Why Mag Tech Brakes & Clutches are Better n No electricity n No break-away torque n Constant torque independent of shaft (rotor) speed n No contacting
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1 Permanent Magnet Hysteresis Brakes & Clutches n Non-electrical n No wearing parts n Precise, permanent tension control TRANSMITTING TORQUE THROUGH AIR AIR
2 Why Mag Tech Brakes & Clutches are Better n No electricity n No break-away torque n Constant torque independent of shaft (rotor) speed n No contacting or wearing parts n No friction elements same smooth torque year after year n No magnetic particles to leak or contaminate end product n Operable in some of the most difficult environments n Brake (with shaft) and clutch (with hollow shaft) available n Custom designs available Ball bearings for light duty or tapered roller bearings for heavy overhung loads guarantee the right brake for your application. We magnetize all our own magnets to give you the right amount of poles, gauss and saturation for your application. This guarantees that brakes and clutches purchased from us years ago are the same as those purchased today. Special clamping arrangement allows easy disassembly and interchangeability should you decide to change a shaft, or to service our brakes at some time in the future. The hysteresis disc is the heart of our design. The heat treating and grinding of this element assure years of trouble-free performance. Hundreds of shaft variations are available. Simply specify the shaft dimensions A and B for custom designs. On all of our ball bearing designs, the shafts can be easily interchanged and reversed in the field. How Mag Tech Brakes & Clutches Operate All important internal clearances are ground to tolerances of less that.025mm (.001 inch). Magnet assemblies (purple) surround our hysteresis assembly (gold). When like poles face each other, they produce maximum magnetic saturation of the hysteresis disc, forcing lines of flux to travel circumferentially through the hysteresis disc. This produces maximum torque. When opposite poles face each other they produce minimum saturation of the hysteresis disc. The lines of flux travel through the hysteresis disc. This produces minimum torque. Combinations of adjustment angles between the two extremes give infinite adjustability. Because there are no contacting surfaces, the setting can be maintained indefinitely. Max Torque Min Torque
3 Discover Magnetic Technologies Since 1984 we have been designing and manufacturing high-quality permanent magnet hysteresis & eddy current brakes and clutches. We serve many industries including capping, wire & cable, fiber-optics, aerospace, converting, power transmission and medical. Magnetic brakes and clutches is our business. We have the inventory, machinery and personnel to give you the very best magnetic brakes and clutches available. Whether you choose one of our standard models or require a custom design, our engineers understand tensioning, torque limiting and various applications that work best for magnetic brakes and clutches. This catalog shows some of our more typical