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2 contents Overview 3 Motor data PBL42 4 PBL60 5 PBL86 6 Technical information 7 Controller data S controller 9 N and B controllers 10 50B controller 12 EMC Directive compliance 13 Geared motors PBL42 motor S gearbox 14 PBL42 motor SWS gearbox 18 PBL60 motor M/MB gearbox 20 PBL60 motor LS/LSH gearbox 24 PBL60 motor SIW gearbox 28 PBL60 motor MIW gearbox 31 PBL60 motor MWS gearbox 35 PBL60 motor LWS gearbox 38 PBL60 motor GWS gearbox 42 PBL86 motor M/MB gearbox 44 PBL86 motor LS/LSH gearbox 46 PBL86 motor G/GH gearbox 49 Shaft and worm gearbox positions 54 Thermal rating limits 55 Gearbox mechanical rating limits 56 Contacts 57 about the range Parvalux DC Brushless motors share the same mechanical interfaces as our established DC allows us to offer them with our large range of gearboxes. The range consists of three frame sizes: 42, 60 and 86 mm square, available in different lengths totalling 11 motor sizes. Within each frame size, four motor lengths are available. Motor speed is variable up to and continuous rated power varies from 10 to 440 W. The motors are available with double ended shafts to support a range of optional accessories. Hall effect sensors. Controllers for the motors are also available matched for each motor in the range and tested as a pair with the motors during production. and have an analogue input for motor speed, forward/reverse direction and a pulsed output to indicate motor speed. Most models have an additional input for enable/disable and an output indicating a fault condition. 2 geared motors legendary reliability totally customisable

3 Overview What is DC Brushless? Like a permanent magnet brushed DC motor, a DC magnets, and an armature winding. Unlike a brushed motor, the magnets are on the rotor and the armature There are no brushes or commutator to route the current through different coils, so this task must be performed are Hall effect position sensors to detect the position of the rotor. The signals from these are fed back to the controller, which directs current through the three phases of the stator winding to produce the required torque and direction. The relationships between torque and current, and between back EMF and speed, are similar to those of the DC brushed motor, hence the term DC Brushless is used, although current in the 3 phases is in fact alternating. DC Brushless motors can have either trapezoidal or sinusoidal back EMFs, the latter are often also referred to as AC Brushless due to the sinusoidal wave form. Parvalux DC Brushless motors have a sinusoidal back EMF. Why DC Brushless? Low maintenance no brushes to wear out Quieter no brush noise Low inertia rotors small diameter Closed loop speed control controller maintains same speed when load is varied Remote speed control potentiometer or analogue speed input to controller Speed output pulsed output from controller indicates motor speed DC Brushless motor construction The number of magnets increases with the motor length. spaced to reduce cogging torque and assembled onto a laminated rotor hub to reduce heating The stator has a concentrated winding to reduce length and in the rubber gaskets or o -rings providing environmental protection Parvalux gearboxes and accessories, and shaft options also provide The Hall effect sensors are mounted on a PCB and also operate using ring magnets on the rotor. The leads have insulation to UL1332 standard to allow operation at temperatures reached inside the motor whilst maintaining a small overall diameter outside the motor. Parvalux DC brushless controllers. Connectors and mating parts are 5.08 and mm pitches. DC Brushless controller construction motor phases. There is one MOSFET to connect each phase to either The state of the Hall effect sensor signals and the direction of phases of the motor are to be powered. at 12 or 18 khz. The controller is built on an aluminium chassis which incorporates a heat sink on the larger B and 50B size controllers. On the chassis, slots for mounting screws are located at the top and bottom of one large face and one side face giving two mounting options. Future Development Products and accessories will include: Integrated controllers Electromagnetic holding brake 3

4 PBL42 motor data 42 mm square motors in 4 different lengths Continuous torque Nm Insulation class F Available with or without controller and gearbox Standard gearbox range: S, SWS. Other gearboxes available. Alternative mechanical interfaces available PBL42 motors Motor type PBL42-47 PBL42-67 PBL42-87 PBL Max rated speed rpm Rated power at max rated speed W DC bus voltage nominal V Back EMF V/krpm Torque constant Nm/A Rated current A rms Current for peak torque A rms ohms Number of poles Dimension A mm Inertia gcm Weight kg Connector size - pin pitch mm PBL42 motor and controller packages Motor type PBL42-47 PBL42-67 PBL42-87 PBL Controller type PBLCS PBLCS PBLCN PBLCB Controller type/drawing ref. S S N B Max rated speed rpm minute rating Nm Nm DC bus voltage nominal V DC bus voltage min-max V DC bus current at no load and max rated speed A DC bus current at rated torque and max rated speed A Controller cont. current A Controller peak current A Maximum speed is reduced if DC bus voltage is below the nominal value General tolerance on data is +/- 10% Values shown are at normal operating temperature unless stated BODY LENGTH Outline drawing - PBL42 with standard shaft Option - available without rear shaft 4

