (T or T-L) H-20 gun w/micro (T) NOTE A: This table lists the power requirements for only the most common Nordson hoses and guns. If you do not find the hose or gun you are using, contact your Nordson representative for wattage information. B: Actual line voltage in a plant may vary from nominal voltage by as much as ±15%. To calculate the actual power requirements at other line voltages, use the following formula: PL PN EL EN 2 In this formula, PL is the wattage at line voltage, PN is the wattage at nominal voltage, EL is the line voltage, and EN is the nominal voltage. C: The wattages in bold-face type are for hoses or guns specifically designed for 200 VAC operation

10 D 1-8 Calculating Capacity (contd.) 3. Compare the total wattages you calculated in step 2 to the maximum allowable wattages in Table D 1-. If any wattage is exceeded, then the hose/gun configuration must be modified, either by changing the configuration or by changing the hoses and guns used. An example follows Table D 1-. Table D 1- Allowable Wattages for a Single Component, a Pair, and a Module Item 200 VAC 0 VAC 230 VAC 20 VAC 00 VAC for a single component (one hose or one gun) for a hose and gun pair (one hose and one gun) for a power module (two hoses and two guns) 870 W 957 W 1000 W 103 W 1000 W 1071 W 19 W 1233 W 128 W 1233 W 0 W 1913 W 2000 W 208 W 2000 W EXAMPLE: In the example from step 2, no hose or gun exceeds the single-component maximum of 103 W (the closest is the 2 ft hose at 91 W). Also, no hose/gun pair exceed the hose/gun pair maximum of 128 W (the closest is in power module 3, where hoses and guns 5 and each equal 1131 W). However, the total wattage of power module 3 exceeds the power module maximum of 208 W. This problem can be solved by rearranging hoses and guns and between power modules 2 and 3 as shown in Table D 1-5. The changes are shown in italics

11 D 1-9 Table D 1-5 Rearranged Wattages for the Example Series 3700 Module Gun Zone Number Type of Gun Wattage of Gun from Table D 1-3 Hose 1 2 ft hose 91 W module 1 Gun 1 H-20 gun 283 W Hose 2 2 ft hose 91 W Gun 2 H-202 gun 9 W Total wattage for power module 1 Hose 3 ft hose 19 W module 2 Gun 3 H-202 gun 9 W Hose 2 ft hose 91 W Gun H-208 gun 0 W Total wattage for power module 2 Hose 5 2 ft hose 91 W module 3 Gun 5 H-208 gun 0 W Hose 10 ft hose 289 W Gun H-20 gun 283 W Total wattage for power module 3 Total wattage for all hoses and guns (sum of the total wattage for all power modules) Total Wattages 97 W 920 W 189 W 398 W 1131 W 1529 W 1131 W 572 W 03 W 512. The last step is to ensure that the total hose/gun maximum wattage is not exceeded. Compare the total wattage for all power modules, which you calculated in step 2, to the maximum allowable wattage in the Total column in Table D 1-8, D 1-9, D 1-10, D 1-11, or D 1-12, whichever is appropriate for your system. These tables are contained in the next section, Data Tables. If the combined power module wattage of your system exceeds the maximum allowable wattage, you will need to reconfigure your system or order different hoses or guns. Contact your Nordson representative for assistance. An example follows this step. NOTE: The other data in the power data tables is for reference only

12 D 1-10 Calculating Capacity (contd.) EXAMPLE: For the example melter from step 2, Table D 1-11 shows that the maximum allowable hose/gun wattage is 538 W. The total wattage for the example melter is 512 W, which does not exceed this limit. However, note C in Table D 1-11 indicates that the wattage for hoses and guns 1, 2, 5, and must be less than 3300 W, which is exceeded in the example by power modules 1 and 3, which have a combined wattage of 3597 W. This problem can be solved by rearranging the hoses and guns between power modules 1 and 2 as shown in Table D 1-. The changes are indicated in italics. After the rearrangement, power modules 1 and 3 have a combined wattage of 3232 W, which is less than the 3300 W limit. Table D 1- Rearranged Wattages for the Example Series 3700 Module Gun Zone Number Type of Gun Wattage of Gun from Table D 1-3 Hose 1 ft hose 19 W module 1 Gun 1 H-202 gun 9 W Hose 2 2 ft hose 91 W Gun 2 H-208 gun 0 W Total wattage for power module 1 Hose 3 2 ft hose 91 W module 2 Gun 3 H-20 gun 283 W Hose 2 ft hose 91 W Gun H-202 gun 9 W Total wattage for power module 2 Hose 5 2 ft hose 91 W module 3 Gun 5 H-208 gun 0 W Hose 10 ft hose 289 W Gun H-20 gun 283 W Total wattage for power module 3 Total wattage for all hoses and guns (sum of the total wattage for all power modules) Total Wattages 398 W 1131 W 1529 W 97 W 920 W 189 W 1131 W 572 W 03 W