and popular units but only a fraction of our capabilities. Consult our website for more applications or call us with your request for a different shaft, coupling or a custom design. We know magnetic brakes and clutches. Popular Mounting Arrangements As a Coupling This is for load protection or torque limiting. The coupling style unit is directly connected to a motor and turns at the same speed as the motor until the torque is reached. At this point it will slip and still generate the max torque. As a Clutch The unit is connected to a motor by a timing belt or gear. The housing is driven and the shaft is the output end. As a Pay-Off Brake Brake is stationary and the reel or material is fitted to the output shaft. The tension on the material will vary with the diameter. 1
4 513 MODEL 513 Torque.001 to.014 Nm (.11 to 2 in.oz) Bending MoMenT.22 nm (2 in lbs) 2.2 watts LOW TORQUE Also available in: -1 torque.001 to.007 Nm (.11 to 1 in. oz) -2 torque.0003 to.002 Nm (.042 to.28 in. oz) Specify -1 or -2 at end of the part number. Example: (.04) TYP BOTH ENDS 22 (.86) A M3-0.5 TAP 4.5 (.18) DEEP 3X EQ SP ON 15.5 (.610) B.C. BOTH ENDS 26 (1.02) B 10 (.394) BOTH ENDS kg (kgm 2 )x10-7 mm mm lb (in oz s 2 )x10-5 in in MODEL 874 Torque.003 to.05 Nm (.03 to.44 in.lbs) Bending MoMenT.5nm (4 in lbs) 5.5 watts kg (kgm 2 )x10-6 mm mm lb (in oz s 2 )x10-4 in in
5 MODEL 520 Torque.003 to.14 Nm (.03 to 1.25 in.lbs) Bending MoMenT 1nm (9 in lbs) 13 watts LOW TORQUE Also available in: -1 torque.001 to.08 Nm (.013 to.75 in. lbs) Specify -1 at end of the part number. Example: kg (kgm 2 )x10-5 mm mm lb (inozs 2 )x10-3 in in MODEL 527 Torque.003 to.14 Nm (.03 to 1.25 in.lbs) Bending MoMenT 4Nm(35 in lbs) 13 Watts LOW TORQUE Also available in: -1 torque.001 to.08 Nm (.013 to.75 in. lbs) Specify -1 at end of the part number. Example: (1.61) 38 (1.50) 14 (.55) M TAP 8 (.31) DEEP 3X EQ SP ON 47.6 (1.875) B.C. 5 (.19) 14 (.55) REMOVABLE DRIVE PIN 4.75 (.187) 56 (2.20) B 17.3 (.68) A ( ) kg (kgm 2 )x10-5 mm mm lb (in oz s 2) x10-3 in in
6 655 MODEL 655 Torque.014 to.56 Nm (.12 to 5.0 in lbs) Bending MoMenT 5 nm (40 in lbs) 18 Watts kg (kgm 2 )x10-5 mm mm lb (in oz s 2 )x10-3 in in MB6HD HEAVY DUTY MODEL MB6HD HEAVY DUTY Torque.035 to.62 Nm (.31 to 5.5 in lbs) Bending MoMenT 12 nm (100 in lbs) 18 Watts Tapered Roller Bearings for Overhung Load. See Inside Front Cover. INERTIA MODEL WT (kgm 2 ) A B INERTIA MODEL WT (in oz s 2 ) A B 4 kg x10-5 mm mm -.03 MB6HD MB6HD MB6HD MB6HD MB6HD lb x10-3 in in MB6HD MB6HD MB6HD MB6HD MB6HD
7 MODEL 523 Torque.03 to 1.36 Nm (.3 to 12 in lbs) Bending MoMenT 9 nm (80 in lbs) 28 Watts (2.62) 57 (2.27) 3 (.12) M6-1.0 TAP 13 (.50) DEEP 3X EQ SP ON (2.500) B.C. 88 (3.46) B kg (kgm 2 )x10-5 mm mm A ( ) lb (in oz s 2 )x10-3 in in MODEL 523 COUPLING STYLE Torque.03 to 1.36 Nm (.3 to 12 in lbs) Bending MoMenT 9Nm(80 in lbs) 28 Watts 523 COUPLING STYLE 79 (3.12) 57 (2.27) 3 (.12) M6-1.0 TAP 13 (.50) DEEP 3X EQ SP ON (2.500) B.C. 17 (.66) 88 (3.46) B-BORE 38 (1.50) A-DEPTH kg (kgm 2 )x10-5 mm mm ( ) lb (inozs 2 )x10-3 in in