5 PBL60 motor data 60 mm square motors in 4 different lengths Continuous torque Nm Insulation class F Available with or without controller and gearbox Standard gearbox range: M, MB, LS, SIW, MIW, MWS, LWS, GWS. Other gearboxes available Alternative mechanical interfaces available PBL60 motors Motor type PBL60-78 PBL60-98 PBL PBL Max rated speed rpm Rated power at max rated speed W DC bus voltage nominal V Back EMF V/krpm Torque constant Nm/A Rated current A rms Current for peak torque A rms ohms Number of poles Dimension A mm Inertia gcm Weight kg Connector size - pin pitch mm PBL60 motor and controller packages Motor type PBL60-78 PBL60-98 PBL PBL Controller type PBLCN PBLCN PBLCB PBLCB Controller type/drawing ref. N N B B Max rated speed rpm minute rating Nm Nm DC bus voltage nominal V DC bus voltage min-max V DC bus current at no load and max rated speed A DC bus current at rated torque and max rated speed A Controller cont. current A Controller peak current A Maximum speed is reduced if DC bus voltage is below the nominal value General tolerance on data is +/- 10% Values shown are at normal operating temperature unless stated Outline drawing - PBL60 with standard shaft Option - available without rear shaft 5

6 PBL86 motor data 86 mm square motors in 3 different lengths Continous torque Nm pluggable terminal block connector Insulation class F Available with or without controller and gearbox Standard gearbox range: M, MB, LS, G. Other gearboxes available. Alternative mechanical interfaces available PBL86 motors Motor type PBL86-91 PBL86-91 PBL PBL Rated speed rpm Max speed rpm Rated power W DC bus voltage nominal V Back EMF V/krpm Torque constant Nm/A Rated current A rms Current for peak torque A rms ohms Number of poles Dimension A mm Inertia gcm Weight kg Connector size - pin pitch mm PBL86 motor and controller packages motor phases 3.5 hall sensors 5.08 single connector motor phases 3.5 hall sensors BODY LENGTH motor phases 3.5 hall sensors Motor type PBL86-91 PBL86-91 PBL PBL Controller type PBLC50B PBLCB PBLC50B PBLC50B Controller type/drawing ref. 50B B 50B 50B Rated speed rpm Max speed rpm minute rating Nm Nm DC bus voltage nominal V DC bus voltage min-max V DC bus current at no load and rated speed A DC bus current at rated torque and rated speed A Controller cont. current A Controller peak current A Maximum speed is reduced if DC bus voltage is below the nominal value. General tolerance on data is +/-10%. Values shown are at normal operating temperature unless stated. Outline drawing - PBL86 with standard shaft Option - available without rear shaft 6

7 Technical Information Connector wiring Pin Description Wire colour Wire size 1 1 Motor phase U YEL UL1332 AWG18 AWG Motor phase V RED UL1332 AWG18 AWG Motor phase W BLK UL1332 AWG18 AWG Hall sensor 0V BLK UL1332 AWG22 AWG Hall sensor U BLU UL1332 AWG22 AWG Hall sensor V GRN UL1332 AWG22 AWG Hall sensor W WHT UL1332 AWG22 AWG RED UL1332 AWG22 AWG22 Motor Commutation For clockwise rotation, motor phases are powered according to the table. For anticlockwise rotation, HIGH and LOW phases are interchanged. Hall sensor outputs Motor phases powered Hall U Hall V Hall W Phase U Phase V Phase W HIGH X LOW X HIGH LOW LOW HIGH X LOW X HIGH X LOW HIGH HIGH LOW X Typical torque/speed characteristics of motor PBL42/60 motor only Continuous rated torque available up to Peak torque 3x continuous torque up to PBL42/60 motor and controller package Continuous rated torque available up to Peak torque 2x continuous torque up to 2500 rpm 3 2 Multiple of continuous torque 2 1 Intermittent operating region Continuous operating region Multiple of continuous torque Intermittent operating region 15 minute rating Continuous operating region Speed (rpm) Speed (rpm) 7

8 PBL V motor only Continuous rated torque available up to Peak torque 3x continuous torque up to PBL V motor and controller package Continuous rated torque available up to Peak torque 2x continuous torque up to 2500 rpm Torque (Nm) Intermittent operating region Continuous operating region Speed (rpm) Torque (Nm) Intermittent operating region 15 minute rating Continuous operating region Speed (rpm) PBL86 48V motor only (typical) Continuous rated torque available up to Constant power from Peak torque 3x continuous torque up to PBL V motor and controller package Continuous rated torque available up to Constant power from Peak torque 2x continuous torque up to Multiple of continuous torque 2 1 Intermittent operating region Continuous operating region Torque (Nm) Intermittent operating region 15 minute rating Continuous operating region Speed (rpm) Speed (rpm) PBL V motor and controller package Continuous rated torque available up to Constant power from Peak torque 2x continuous torque up to Dotted line shows performance limit on 24V DC bus PBL V motor and controller package Continuous rated torque available up to Constant power from Peak torque 2x continuous torque up to Dotted line shows performance limit on 24V DC bus Torque (Nm) Intermittent operating region 15 minute rating Continuous operating region Torque (Nm) Intermittent operating region 15 minute rating Continuous operating region Speed (rpm) Speed (rpm) 8

