Subracks for railway applications

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Adrian Stevens
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Subracks for railway applications Overview.... 6.

1 Subracks for railway applications Overview for railway applicationsd 9" subrack for mobile rail applications Shock and vibration resistance to IEC 65-, EN 5055, NF F / NF F 60-00, BN 400 and BN 4003 Versions for CompactPCI applications Best suited for high mechanical demands BN 400, 4003 subracks Height 3 U and 6 U Width 4 HP BN 400/-003 subracks unshielded shielded Unshielded and shielded versions EN 5055 subrack Height 3 U and 6 U Width 4 HP Unshielded and shielded versions EN 5055 subracks unshielded shielded shielded, for CompactPCI Shielded versions for CompactPCI applications SNCF subrack Height 3 U and 6 U Width 9 T (36 HP) and T (4 HP) Unshielded and shielded versions Shielded versions for CompactPCI applications SNCF subracks unshielded shielded shielded, for CompactPCI Accessories Guide rails Cover plates General accessories in europacpro section ServicePLUS from page 6.4 e.g. modification (cut-outs) e.g. downloads (CAD drawings, user manuals, test reports) e.g. custom solutions (special depths, electromagnetically shielded applications) ServicePLUS Application examples europacpro 6.6 europacpro for industrial applications 6.6 europacpro for rugged applications 6.9 E 0/0 6.

Subrack for mobile rail applications Text Solid mechanical construction Electronics for mobile applications require robust mechanical construction that can

Our enclosure solutions protect the housed electronics thanks to their high mechanical strength and thus are an important element for secure and trouble-free

TGV_Eurostart Shock and vibration resistance Schroff products assure shock and vibration resistance in mobile applications e.g.

Tested with typical loads, they offer the best conditions for secure and reliable functioning in individual applications and projects.

with the European Railway Standard DIN EN 5055, the German Railway Standards BN 400 and BN 4003 and the French Railway Standards NF F 6-005 and NF F 60-00.

2 Subrack for mobile rail applications Text Solid mechanical construction Electronics for mobile applications require robust mechanical construction that can withstand extreme environmental conditions. Our enclosure solutions protect the housed electronics thanks to their high mechanical strength and thus are an important element for secure and trouble-free operation of the entire system. Only dependability, down to the last detail, can make complex safety tasks achievable - and also economic. TGV_Eurostart Shock and vibration resistance Schroff products assure shock and vibration resistance in mobile applications e.g. by suitable material thicknesses and fixing elements. Tested with typical loads, they offer the best conditions for secure and reliable functioning in individual applications and projects. Certification of mechanics High-quality, robust and durable products are an important component for the certification of a complete application in accordance with the European Railway Standard DIN EN 5055, the German Railway Standards BN 400 and BN 4003 and the French Railway Standards NF F and NF F fer = ferroviaire (French) = railway T = 4 HP = 0.3 mm Railway Technology brochure A large amount of general information on our railway systems solutions can be found at and in our "Railway Systems" brochure. Y-Achse_00a, SNCF_Logo, TÜV test report scb_bn400_d for railway applicationsdpart number in normal type: ready for despatch within 0 working days 6. E 0/0 Part number in normal type: ready for despatch within 0 working days

Kit, unshielded, 'heavy', for backplane mounting Part number in normal type: ready for despatch within 0 working days Subrack with side panel type H ("heavy"), 9" bracket is firmly connected to side

3 Kit, unshielded, 'heavy', for backplane mounting Part number in normal type: ready for despatch within 0 working days Subrack with side panel type H ("heavy"), 9" bracket is firmly connected to side panel (tox-cold welded) Rear horizontal rail for backplane mounting with insulation strip Tested to German Railway Standards BN 400, BN 4003 Versions with/without front handles Without front handle 6 a With front handle b c Delivery comprises (Kit) Side panel type H, Al, mm, passivated, with 9" support bracket (tox-cold welded) for textile EMC gasket a Front horizontal rail (H-KD) b Rear horizontal rail (H-ST) c - Rear horizontal rail centre (H-ST) Threaded inserts, front and rear (pre-fitted) 4 4 Insulation strip (pre-fitted) 5 Fixing material kit, user manual 6 Front handle (on version with front handle only) 6 U 0605 D D D=overall depth, D=insertion depth, D=board depth = D - 5 mm Rear horizontal rail for backplane mounting with insulation strip ServicePLUS see page 6.4 D Height Width Depth D Depth D Part no. Part no. U HP mm mm with front handle without front handle / /35/ /35/95/ / /35/ /35/95/ Accessories 9" assembly kit (screw, washer, nut) ( screws, plastic washers, cage nuts) Guide rails (standard), ESD clips Depth D Qty/PU Part no. mm pieces ESD clip for guide rails PU 50 pieces Torx panhead screw, for extra bolting of the guide rails,.5 9.3, zinc-plated, PU 00 pieces Perforated rails, cover plates and assembly kit from page 6.34 Textile EMC gaskets see page 6. Further accessories from page 6. ServicePLUS configuration from page 6.4 E 0/0 Part number in normal type: ready for despatch within 0 working days 6.3