8 MB13HD HEAVY DUTY MODEL MB13HD HEAVY DUTY Torque.15 to 1.46 Nm (1.3 to 13 in lbs) Bending MoMenT 225 nm (2000 in lbs) 28 Watts Tapered Roller Bearings for Overhung Load. See Inside Front Cover. 112 (4.41) 35 (1.38) 28.5 (1.12) M TAP 16 (.62) DEEP 4X EQ SP ON (3.500) B.C. A 88 (3.46) B 60 (2.36) kg (kgm 2 )x10-5 mm mm -.03 MB13HD MB13HD ( ) 101 (3.97) lb (in oz s 2 )x10-3 in in MB13HD MB13HD MODEL 535 Torque.11 to 2.8 Nm (1 to 25 in lbs) Bending MoMenT 13.5 nm (120 in lbs) 72 Watts kg (kgm 2 )x10-6 mm mm lb (inozs 2 )x10-4 in in
9 MODEL 610 Torque.14 to 4.5 Nm (1.2 to 40 in lbs) Bending MoMenT 17 nm (150 in lbs) 95 Watts (3.50) 75 (2.96) 3 (.12) M TAP 16 (.63) DEEP 3X EQ SP ON (3.500) B.C. 126 (4.96) B kg (kgm 2 )x10-5 mm mm MODEL 610 COUPLING STYLE Torque.14 to 4.5 Nm (1.2 to 40 in lbs) Bending MoMenT A 17 nm (150 in lbs) 95 Watts ( ) lb (in oz s 2 )x10-3 in in COUPLING STYLE 89 (3.50) 75 (2.96) 3 (.12) M TAP 16 (.63) DEEP 3X EQ SP ON (3.500) B.C. 126 (4.96) B-BORE A-DEPTH 18 (.71) ( ) kg (kgm 2 )x10-5 mm mm lb (inozs 2 )x10-3 in in
10 MB70HD HEAVY DUTY MODEL MB70HD HEAVY DUTY Torque.42 to 7.9 Nm (4 to70 in lbs) Bending MoMenT 225 nm (2000 in lbs) 150 Watts Tapered Roller Bearings for Overhung Load. See Inside Front Cover. 96 (3.78) M TAP 19 (.75) DEEP 4X EQ SP ON (4.375) B.C. 57 (2.25) 127 (5.00) 160 (6.30) B A 806 Torque HOLLOW BORE INERTIA MODEL WEIGHT (kgm 2 ) A B MB70HD MB70HD MB70HD MB70HD MB70HD MODEL to 7.9 Nm (3 to 70 in lbs) Bending MoMenT kg x10-5 mm mm nm (200 in lbs) 150 Watts ( ) INERTIA MODEL WEIGHT (in oz s 2 ) A B lb x10-3 in in MB70HD MB70HD MB70HD MB70HD MB70HD INERTIA MODEL WT (kgm 2 ) B W T INERTIA MODEL WT (in oz s2) B W T 8 kg x10-5 mm +.03 mm mm N/A N/A lb x in in in N/A N/A
11 MODEL 663 Torque.33 to 7.9 Nm (3 to 70 in lbs) Bending MoMenT 23 nm (200 in lbs) 150 Watts 663 kg (kgm 2 )x10-5 mm mm lb (inozs 2 )x10-3 in in MODEL MB140 Torque.68 to 15 Nm (6 to 140 in lbs) Bending MoMenT 23 nm (200 in lbs) 180 Watts MODEL MB320 Torque 2to36Nm(18 to 320 in lbs) Bending MoMenT 40 nm (350 in lbs) 350 Watts MB140 MB320 MODEL WT INERTIA A B C D E F kg (kgm 2 )x10-5 mm mm -.03 mm mm mm mm MB MB lb (oz-in-s 2 )x10-5 in in in in in in MB MB
12 651 CONSTANT TENSION Shown is R (right hand configuration) MODEL 651 Designed to provide constant surface tension. This brake has a urethane housing that rides on the material diameter insuring constant tension (1.00) 84 (3.31) 52 (2.05) 127 (5.00) 57 (2.25) 6 (.25) 8.3 (.33) THRU (4) PLCS. 60 (2.362) 82 (3.23) 90 (3.543) 112 (4.42) TENSION HEAT MODEL RANGE WEIGHT DISSIPATION L.014 to.50 kg (.03 to 1.11 lbs.) 1.2 kg (2.6 lbs.) 13 watts 600 CONSTANT TENSION Shown is L (left hand configuration) Call or see our website for more information. MODEL 600 Designed to provide constant surface tension. This brake has a urethane housing that rides on the material diameter insuring constant tension. 38 (1.50) 92 (3.63) 178 (7.00) 95 (3.75) 10 (.39) THRU (4) PLCS. 229 (9.00) (4.00) 127 (5.00) TORSION SPRING 10 (.38) 127(5.00) 152 (6.00) TENSION HEAT MODEL RANGE WEIGHT DISSIPATION L.23 to 3 kg (.5 to 6.4 lbs.) 4.6 kg (10.7 lbs.) 28 watts 10 Call or see our website for more information.