9 S controller Brushless DC controller Continuous current PBLCS A PBLCS A Peak current 2x continuous current Control method Closed loop speed control Motor feedback 3 Hall sensors, 120 electrical degree spacing Switching devices 6 MOSFET transistors 18 khz Analogue speed input Speed input for analogue voltage or potentiometer. A 4.7 k potentiometer is supplied. Maximum speed is preset during manufacture according to order. Do not change status of F/R input while motor is rotating. Pulses per rev = 3 * number of poles. 1 status LED PWR Lights when power is connected 0V and +5V provided for potentiometer etc. Max current 10 ma. Construction Aluminium chassis/heat sink Enclosed construction with pressed steel cover Slots for mounting screws provided on 2 faces Connectors Mating connectors are supplied with controller Weight 0.15 kg S controller wiring example and outline drawing 9

10 N and B controllers Brushless DC controller Continuous current PBLCN A PBLCB A PBLCN A PBLCN A PBLCB A PBLCB A PBLCB A Peak current 2x continuous current Control method Closed loop speed control Motor feedback 3 Hall sensors, 120 electrical degree spacing Switching devices 6 MOSFET transistors 18 khz Analogue speed input Speed input for analogue voltage or potentiometer For controllers sold with geared motors, speed is preset during manufacture. -EN connect to 0V to enable. Do not change status of F/R and BK inputs while motor is rotating. 2 digital outputs Pulses per rev = 3 * number of poles. -ALM Fault output. Low under fault condition. 2 status LEDs PWR/ALM Lights when power is connected. Blinks under fault condition connected. Blinks for a few seconds after continuous current exceeded. SHAFT Lights when shaft is turning 0V and +6.25V provided for potentiometer etc. Max current 10 ma. Construction Enclosed construction with pressed steel cover Slots for mounting screws provided on 2 faces Connectors Mating connectors are supplied with controller Weight N controller 0.37 kg B controller 0.57 kg N and B controller wiring example 10

11 N and B controllers N controller outline drawing B controller outline drawing 11

12 50B controller Brushless DC controller Continuous current PBLC50B A PBLC50B A PBLC50B A Peak current 2 x continuous current Control method Closed loop speed control Motor feedback 3 Hall sensors, 120 electrical degree spacing Switching devices 6 MOSFET transistors 12 khz Analogue speed input Speed input for analogue voltage or potentiometer For controllers sold with geared motors, speed is preset during manufacture. -EN connect to 0V to enable. Do not change status of F/R input while motor is rotating. 2 digital outputs Pulses per rev = 3 * number of poles. -ALM Fault output. Low under fault condition. 2 status LEDs PWR/ALM Lights when power is connected. Blinks under fault condition connected. Blinks for a few seconds after continuous current exceeded. SHAFT Lights when shaft is turning 0V and +6.25V provided for potentiometer etc. Max current 10 ma. Construction Finned aluminium chassis/heat sink Enclosed construction with pressed steel cover Slots for mounting screws provided on 2 faces Connectors Mating connectors are supplied with controller Weight 0.8 kg 50B controller wiring example 12

13 EMC Directive compliance PRODUCT DIRECTIVE PBL42, PBL60, PBL86 motor and controller packages 2004/108/EC EN Class B Emissions EN Class A Emissions is a requirement. ACCESSORY 10A FILTER 25A FILTER FERRITE SLEEVE Parvalux part no dia x 75 long 46 dia x 98 long 11.5 dia x 25 long EMC INSTALLATION REQUIREMENTS The motor and controller cases should be earthed. length. The motor should be connected to the controller using the leads supplied. conditions: - a. Screened cable should be used over the whole length from controller to motor. b. The 3 motor phase leads and 5 Hall sensor leads must be 2 separate screened cables. c. The cable screens must be connected to earth at both ends. d. The cables should be less than 3m in length. The equipment is installed such that during operation, there is no risk of electrostatic discharge reaching the exposed screw heads on the connectors to the controller. 13

14 PBL42-47S Brushless motor with worm and wheel gearbox Speed range: rpm Power range: Watts Weight: 0.8 kg up to up to 10 W 13 W 20 W 26W Composite Bronze Composite Bronze Composite Bronze 40: : : : /2: /2: /2: /2: /3: /3: /3: /4:

15 PBL42-67S Brushless motor with worm and wheel gearbox Speed range: rpm Power range: Watts Weight: 0.9 kg up to up to 20 W 26 W 39 W 52 W Composite Bronze Composite Bronze Composite Bronze 40: * : * 111* : * 121* : * /2: * /2: * /2: * /2: /3: /3: /3: /4: * Please refer to the information regarding thermal rating on page 55 for these combinations of motor speed and gear ratio 15