Kit, shielded, "heavy", for backplane mounting Without front handle 06000 0600 With front handle Part number in normal type: ready for despatch within 0 working days Subrack with side panel type H

4 Kit, shielded, "heavy", for backplane mounting Without front handle With front handle Part number in normal type: ready for despatch within 0 working days Subrack with side panel type H ("heavy"), 9" bracket is firmly connected to side panel (tox-cold welded) Horizontal rail rear for backplane mounting with insulating strip Shielding typically 40 db at GHz, 30 db at GHz (in accordance with VG 9533, part 5 or IEC 65, part 3), under the condition that the front is closed with shielded front panels Tested to German Railway Standards BN 400, BN 4003 Versions with/without front handles 3b c a U 0605 Delivery comprises (Kit) Side panel type H, Al, mm, passivated, with 9" support bracket (tox-cold welded); for textile EMC gasket Rear corner profile for textile EMC gasket 3 Front horizontal rail (H-KD) 3 a Rear horizontal rail (H-KD) 3 b Rear horizontal rail (H-ST) 3 c - Rear horizontal rail centre (H-ST) 4 6 Threaded insert (pre-fitted) 5 Perforated strip (pre-mounted) 6 4 Insulation strip (pre-fitted) EMC cover plate EMC gasketing material (pre-fitted) 9 EMC rear panel 0 Fixing material kit, user manual Front handle (on version with front handle only) D = overall depth, D = insertion depth, D = board depth = D - 5 mm D D Rear horizontal rail for backplane mounting with insulation strip ServicePLUS see page 6.4 D Height Width Depth D Depth D Part no. Part no. U HP mm mm with front handle without front handle / /35/ /35/ / /35/ /35/ Accessories 9" assembly kit (screw, washer, nut) ( screws, plastic washers, cage nuts) Guide rails (standard), ESD clips Depth D Qty/PU Part no. mm pieces ESD clip for guide rails PU 50 pieces Torx panhead screw, for extra bolting of the guide rails,.5 9.3, zinc-plated, PU 00 pieces Perforated rail for connectors see page 6.34 Further accessories from page 6. ServicePLUS configuration from page E 0/0 Part number in normal type: ready for despatch within 0 working days

5 Kit, EN 5055, unshielded 3 U U a a + 3 b + 3 Subrack in robust "heavy" version, 9" bracket is firmly connected to side panel (tox-cold welded) For mobile railway applications Tested to EN U and 6 U, 4 HP, 35 mm deep, for 0 mm board depth Delivery comprises (kit) Side panel type H with 9" support bracket (tox-cold welded); prepared for EMC textile gasket Front horizontal rail (H-KD) a Rear horizontal rail (H-VT) b - Rear centre horizontal rail (VT) Threaded inserts 4 Handles 5 Assembly kit with self-locking screws 6 User manual Height Width Depth Part no. U HP mm Accessories Guide rail, standard, 0 mm deep PBT, UL 94 V-0, red, groove width mm, PU 0 pieces, see page 6.36 Panhead screw with Torx M.5 x 9.3, St, zinc-plated, self-locking, PU 00 pieces ESD clip for guide rails PU 50 pieces Cover plate for screw-fixing onto side panel width 4 HP, depth 0 mm, PU kit Fixing material kit for mounting two subracks in a 9" case or cabinet Test reports online ServicePLUS configuration see from page 6.4 Further accessories see from page ServicePLUS see page 6.4 E 0/0 Part number in normal type: ready for despatch within 0 working days 6.5