13 CONSTANT TENSION BRAKE BRAKE WITH WITH FOLLOWER ARM ARM CT12 CT36 CT70 Torque 0.03 to 1.36 Nm (3 to 12 in lbs) 28 Watts Torque 0.14 to 4.0 Nm (1.2 to 36 in lbs) 95 Watts Torque 0.34 to 7.9 Nm (3 to 70 in lbs) 150 Watts MODEL CT12 Adjustment Angle orque (IN-LB) To MODEL A B C D E F G H J WT mm mm mm mm mm mm mm mm mm KG CT M CT M CT M Reference Mark MODEL CT36 Adjustment Angle MODEL A B C D E F G H J WT in in in in in in in in in LB CT M CT M CT M orque (IN-LB) To Reference Mark 0.0 MODEL CT70 Adjustment Angle The follower arm rides on diameter d 1 following material down to diameter d 2. Arm angle change decreases the brake torque to maintain constant tension from d 1 to d 2. Recommended for dedicated applications. orque (IN-LB) To Reference Mark
14 822 Tubular CUSTOM PAYOFF STANDS MULTI POSITION VERTICAL STAND steel construction. Posts rotate, fits various Mag Tech brakes, small footprint. Visit our website or call the factory for more information (63) 1533 (60) 1000 (39) 466 (18) 584 (23) 600 CUSTOM PAYOFF STANDS CONSTANT TENSION STAND Portable stand using our 600 type brakes for surface tensioning. Available in several sizes. Visit our website or call the factory for more information. 600 (24.0) 673 Movable CUSTOM PAYOFF STANDS 400 (16.0) MULTI POSITION HORIZONTAL STAND with casters. Fits 527, 609, 523, and many other models. Visit our website or call the factory for more information. 12
15 Fast locking collars. One hand operation, no tools required. Usable on non-hardened shafts. Shaft tolerance +.02 to -.38mm (+.001 to in.) FastLock AVAILABLE FASTLOCK MODELS MM MM MM WT MODEL A B C Kg FL-6mm FL-8mm FL-10mm FL-15mm FL-16mm FL-18mm FL-20mm FL-22mm FL-25mm FL-30mm FL-32mm FL-35mm FL-36mm FL-40mm FL-45mm FL-50mm FL-55mm FL-56mm IN IN IN WT MODEL A B C Lb FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL Other sizes available FAST ON FAST OFF 13
16 Accessories ADAPTORS Utilized for clutch or clutch coupling arrangements. Comes with mounting hardware. See page 1. L B A O.D. MODEL FITS BRAKE OD A L B F mm in mm in mm in mm in mm in Flat Flat /8 th Key /16 th Key Other sizes available F 710 DRIVE PLATE MODEL Light weight, low inertia for fiber optics (.187) 14 (.55) SPOOL ADAPTORS MODEL To mount reels on 1 shafts (1.25) 54 (2.13) 24 (.94) 40 (1.60) 25.5 (1.005) 31.7 (1.248) 25.4 (1.00) CONES & SPIKED DRIVE PLATES For Armid yarns. See photo back page. A B D C ID 18 (.70) E OD MODEL ID A B C D E OD mm in mm in mm in mm in mm in mm in mm in Other sizes available Other sizes available CORE SPIKES (4) PLCS. TAPE PLUGS MODEL Grips standard 3 (76mm) cores ( ) 63(2.48) 49 (1.93) MODEL Grips standard 3 (76mm) cores ( ) 25.4 (1.00) 28 (1.10) 75 (2.95) 32 (1.26) 82 (3.23) 75.9 (2.99) 88 (3.46) 14 (2) 1/4-28 SET SCREWS 120 APART
17 MOUNTING BRACKETS See photo back cover, comes with mounting hardware. D E W C B A L T MODEL FITS BRAKE L W T A B C D E mm in mm in mm in mm in mm in mm in mm in mm in M NA NA M M M M M 523 & M M DRIVE PLATE Multi-position pin with non marring clamp collar design. D A T Part # mm in mm in mm in Drive Pin Adjustable Every 2 mm (.079 in) 720 DRIVE PLATE Multi-position pin with non marring clamp collar design. D A T Part # mm in mm in mm in Drive Pin Adjustable Every 5 mm (.197 in) 32 (1.260) MAX. 14 (.551) MIN. 90 (3.543) MAX (7.50) D D 25 (.984) MIN. 69 (2.72) 50.8 (2.00) 4.8 (.187) A 6.4 (.25) 8 (.31) 14 (.55) 8 (.31) T 22 (.86) T A 15