16 PBL42-87S Brushless motor with worm and wheel gearbox Speed range: rpm Power range: Watts Weight: 1.1 kg up to up to 27 W 36 W 53 W 71 W Composite Bronze Composite Bronze Composite Bronze 40: * 100* : * 111* : * 121* : * 148* /2: * 195* /2: * 216* /2: * 242* /2: * /3: * /3: * /3: /4: * Please refer to the information regarding thermal rating on page 55 for these combinations of motor speed and gear ratio 16

17 PBL42-107S Brushless motor with worm and wheel gearbox Speed range: rpm Power range: Watts Weight: 1.3 kg up to up to 31 W 42 W 63 W 84 W Composite Bronze Composite Bronze Composite Bronze 40: * 100* : * 83* 111* : * 91* 121* : * 111* 148* /2: * 195* /2: * 216* /2: * 242* /2: * 320* /3: * 353* /3: * 387* /3: * /4: * * Please refer to the information regarding thermal rating on page 55 for these combinations of motor speed and gear ratio 17

18 PBL42-47SWS Brushless motor with worm and spur gearbox Speed range: rpm Power range: Watts Weight: 1.2 kg up to up to Worm Spur 10 W 13 W 20 W 26 W 44:1 31.3: /2:1 31.3: /2:1 31.3: /3:1 31.3: /3:1 23.5: /4:1 23.5: /2:1 9.6: /3:1 9.6: /4:1 9.6:

19 PBL42-67SWS Brushless motor with worm and spur gearbox Speed range: rpm Power range: Watts Weight: 1.4 kg up to up to Worm Spur 20 W 26 W 39 W 52 W 44:1 31.3: /2:1 31.3: /2:1 31.3: /3:1 31.3: /3:1 23.5: /4:1 23.5: /2:1 9.6: /3:1 9.6: /4:1 9.6:

20 PBL60-78M/MB Brushless motor with worm and wheel gearbox Speed range: rpm Power range: Watts Weight: 1.4 kg up to up to 2500 rpm 17 W 23 W 35 W 46 W Composite Bronze Composite Bronze Composite Bronze 60: : : : : /2: /2: /3: /3: /3: /3:

21 PBL60-98M /MB Brushless motor with worm and wheel gearbox Speed range: rpm Power range: Watts Weight: 1.7 kg up to up to 2500 rpm 35W 46 W 69 W 92 W Composite Bronze Composite Bronze Composite Bronze 60: * 67* : * 83* : * 100* : * : * /2: /2: /3: /3: /3: /3: * Please refer to the information regarding thermal rating on page 55 for these combinations of motor speed and gear ratio 21

22 PBL60-118M /MB Brushless motor with worm and wheel gearbox Speed range: rpm Power range: Watts Weight: 2.0 kg Final speed (r.p.m) up to up to 2500 rpm 50 W 67 W 101 W 134 W Composite Bronze Composite Bronze Composite Bronze 60: * 67* : * 63* 83* : * 100* : * 133* : * 160* /2: * 242* /2: * 258* /3: * /3: * /3: * /3: * Please refer to the information regarding thermal rating on page 55 for these combinations of motor speed and gear ratio 22

23 PBL60-138M /MB Brushless motor with worm and wheel gearbox Speed range: rpm Power range: Watts Weight: 2.3 kg up to up to 2500 rpm 69 W 92 W 138 W 184 W Composite Bronze Composite Bronze Composite Bronze 60: * 67* : * 63* 83* :1 38* 50* 75* 100* : * 100* 133* : * 120* 160* /2: * 242* /2: * 258* /3: * 324* /3: * 387* /3: * 429* /3: * 480* * Please refer to the information regarding thermal rating on page 55 for these combinations of motor speed and gear ratio 23

24 PBL60-78LS/LSH Brushless motor with worm and wheel gearbox Speed range: rpm Power range: Watts Weight: 1.8 kg LSH option - hollow shaft up to up to 2500 rpm 17 W 23 W 35 W 46 W Composite Bronze Composite Bronze Composite Bronze 60: : : : : /2: /3: /3: /4:

25 PBL60-98LS/LSH Brushless motor with worm and wheel gearbox Speed range: rpm Power range: Watts Weight: 2.1 kg LSH option - hollow shaft up to up to 2500 rpm 35 W 46 W 69 W 92 W Composite Bronze Composite Bronze Composite Bronze 60: : : : : /2: /3: /3: /4:

26 PBL60-118LS/LSH Brushless motor with worm and wheel gearbox Speed range: rpm Power range: Watts Weight: 2.4 kg LSH option - hollow shaft up to up to 2500 rpm 50 W 67 W 101 W 134 W Composite Bronze Composite Bronze Composite Bronze 60: * 67* : * 80* : * : * : * /2: /3: /3: /4: * Please refer to the information regarding thermal rating on page 55 for these combinations of motor speed and gear ratio 26