6 Kit, EN 5055, shielded 3 U U a a a + 3 b + 3 Subrack in robust "heavy" version, 9" bracket is firmly connected to side panel (tox-cold welded) For mobile railway applications Tested to EN U and 6 U, 4 HP, 35 mm deep, for 0 mm board depth Delivery comprises (kit) Side panel type H with 9" support bracket (tox-cold welded); for textile EMC gasket Front horizontal rail (H-KD) a Rear horizontal rail (H-VT) b - Rear centre horizontal rail (VT) Threaded inserts 4 Perforated strip 5 EMC cover plate 35 T 6 EMC gasketing kit Backplane kit EMC shielding material Handles 9 Assembly kit with self-locking screws 0 User manual Height Width Depth Part no. U HP mm Accessories Guide rail, standard, 0 mm deep PBT, UL 94 V-0, red, groove width mm, PU 0 pieces, see page 6.36 Panhead screw with Torx M.5 x 9.3, St, zinc-plated, self-locking, PU 00 pieces ESD clip for guide rails PU 50 pieces Fixing material kit for mounting two subracks in a 9" case or cabinet Test reports online ServicePLUS configuration see from page 6.4 Further accessories see from page ServicePLUS see page E 0/0 Part number in normal type: ready for despatch within 0 working days

Kit, EN 5055, shielded, for CompactPCI applications 3 U + 3 +4 c +3 +4 6 U 060400 5 a + 3 0604060 5 a + 3 b + 3 Subrack in robust "heavy" version, 9" bracket is firmly connected to side panel

7 Kit, EN 5055, shielded, for CompactPCI applications 3 U c U a a + 3 b + 3 Subrack in robust "heavy" version, 9" bracket is firmly connected to side panel (tox-cold welded) For mobile railway applications Tested to EN U and 6 U, 4 HP, 35 mm deep, for 60 mm board depth Subrack in accordance with IEEE 0.0 Delivery comprises (kit) Side panel type H with 9" support bracket (tox-cold welded); for textile EMC gasket - Front horizontal rail (H-KD) a Rear horizontal rail (H-VT) b - Rear centre horizontal rail (VT) c Front horizontal rail (H-LD) Threaded inserts 4 Perforated strip 5 EMC cover plate, 5 T 6 EMC gasketing kit Backplane kit EMC shielding material Handles 9 Assembly kit with self-locking screws 0 User manual Height Width Depth Part no. U HP mm Fixing material kit for mounting two subracks in a 9" case or cabinet Please order guide rails and ESD clips separately, see page 6. Test reports online ServicePLUS configuration see from page 6.4 Further accessories see from page 6. c ServicePLUS see page 6.4 E 0/0 Part number in normal type: ready for despatch within 0 working days 6.

8 Kit, SNCF, unshielded 3 U U Coding peg b Subrack, robust "heavy" version, 9" bracket is firmly connected to side panel (tox-cold welded) For mobile railway applications SNCF listed, europacpro-fer, tested to NF F and NF F U and 6 U, 9 HP and HP, 30 mm deep, for 0 mm board depth Delivery comprises (kit) Side panel type H with 9" support bracket (tox-cold welded); prepared for textile EMC gasket Side panel extension 3 Ducting external 4 Front horizontal rail (H-KD) 4 a Rear horizontal rail (H-VT) 4 b - Rear centre horizontal rail (VT) Threaded inserts 6 Rear frame 3 U, T 4 Protective bracket SNCF Handle 9 Assembly kit with self-locking screws 0 User manual Width Height Depth Part no. mm U mm 36 HP (9 T) HP (9 T) HP ( T) HP ( T) Accessories Guide rail, standard, 0 mm deep PBT, UL 94 V-0, red, groove width mm, PU 0 pieces, see page 6.36 Panhead screw with Torx M.5 x 9.3, St, zinc-plated, self-locking, PU 00 pieces ESD clip for guide rails PU 50 pieces Coding peg for rear frame, St, white zinc-plated, piece Fixing material kit for mounting two subracks in a 9" case or cabinet fer = ferroviaire = French Railways, T = 4 HP = 0.3 mm Receptacle/mounting frame for subracks, stainless steel, 9 T or T on request Test reports online Cover plates for bolting on to side panel see page 6. ServicePLUS configuration see from page 6.4 Further accessories see from page 6. ServicePLUS see page E 0/0 Part number in normal type: ready for despatch within 0 working days