18 Selection Criteria and Calculations For every application determine the TORQUE, MAxIMUM RPM, and for brakes, the BENDING MOMENT. Then you can chose the correct shaft or coupling, and various accessories. Three Steps to Selection EXAMPLE SELECTION CRITERIA Required Information Example Line Tension (T) 8N 1.8 lbs. Spool Weight (W) 134N 30 lbs. Full Spool Radius (r).15m 5.9 in. Spool Core Diameter(d).125m.41 ft. Spool Centerline Distance (L).11m 4.5 in. Line Speed 90m/min. 295 ft/min 1. TORQUE 2. BENDING MOMENT The line tension multiplied by the radius of a full spool. Example: Torque = Full Spool Radius(r) x Line Tension(T).15mx8N=1.2Nm 5.9 in x 1.8 lbs = 10.6 in lbs The total weight multiplied by the Spool Centerline Distance (L). Example: Bending Moment = Spool Weight (W) x Spool Centerline Distance (L) 134N x.11m = 14.7Nm 30 lbs x 4.5 in = 135 in lbs L r d T W Selection: In this example Model 523 or larger will work. Selection: In this example Model 610 or larger will work. HANDY CONVERSION TABLES Torque To Multiply By lbf. in. Nm ozf. in Nm lbf. ft Nm kgf. m Nm Ncm Nm 0.01 Nm ibf. in Nm ozf. in Nm ibf. ft Nm kgf. m Nm Ncm Force To Multiply By: lbf N kgf N gf N N lbf N kgf N gf kg lbf lbf kg.4536 Temperature ºC = (ºF -32)x 5 ºF=(ºCx 9 ) Length To Multiply By: in mm 25.4 in m ft m mm in m in m ft Velocity To Multiply By: fps m/s fpm m/min.305 m/min f/min m/s fps Inertia To Multiply By: kgm 2 gcm gcm 2 oz in oz in 2 gcm
19 3. OPERATING CURVES When a magnetic brake shaft is turning, mechanical energy is converted into thermal energy (watts). The amount of thermal energy (watts) is a function of the RPM and the TORQUE SETTING. CALCULATE MAx RPM: Example calculation: Line Speed 90m/min 295 ft/min Max RPM = = = 229 RPM xcoredia.(d) = 3.14 x.125m 3.14 x.41 ft Slip RPM MB6HD CT Slip RPM Slip RPM Torque (IN OZ) Torque (IN LB) Torque (IN LB) HOW TO USE THE CURVES: Find the slip RPM on the X axis and the torque on the Y axis. The blue area represents safe continuous duty. The area between the two curves (yellow) represents intermittent duty, such as, five minutes on, five minutes off. Operating above the red line for any period of time will cause overheating. This could damage the unit Slip RPM MB13HD-CT Slip RPM MB70HD CT Slip RPM For Magnetic Brakes & Clutches we have the experience and know-how to improve your application! With the torque calculated in (1) and the maximum RPM calculated in (3), refer to operating curves to determine if your application is within the safe operating range of the brake. Selection: In this example, Model 523 or larger will work, however CONSIDERING TORQUE, BENDING MOMENT AND MAX RPM, THE BEST CHOICE IS MODEL Torque (IN LB) Torque (IN LB) Torque (IN LB) Slip RPM Slip RPM Slip RPM MB Slip RPM 9.00 MB Torque (IN LB) Torque (IN LB) Torque (IN LB) Torque (IN LB) 17
20 Powered take-up: Two flanged bearings support shaft and the housing is powered. Retrofit application using Model 523 and M Mounting Bracket on Twister. Torque limiting application using Model 610 with custom adaptor and gear. Tensioning films & foils. Model 527 with urethane nib roller. Perfect for flyer type applications: adjustable, accurate and no electricity. Put Magnetic Technologies to work for you Payoff application on roll of film cleaning material. Tensioning Aramid Yarn using Model 523 with Spiked Drive Plate Assembly # More torque in tight environments with a 3:1 gear ratio.
Current Controlled Electric Hysteresis Brakes Advantages The superior design of these hysteresis devices provides several inherent advantages over mag
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