27 PBL60-138LS/LSH Brushless motor with worm and wheel gearbox Speed range: rpm Power range: Watts Weight: 2.7 kg LSH option - hollow shaft up to up to 2500 rpm 69 W 92 W 138 W 184 W Composite Bronze Composite Bronze Composite Bronze 60: * 67* : * 80* : * 100* : * 133* : * 160* /2: * 195* /3: * /3: * /4: * Please refer to the information regarding thermal rating on page 55 for these combinations of motor speed and gear ratio 27

28 PBL60-78SIW Brushless motor with in-line double worm gearbox Speed range: rpm Power range: Watts Weight: 1.7 kg up to up to 2500 rpm 17 W 23 W 35 W Composite Bronze Composite Bronze Composite Bronze 46 W 54:1 25: :1 25: /2:1 25: /3:1 25: /2:1 8 1/3: /2:1 8 1/3: /3:1 8 1/3: /3:1 8 1/3: /3:1 8 1/3: /4:1 8 1/3: /4:1 8 1/3: /4:1 6 1/4:

29 PBL60-98SIW Brushless motor with in-line double worm gearbox Speed range: rpm Power range: Watts Weight: 2.0 kg up to up to 2500 rpm 35 W 46 W 69 W Composite Bronze Composite Bronze Composite Bronze 92 W 54:1 25: :1 25: /2:1 25: /3:1 25: /2:1 8 1/3: /2:1 8 1/3: /3:1 8 1/3: /3:1 8 1/3: /3:1 8 1/3: /4:1 8 1/3: /4:1 8 1/3: /4:1 6 1/4:

30 PBL60-118SIW Brushless motor with in-line double worm gearbox Speed range: rpm Power range: Watts Weight: 2.3 kg up to up to 2500 rpm 50 W 67 W 101 W Composite Bronze Composite Bronze Composite Bronze 134 W 54:1 25: :1 25: /2:1 25: /3:1 25: /2:1 8 1/3: /2:1 8 1/3: /3:1 8 1/3: /3:1 8 1/3: /3:1 8 1/3: /4:1 8 1/3: /4:1 8 1/3: /4:1 6 1/4:

31 PBL60-78MIW Brushless motor with in-line double worm gearbox Speed range: rpm Power range: Watts Weight: 2.5 kg up to up to 2500 rpm 17 W 23 W 35 W Composite Bronze Composite Bronze Composite Bronze 46 W 54:1 25: :1 25: /2:1 25: /3:1 25: /2:1 8 1/3: /2:1 8 1/3: /3:1 8 1/3: /3:1 8 1/3: /3:1 8 1/3: /4:1 8 1/3: /4:1 8 1/3:

32 PBL60-98MIW Brushless motor with in-line double worm gearbox Speed range: rpm Power range: Watts Weight: 2.8 kg up to up to 2500 rpm 35 W 46 W 69 W Composite Bronze Composite Bronze Composite Bronze 92 W 54:1 25: :1 25: /2:1 25: /3:1 25: /2:1 8 1/3: /2:1 8 1/3: /3:1 8 1/3: /3:1 8 1/3: /3:1 8 1/3: /4:1 8 1/3: /4:1 8 1/3:

33 PBL60-118MIW Brushless motor with in-line double worm gearbox Speed range: rpm Power range: Watts Weight: 3.1 kg up to up to 2500 rpm 50 W 67 W 101 W Composite Bronze Composite Bronze Composite Bronze 134 W 54:1 25: :1 25: /2:1 25: /3:1 25: /2:1 8 1/3: /2:1 8 1/3: /3:1 8 1/3: /3:1 8 1/3: /3:1 8 1/3: /4:1 8 1/3: /4:1 8 1/3:

34 PBL60-138MIW Brushless motor with in-line double worm gearbox Speed range: rpm Power range: Watts Weight: 3.4 kg up to up to 2500 rpm 69 W 92 W 138 W Composite Bronze Composite Bronze Composite Bronze 184 W 54:1 25: :1 25: /2:1 25: /3:1 25: /2:1 8 1/3: /2:1 8 1/3: /3:1 8 1/3: /3:1 8 1/3: /3:1 8 1/3: /4:1 8 1/3: /4:1 8 1/3:

35 PBL60-78MWS Brushless motor with worm and spur gearbox Speed range: rpm Power range: Watts Weight: 3.5 kg up to up to 2500 rpm Worm Spur 17 W 23 W 35 W 46 W 40: : : : /2: : /2: : /3: : /4: : /3:1 15.1: /4:1 15.1: /4:1 15.1: /3:1 6.5: /4:1 6.5: /4:1 6.5:

36 PBL60-98MWS Brushless motor with worm and spur gearbox Speed range: rpm Power range: Watts Weight: 3.8 kg Worm Spur 35 W 46 W 69 W 92 W up to up to 2500 rpm 40: : : : /2: : /2: : /3: : /4: : /3:1 15.1: /4:1 15.1: /4:1 15.1: /3:1 6.5: /4:1 6.5: /4:1 6.5:

37 PBL60-118MWS Brushless motor with worm and spur gearbox Speed range: rpm Power range: Watts Weight: 4.1 kg up to up to 2500 rpm Worm Spur 50 W 67 W 101 W 134 W 40: : : : /2: : /2: : /3: : /4: : /3:1 15.1: /4:1 15.1: /4:1 15.1: /3:1 6.5: /4:1 6.5: /4:1 6.5:

38 PBL60-78LWS Brushless motor with worm and spur gearbox Speed range: rpm Power range: Watts Weight: 4.6 kg up to up to 2500 rpm Worm Spur 17 W 23 W 35 W 46 W 16 1/2:1 115: /3:1 115: /2:1 56: /3:1 56: /4:1 56: /2:1 25: /3:1 25: /4:1 25: /2:1 6: /3:1 6:

39 PBL60-98LWS Brushless motor with worm and spur gearbox Speed range: rpm Power range: Watts Weight: 4.9 kg up to up to 2500 rpm Worm Spur 35 W 46 W 69 W 92 W 16 1/2:1 115: /3:1 115: /2:1 56: /3:1 56: /4:1 56: /2:1 25: /3:1 25: /4:1 25: /2:1 6: /3:1 6:

40 PBL60-118LWS Brushless motor with worm and spur gearbox Speed range: rpm Power range: Watts Weight: 5.2 kg up to up to 2500 rpm Worm Spur 50 W 67 W 101 W 134 W 16 1/2:1 115: /3:1 115: /2:1 56: /3:1 56: /4:1 56: /2:1 25: /3:1 25: /4:1 25: /2:1 6: /3:1 6:

41 PBL60-138LWS Brushless motor with worm and spur gearbox Speed range: rpm Power range: Watts Weight: 5.5 kg up to up to 2500 rpm Worm Spur 69 W 92 W 138 W 184 W 16 1/2:1 115: /3:1 115: /2:1 56: /3:1 56: /4:1 56: /2:1 25: /3:1 25: /4:1 25: /2:1 6: /3:1 6:

42 PBL60-118GWS Brushless motor with worm and spur gearbox Speed range: rpm Power range: Watts Weight: 8.3 kg up to up to 2500 rpm Worm Spur 50 W 67 W 101 W 134 W 30:1 110: /2:1 110: /3:1 110: /4:1 110: /4:1 57: /3:1 25: /3:1 25: /3:1 11: /3:1 11:

43 PBL60-138GWS Brushless motor with worm and spur gearbox Speed range: rpm Power range: Watts Weight: 8.6 kg up to up to 2500 rpm Worm Spur 69 W 92 W 138 W 184 W 30:1 110: /2:1 110: /3:1 110: /4:1 110: /4:1 57: /3:1 25: /3:1 25: /3:1 11: /3:1 11:

44 PBL86-91M/MB 24V Brushless motor with worm and wheel gearbox Speed range: rpm Power range: Watts Weight: 2.9 kg up to up to 2500 rpm 15min rating Nm up to 110 W 147 W 220 W Composite Bronze Composite Bronze Composite Bronze 60: * : * 63* :1 38* 50* 75* :1 50* 67* 100* :1 60* 80* 120* /2:1 91* 121* 182* /2:1 97* 129* 194* /3:1 122* 162* 243* /3: * 290* /3: * 321* /3: * 360* * Please refer to the information regarding thermal rating on page 55 for these combinations of motor speed and gear ratio 44

45 PBL86-91M/MB 48V Brushless motor with worm and wheel gearbox Speed range: rpm Power range: Watts Weight: 2.9 kg up to up to 15min rating Nm up to 110 W 147 W 220 W Composite Bronze Composite Bronze Composite Bronze 60: * : * 63* :1 38* 50* 75* :1 50* 67* 100* :1 60* 80* 120* /2:1 91* 121* 182* /2:1 97* 129* 194* /3:1 122* 162* 243* /3: * 290* /3: * 321* /3: * 360* * Please refer to the information regarding thermal rating on page 55 for these combinations of motor speed and gear ratio 45

46 PBL86-91LS/LSH 24V Brushless motor with worm and wheel gearbox Speed range: rpm Power range: Watts Weight: 3.3 kg LSH option - hollow shaft up to up to 2500 rpm 15min rating Nm up to 110 W 147 W 220 W Composite Bronze Composite Bronze Composite Bronze 60: * 50* : * 60* :1 38* 50* 75* : * 100* : * 120* /2: * 146* /3: * /3: * /4: * * Please refer to the information regarding thermal rating on page 55 for these combinations of motor speed and gear ratio 46

47 PBL86-91LS/LSH 48V Brushless motor with worm and wheel gearbox Speed range: rpm Power range: Watts Weight: 3.3 kg LSH option - hollow shaft up to up to 15min rating Nm up to 110 W 147 W 220 W Composite Bronze Composite Bronze Composite Bronze 60: * 50* : * 60* :1 38* 50* 75* : * 100* : * 120* /2: * 146* /3: * /3: * /4: * * Please refer to the information regarding thermal rating on page 55 for these combinations of motor speed and gear ratio 47