9 Kit, SNCF, shielded Subrack, robust "heavy" version, 9" bracket is firmly fixed to side panel (tox-cold welded) For mobile railway applications SNCF listed, europacpro-fer, tested to NF F and NF F U and 6 U, 9 T and T, 30 mm deep, for 0 mm board depth 3 U 6 U Coding peg b Delivery comprises (kit) Side panel type H with 9" support bracket (tox-cold welded); for textile EMC gasket Side panel extension 3 Ducting external 4 Front horizontal rail (H-KD) 4 a Rear horizontal rail (H-VT) 4 b - Rear centre horizontal rail (VT) Threaded inserts 6 Perforated strip EMC cover plate 35 T Rear cover plate, 55 T 9 EMC gasketing kit 0 Backplane kit EMC shielding material Rear frame, 3 U, T 4 Protective bracket SNCF 3 Handles 4 Assembly kit with self-locking screws 5 User manual Width Height Depth Part no. U mm 36 HP (9 T) HP (9 T) HP ( T) HP ( T) Accessories Guide rail, standard, 0 mm deep PBT, UL 94 V-0, red, groove width mm, PU 0 pieces, see page 6.36 Panhead screw with Torx M.5 x 9.3, St, zinc-plated, self-locking, PU 00 pieces ESD clip for guide rails PU 50 pieces Coding peg for rear frame, St, white zinc-plated, piece Fixing material kit for mounting two subracks in a 9" case or cabinet ServicePLUS see page fer = ferroviaire = French Railways, T = 4 HP = 0.3 mm Receptacle/mounting frame for subracks, stainless steel, 9 T or T on request Test reports online ServicePLUS configuration see from page 6.4 Further accessories see from page 6. E 0/0 Part number in normal type: ready for despatch within 0 working days 6.9

10 Kit, SNCF, shielded, for CompactPCI applications 3 U 6 U c c Coding peg b Subrack, robust "heavy" version, 9" bracket is firmly fixed to side panel (tox-cold welded) For mobile railway applications SNCF listed, europacpro-fer, tested to NF F and NF F U and 6 U, 9 HP and HP, 30 mm deep, for 60 mm board depth CompactPCI subrack conforming to 0.0 Delivery comprises (kit) Side panel type H with 9" support bracket (tox-cold welded); for textile EMC gasket Side panel extension 3 Ducting external 4 - Front horizontal rail (H-KD) 4 a Rear horizontal rail (H-VT) 4 b - Rear centre horizontal rail (VT) 4 c Front horizontal rail (H-LD) Threaded inserts 6 Perforated strip EMC cover plate, 5 T Rear cover plate, 55 T 9 EMC gasketing kit 0 Backplane kit EMC shielding material Rear frame, 3 U, T 4 Protective bracket SNCF 3 Handles 4 Assembly kit with self-locking screws 5 User manual Width Height Depth Part no. U mm 36 HP (9 T) HP (9 T) HP ( T) HP ( T) Coding peg for rear frame, St, white zinc-plated, piece Fixing material kit for mounting two subracks in a 9" case or cabinet Please order guide rails and ESD clips separately, see page 6. fer = ferroviaire = French Railways, T = 4 HP = 0.3 mm Receptacle/mounting frame for subracks, stainless steel, 9 T or T on request Test reports online ServicePLUS configuration see from page 6.4 Further accessories see from page 6. ServicePLUS see page E 0/0 Part number in normal type: ready for despatch within 0 working days

VME64x The guide rails conform to IEC 609-3-00 and IEEE 0.0/, are 4 HP wide and can be fitted with keying/coding pegs Material PBT UL 94 V-0, groove width mm, for board thickness.