13 D 1-11 Data Tables Use the appropriate table in this section as directed in the previous procedure, Calculating Capacity. Refer to Table D 1-7 to determine the appropriate table. Table D 1-7 Guide for Determining Which Data Table to Use Type of Electrical Service Connected to Your Melter 200 VAC 200 VAC (without neutral) 0 VAC 0 VAC (without neutral) 380/0 (with neutral) Appropriate Data Table to Use Table D 1-8 Table D VAC 230 VAC (without neutral) 00/230 (with neutral) 20 VAC 20 VAC (without neutral) 15/20 (with neutral) Table D 1-10 Table D VAC Table D

14 D 1-12 Data Tables (contd.) Table D 1-8 Total Wattages for 200 VAC or s (used primarily in Japan) Melter Model (See Note A) Electrical Capacity 3100 PP AC PP AC DC PP DC PP 2 Type of 1, 1, 1, 1, 1, 1, 1, 1, 1, 1, 1, 1, Total Internal Component Current (C) (D) (See Note B) Amps 200 VAC Amps 200 VAC NOTE A: PP stands for piston pump, AC stands for AC gear pump, and DC stands for DC gear pump. B: The internal component power is the combined wattage of any of the following components your melter has: a tank, a motor, a grid, and a reservoir. C: The total hose/gun maximum wattage for hoses/guns 1, 2, 3, and must not exceed 300 W. D: The total hose/gun maximum wattage for hoses/guns 1, 2, 5, and must not exceed 3300 W

15 D 1-13 Table D 1-8 Total Wattages for 200 VAC or s (used primarily in Japan) (contd.) Melter Model (See Note A) Electrical Capacity 3700 DC 2 Type of Total (C) Internal Component (See Note B) Amps 200 VAC Amps 200 VAC AC 2 1, PP 2 1, PP (C) AC AC DC DC (C) PP AC PP DC AG-30 PP 2, NOTE A: PP stands for piston pump, AC stands for AC gear pump, and DC stands for DC gear pump. B: The internal component power is the combined wattage of any of the following components your melter has: a tank, a motor, a grid, and a reservoir. C: The total hose/gun maximum wattage for hoses/guns 1, 2, 5, and must not exceed 3300 W

16 D 1-1 Data Tables (contd.) Melter Model (See Note A) Table D 1-9 Total Wattages for 0 VAC, 0 VAC (without neutral), and 380/0 (with neutral) s (used primarily in Europe) Electrical Capacity Type of (See Note B) Total Internal Component (See Note C) Amps 0 VAC Current Amps 0 VAC 3100 PP 2 1, Amps 380/0 VAC 1, AC 2 1, , PP 2 1, , AC 2 1, DC 2 1, PP 2 1, DC 2 1, w/o N w/n w/o N 5313 (D) w/n PP 2 1, w/n 5213 (E) w/o N NOTE A: PP stands for piston pump, AC stands for AC gear pump, and DC stands for DC gear pump. B: W/o N means without neutral and w/n means with neutral. C: The internal component power is the combined wattage of any of the following components your melter has: a tank, a motor, a grid, and a reservoir. D: The total for hoses/guns 1, 2, 3, and must be less than 3,00 watts. E: The total for hoses/guns 1, 2, 5, and must be less than 3,300 watts. Continued on next page

17 D 1-15 Table D 1-9 Total Wattages for 0 VAC, 0 VAC (without neutral), and 380/0 (with neutral) s (used primarily in Europe) (contd.) Melter Type of Total Internal Current Model Component Electrical (See Note (See Note Amps Amps Capacity A) B) (See Note C) 0 VAC 0 VAC Amps 380/0 VAC 3700 DC w/o N 5213 (D) 3 9 w/n AC 2 1, AC 2 1, PP 3890 PP 2 1, w/o N w/n 5213 (D) AC AC DC DC w/o N w/n 5213 (E) PP AC PP DC AG-30 PP 2, NOTE A: PP stands for piston pump, AC stands for AC gear pump, and DC stands for DC gear pump. B: W/o N means without neutral and w/n means with neutral. C: The internal component power is the combined wattage of any of the following components your melter has: a tank, a motor, a grid, and a reservoir. D: The total for hoses/guns 1, 2, 5, and must be less than 3,300 watts. E: The total for hoses/guns 1, 2, 3, and must be less than 2,700 watts