48 PBL86-118LS/LSH Brushless motor with worm and wheel gearbox Speed range: rpm Power range: Watts Weight: 4.3 kg LSH option - hollow shaft up to up to 15min rating Nm up to 173 W 230 W 346 W Composite Bronze Composite Bronze Composite Bronze 60: * 50* : * 60* :1 38* 50* 75* : * 100* : * 120* /2: * 146* /3: * /3: * /4: * * Please refer to the information regarding thermal rating on page 55 for these combinations of motor speed and gear ratio 48

49 PBL86-91G/GH 24V Brushless motor with worm and wheel gearbox Speed range: rpm Power range: Watts Weight: 4.9 kg GH option - hollow shaft up to up to 2500 rpm 15min rating Nm up to 110 W 147 W 220 W Composite Composite Composite 75: : : : : /2:

50 PBL86-91G/GH 48V Brushless motor with worm and wheel gearbox Speed range: rpm Power range: Watts Weight: 4.9 kg GH option - hollow shaft up to up to 15min rating Nm up to 110 W 147 W 220 W Composite Composite Composite 75: : : : : /2:

51 PBL86-118G/GH Brushless motor with worm and wheel gearbox Speed range: rpm Power range: Watts Nominal DC bus voltage: 48V (up to 2000rpm on 24V supply) Weight: 5.9 kg IP54 (IP50 at exposed rear motor shaft) GH option - hollow shaft Controller type PBLC50B (page 12) up to up to 15min rating Nm up to 173 Watts 230 Watts 346 Watts Composite Composite Composite 75: * 40* : * : * : * : * /2: * Please refer to the information regarding thermal rating on page 55 for these combinations of motor speed and gear ratio 59 51

52 PBL86-145G/GH Brushless motor with worm and wheel gearbox Speed range: rpm Power range: Watts Weight: 6.9 kg GH option - hollow shaft up to up to 15min rating Nm up to 220 W 293 W 440 W Composite Composite Composite 75: * 40* : * 50* : * 60* : * 100* : * /2: * * Please refer to the information regarding thermal rating on page 55 for these combinations of motor speed and gear ratio 59 52

53 Alternative gearbox lid with 3 tapped holes Available for S & M gearboxes Gearbox S3P M3P Fixing holes 3 x M6 3 x M6 PCD :: S3P :: Ø9 FLAT 6mm x 19mm LONG 3 HOLES M6x1-6H 17.5mm DEEP EQUI SPACED ON A 42mm PCD :: M3P :: Ø12 KEYWAY 4x2.5mm 38mm LONG PLUS RUNOUT 3HOLESM6x1-6H20mmDEEP EQUI SPACED ON A 50.8mm PCD 53

54 Shaft and worm gearbox positions Single Shaft Y standard Z Shaft optional on request Double Shaft extensions Y and Z available at extra cost Single reduction S, M, L, LS and G Boxes MB/MF and LB/LF Boxes Standard Position 1Y Standard Position 3Y Y Y Y Z Y Z Z Z Double reduction A Y B C Y D E Y F Y Z Z Y Z Z Z Y Z G Y H Y Z I J K L Z M N O P Q R S T U V W X All the above positions correspond to the end elevation drawing of the appropriate unit with feet at the base of drawing. Shaft positions worm and multi spur gearbox Single Shaft Y standard Z Shaft optional on request. Double Shaft extensions Y and Z available at extra cost Y 1 2 Z Standard position 1Y. Y Z Lower position 2Y. 54

55 Gearbox thermal rating limits PRODUCTS Parvalux worm gearboxes S, M, MB, MF, L, LH, LB, LF, LHB, LS, LSH, G, GH, SS, MM, MBM, SIW, MIW ENCLOSED NOTE Table 1 (thermal rating), table 2 (worm efficiency) For the above range of gearboxes, the maximum continuous output power (S1 duty cycle) is limited by the maximum thermal rating of the gearbox. The following datasheet describes the required calculation. TABLE 1: Maximum thermal rating (Watts) Gearbox Type Thermal Rating (Watts) Composite Bronze S M MB, MF L, LH, LB, LF, LHB, LS, LSH G, GH SS MM MBM SIW MIW EXAMPLE 1 Using the gearbox efficiency figures attached (table 2), an example calculation is as follows:pm7s, 4000 r/min input speed, 70:1 ratio (delrin), 57 r/min output speed, 1.2Nm required. The thermal rating of the S gearbox is 20W (from table 1) and therefore the maximum continuous output torque of 1.2Nm is acceptable. EXAMPLE 2 PM7S, 4000 r/min input speed, 44:1 ratio (delrin), 91 r/min output speed, 2.3Nm required continuously run. The thermal rating of the S gearbox is 20W (from table 1) and therefore the 30.4W exceeds the maximum rating by over 50%. This will damage the gearbox; therefore the S gearbox is insufficient for this application. EXAMPLE 3 PM7S, 4000 r/min input speed, 44:1 ratio (delrin), 91 r/min output speed, 2.3Nm required with a duty cycle of 20%. The thermal rating of the S gearbox is 20W (from table 1), but due to the low duty cycle of the application the thermal rating of the gearbox of 30.4W is within the maximum intermittent rating of 44.8W. CONTINUOUS DUTY CYCLE (S1) The thermal rating of the gearbox can be calculated using the following formula: - η = efficiency of the gearbox (see below) INTERMITTENT DUTY CYCLE For intermittent duty the thermal rating for the gearbox (table 1) is increased by multiplying the appropriate gearbox thermal rating by the factor x: TABLE 2: Gearbox efficiency Single worm efficiency (except G box) Effcy Effcy 4 1/ / / / / / / / / / / / / / / / / Single worm efficiency (G box) Effcy 12 1/