11 Guide rails Material PBT, UL 94 V-0, red, groove width mm, for.6 mm board thickness Description Depth Qty/PU Part no. mm Guide rails, accessories, 60 mm deep Guide rails, standard, 0 mm deep ESD clip for guide rails PU 50 pieces Guide rails with coding for CompactPCI and VME64x The guide rails conform to IEC and IEEE 0.0/, are 4 HP wide and can be fitted with keying/coding pegs Material PBT UL 94 V-0, groove width mm, for board thickness.6 mm Colour: red (CPU board) grey (periphery board) green (CompactPCI power supply unit, 0." offset) Guide rails on horizontal rail type H Description Depth Qty/PU Part no. mm Guide rails with coding, red Guide rails with coding, grey Guide rails with coding, green, offset Panhead screw with Torx M.5 x 9.3, St, zinc-plated, self-locking, PU 00 pieces ESD clip for alignment pin ESD clip for guide rails PU 50 pieces ESD clip for alignment pin of CPCI/VME64x handle PU 50 pieces Coding peg PC, UL 94 V-0, RAL 035, PU 00 pieces 0-50 More guide rails see page 6.36 For inserter/extractor handle type IEL/IET for CompactPCI or VME64x applications see Subracks/Plug-in units section, page E 0/0 Part number in normal type: ready for despatch within 0 working days 6.

12 X Subracks D for railway applications Cover plate for screw-fixing onto side panel Suitable for use with all horizontal rails Cover plate for mounting of 60 mm, 0 mm or 0 mm deep PCBs Lateral notch to mount the horizontal rails in depths of 60 mm or 0 mm Shielding by optional EMC stainless steel contact strips between cover plate and horizontal rail Delivery comprises Cover plate, Al,.0 mm, clear chromated, hole diameter 4.0 mm, (no perforation at 55 mm depth) 6/3 Torx M4 x 6 pentaform bolts, St, zinc-plated d = D HE / U 60 / 0 / 0 Side view for 5 mm and 35 mm depths D Width Depth D Application Part no. HP mm , , stainless steel EMC gaskets are necessary per subrack, see page 6. EMC gasket (stainless steel) between cover plate and horizontal rail Stainless steel gasket is clipped into horizontal rail and forms the contact cover plate Fits all horizontal rails X X X X Width Length Qty/PU Part no. HP mm pieces Assembly tool For mounting of EMC sealing, St, stainless, in horizontal rails, piece Assembly tool When a rear hood is used, the stainless steel EMC gasket ensures the conductive connection between horizontal rail and rear hood aza E 0/0 Part number in normal type: ready for despatch within 0 working days

13 Coding peg for rear frame (NFF standard) Description Qty/PU Part no. Coding peg, St, white zinc-plated Rear hood for 3 U and 6 U subracks (for stainless steel EMC gasket) Rear hood Stainless steel EMC gasket, between cover plate and horizontal rail bza Al, mm, clear passivated; 60 mm additional side panel depth required (board depth + 60 mm); for shielding please order EMC gasket for horizontal rail separately; cannot be used simultaneously with rear corner profile stainless steel EMC gasket, clips into the horizontal rail and forms the contact with the cover plate; suitable for all horizontal rails bza454 Height Width U HP piece PU 0 pieces Torx panhead screw, M4 6, St, zincplated, PU 00 pieces Assembly tool, For EMC gasket, stainless steel (horizontal rails), piece Other dimensions of rear hood available on request E 0/0 Part number in normal type: ready for despatch within 0 working days 6.3

14 Subracks for railway applications ServicePLUS configuration Components can be varied and combined freely Simple. Fast. For the product you want. Configuration tables from page 6. Online configuration: assembly Fitting of all mechanical, electrical and electronic components by our specialists Assembled by professionals. Double benefit! Professional and reliable from quantity Ready for despatch within 5 working days modification Custom drillings, cut-outs and special colours for off-the-shelf products Small changes. Large impact. Custom modifications from quantity Ready for despatch within 0 working days solution Integration and custom developments Simple. Fast. From one source. Special sizes (depth and width) Individual heat dissipation concepts Ready for despatch within 0 working days express Delivery time to customer's request When fast has to be faster. Express logistics academy Knowledge transfer and partnership Knowledge. Sharing. Partnerships. Seminars, CAD drawings, test reports, user reports for railway applications ServicePLUS 6.4 E 0/0 Part number in normal type: ready for despatch within 0 working days

Application examples Subracks for railway

Subrack receptacle/mounting frame 060006

Train control system E 0/0 Part number in

15 Application examples Subracks for railway applications ServicePLUS Text Application: Subrack receptacle/mounting frame Application: Automatic train control system Application: Signalling control systems Application: Mobile telephony system Application: Control system Csee_DSCN Application: Train control system E 0/0 Part number in normal type: ready for despatch within 0 working days 6.5

Europacpro for Railroad Applications

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