18 D 1-1 Data Tables (contd.) Table D 1-10 Total Wattages for 230 VAC, 230 VAC (without neutral) (used primarily in North America), and 00/230 VAC (with neutral) (used primarily in Europe) s Melter Model (See Note A) Electrical Capacity Type of (See Note B) Total Internal Component (See Note C) Amps 230 VAC Current Amps 230 VAC 3100 PP 2 1, Amps 00/230 VAC 1, AC 2 1, , PP 2 1, , AC 2 1, DC 2 1, PP 2 1, DC 2 1, w/o N w/n w/o N 500 (D) w/n PP 2 1, w/o N 5300 (E) w/n NOTE A: PP stands for piston pump, AC stands for AC gear pump, and DC stands for DC gear pump. B: W/o N means without neutral and w/n means with neutral. C: The internal component power is the combined wattage of any of the following components your melter has: a tank, a motor, a grid, and a reservoir. D: The total for hoses/guns 1, 2, 3, and must be less than 3,00 watts. E: The total for hoses/guns 1, 2, 5, and must be less than 3,300 watts. Continued on next page

19 D 1- Table D 1-10 Total Wattages for 230 VAC, 230 VAC (without neutral) (used primarily in North America), and 00/230 VAC (with neutral) (used primarily in Europe) s (contd.) Melter Model (See Note A) Electrical Capacity Type of (See Note B) Total Internal Component (See Note C) Amps 230 VAC Current Amps 230 VAC Amps 00/230 VAC 3700 DC w/o N 5300 (D) AC 2 1, w/n PP 3890 PP 2 1, w/o N w/n 5300 (D) AC AC DC DC w/o N w/n 5300 (D) PP AC PP DC AG-30 PP 2, NOTE A: PP stands for piston pump, AC stands for AC gear pump, and DC stands for DC gear pump. B: W/o N means without neutral and w/n means with neutral. C: The internal component power is the combined wattage of any of the following components your melter has: a tank, a motor, a grid, and a reservoir. D: The total for hoses/guns 1, 2, 5, and must be less than 3,300 watts

20 D 1-18 Data Tables (contd.) Melter Model (See Note A) Table D 1-11 Total Wattages for 20 VAC, 20 VAC (without neutral), and 15/20 VAC (with neutral) (used primarily in the British Commonwealth) s Electrical Capacity Type of (See Note B) Total Internal Component (See Note C) Amps 20 VAC Current Amps 20 VAC 3100 PP 2 1, AC 2 1, Amps 15/20 VAC 1, PP 2 1, , AC 2 1, DC 2 1, PP 2 1, DC 2 1, w/o N w/n w/o N 58 (D) w/n PP 2 1, w/o N 538 (E) w/n NOTE A: PP stands for piston pump, AC stands for AC gear pump, and DC stands for DC gear pump. B: W/o N means without neutral and w/n means with neutral. C: The internal component power is the combined wattage of any of the following components your melter has: a tank, a motor, a grid, and a reservoir. D: The total for hoses/guns 1, 2, 3, and must be less than 3,00 watts. E: The total for hoses/guns 1, 2, 5, and must be less than 3,300 watts. Continued on next page

21 D 1-19 Melter Model (See Note A) Table D 1-11 Total Wattages for 20 VAC, 20 VAC (without neutral), and 15/20 VAC (with neutral) (used primarily in the British Commonwealth) s (contd.) Electrical Capacity Type of (See Note B) Total Internal Component (See Note C) Amps 20 VAC Current Amps 20 VAC Amps 15/20 VAC 3700 DC w/o N 538 (D) AC 2 1, w/n PP 3890 PP 2 1, w/o N w/n 538 (D) AC AC DC DC w/o N w/n 538 (D) PP AC PP DC AG-30 PP 2, NOTE A: PP stands for piston pump, AC stands for AC gear pump, and DC stands for DC gear pump. B: W/o N means without neutral and w/n means with neutral. C: The internal component power is the combined wattage of any of the following components your melter has: a tank, a motor, a grid, and a reservoir. D: The total for hoses/guns 1, 2, 5, and must be less than 3,300 watts

22 D 1-20 Data Tables (contd.) Table D 1-12 Total Wattages for 00 VAC (used primarily in France) s Melter Model (See Note A) Electrical Capacity Type of Total Internal Component (See Note B) Current ( Amps 00 VAC) 3100 PP PP PP NOTE A: PP stands for piston pump. B: The internal component power is the combined wattage of any of the following components your melter has: a tank, a motor, a grid, and a reservoir