56 Gearbox mechanical rating limits Torque Ratings All gearbox torque figures have been reproduced to represent an accurate output figure. These figures may be affected by tolerances created during production techniques as well as application circumstances once the units have been installed. A margin of + or - 10% should be taken into consideration on these figures during your selection of an appropriate unit. Temperature All motors are built with Class F insulation to EN60085:2004 which allows a temperature rise of 115C based on an ambient of 40C. These figures are with the motor running in normal working conditions in free air and not in any form of enclosure. Caution: Under full load the heat of the motor casing will be such that it is NOT possible to physically handle for any length of time. Gear units The motor is fitted with shielded spring loaded ball bearings which absorb worm thrust from the gear box. The output shaft with flats or keyways is carried in ball bearings pressed into gear wheels of composite or phosphor bronze with hardened and polished steel worms. Gearbox and ball bearings are packed with appropriate grade of grease as standard. All units are suitable for running in any mounting position. Gearbox positions Alternative positions for the gearboxes can be arranged to suit customer s requirements but unless specified, will be supplied in standard position as shown on the individual drawings. This also applies to the gearbox shaft extensions. Lubricants Parvalux gearboxes are charged as standard with NLGI1 rated grease and are sealed and lubricated for life. In certain conditions, Parvalux gearboxes may be filled with multigrade (20/50) oil or semi-fluid grease and sealed for life. Working temperature of lubricants: Grease -15C to +120ºC Oil -15C to +150ºC For units used in extreme temperature conditions (below 0ºC or above 40ºC) please contact our sales team (sales@parvalux. co.uk) Single and double worm reduction gearboxes Whilst worm gearing has lower efficiency than spur gearing it is true to say that generally the noise level of worm gear reduction is much lower and therefore, where noise is an important factor, this type of gearing should be considered. To prevent premature gear failure or excessive gear wear, the maximum gear loading and thermal rating of the particular gearbox must be taken into consideration; otherwise there is a danger of stripping the gear wheel teeth or failure of the lubrication due to excessive gearbox temperature. If further information is required on this point please consult our sales engineers. GEARBOX TYPE RATIOS MECHANICAL RATING (Nm) THERMAL RATING (Watts) *RADIAL LOADING (kg) AXIAL LOADING (kg) Composite Bronze Composite Bronze 4 1/8:1 to 40: S 44:1 to 60: :1 to 72: /8:1 to 40: M 44:1 to 60: :1 to 72: /8:1 to 40: MB/MF 44:1 to 60: :1 to 72: LS/LSH 5:1 to 40: :1 to 60: G/GH 12 1/2:1 to 70: SIW ALL RATIOS MIW ALL RATIOS SWS 42:1 to 1461: :1 to 54:1 9 MWS 62:1 to 125: :1 to 1406: /4:1 to 98:1 45 LWS 99:1 to 492: :1 to 1680: :1 to 7776: :1 to 136:1 90 GWS 258:1 to 154: :1 to 1539: :1 to 3330:1 250 * Based on midway point of standard shaft extension 56

57 :: Global Network :: Austria Kwapil & Co GmbH T: Belgium Mak Coeurderoi NVSA T: China Euro-me T: Colombia Inpraind SA T: Denmark Parlock AS T: Finland Finndrive OY France Parvalux T: Germany Parvalux T: Hungary Q-Tech Engineering Ltd T: India T: Israel Mechatronics Ltd T: Italy Log Italia srl T: New Zealand Parvalux T: Poland Parvalux T: South Africa Parvalux T: Spain Ermec sl T: Sweden SDT AB T: Switzerland Electro Müller AG T: United Kingdom Parvalux Midlands T: United Kingdom Brammer Ltd T: United Kingdom R.S. Components Ltd T: www. rswww.com USA & Canada Parvalux T: Parvalux Electric Motors Ltd. 490 Wallisdown Road, Bournemouth BH11 8PU, United Kingdom sales@parvalux.co.uk

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