SIL. BIANCA - Butterfly valve DN Description. Product features

Transcription

1 Description Centric butterfly valve plastomer lined for On/Off and control service for aggressive and corrosive fluids and high purity application Product features Body construction B1 Wafer DN B3 Lug DN B4 U-section DN Face to face dimension according to ISO 575/0, EN 558-1/0 Top flange according to EN ISO 511 Max. working pressure 16 bar (DN3-150), 10 bar (DN00-300), 6 bar (DN ),,5 bar (DN750), 6 bar (DN ) Rating PN10, PN16, ANSI cl. 150 Temperature range -0 C 00 C according to working conditions, other temperatures on request Work s tests Porosity check of the liner and overmolded disc according to DIN EN Test certificates on request. Tightness test according to EN 166-1/P1 leakage rate A. The torque of each valve is registered. The butterfly valves BIANCA meet the safety requirements of the pressure Equipments Directive 97/3/EC (PED) appendix 1 for fluids of the groups 1 and. Butterfly valves BIANCA are suitable to be SIL operated in safety related systems according to IEC / 61511, Safety Integrity Level SIL Special versions of the Bianca valves may be used in explosive atmospheres. ATEX See brochure BIANCA ATEX. TA-Luft VDI 440 as option B1 Wafer B3 Lug B4 U-section 1/8

2 Construction Two-piece body in GGG 40.3 / EN-GJS LT One-piece, blow out proof disc/shaft 3 Overmolding with a min. thickness of 3 mm 4 Overmolding is mechanically locked on the disc 5 Thin core, allows high k V flow rate 6 Shaft overmolded in the shaft sealing area 7 Shaft sealing by prestressed safety packing 8 Self-lubricating shaft bushing 9 External shaft sealing 8 10 Chambered liner, prevents radial cold-flow 11 Elastomer back-up, immersed in body 1 TA-Luft VDI 440 packing as option BIANCA HP cleanroom production Decontamination by ultrasonic cleaning Material lock Assembling, testing, packaging in clean room class Tightness test with HP nitrogen Torques with PTFE liner, security factor included DN 3/ Nm /8

3 Kv values m 3 /h Opening angle of the valve DN / c V = k V. 1,16 Pressure / temperature diagram [bar] 16 DN3-150 Vacuum [mbar abs] ULTRAFLON 700 PTFE / PFA DN DN , DN ULTRAFLON DN DN750 DN ULTRAFLON DN [ C] Please consult our technical department for higher temperatures. 3/8

4 Advantage of ULTRAFLON liner Permeation Comparison of ULTRAFLON - PTFE - PFA (film thickness 1mm) Deformation under repeated load Cold flow behavior Cl Loading : 15 N/mm, 4 cycles Duration : 100 hours each cycle Temperature : 3 C (73 F) Perm. deformation after 4 hours recovery HCl SO Cycles 4 3 He Permeation [cm³ / m² d bar] Cold flow [%] Endurance test (tightness) leakage rate Tightness (DIN 330/3) ULTRAFLON PTFE PFA leakage rate 1 bubble tight Cycles Wear no small scaly grainy Liner Disc Cycles 4/8

5 Type code B BE. 4GT. TS. xx Body type Nominal diameter mm Working pressure BIANCA B1 B3 B4 DN B1 Wafer DN3-600 B3 LUG body DN3-400 B4 U-section body DN ,5 bar DN bar DN , DN bar DN bar DN3-150 Rating ** PN10/16/ANSI B16.5 cl150 see table below Body Disc-shaft, one piece Liner / backup Special execution ** Rating (Code) BE Ductile iron EN-JS 105 (GGG40.3), Epoxy coated 80µ 3HE Cast steel , Epoxy coated 80µ DN3-300 (on request) 4B0 Stainless steel DN G0 4GP 3 Stainless steel Stainless steel Stainless steel polished Ra < 0,8 Stainless steel polished Ra < 0, PN10 3 PN16 3 ANSI cl A PN10 3 PN16 3 ANSI cl.150 A PN10 PN ANSI cl.150 A DN3-300 DN DN3-300 DN GJ Stainless steel , Ferrite < 1%, e-polished Ra < 0,4 DN GT Stainless steel PFA coated DN3-300 (>300 on request) 3BT Disc carbon steel PFA coated, shaft stainless steel DN **A PFA antistatic 4D0 Uranus (on request) 7H0 Hastelloy.460 (on request) 7T0 Titan , Gr (on request) TS TE TV **V **A LF HP PTFE / MVQ PTFE / EPDM PTFE / FPM ULTRAFLON (UF) for Vacuum or Chlorine applications PTFE or ULTRAFLON antistatic without painting adhesion interfering substance High purity: The valve is cleaned, mounted, proofed and packed under cleanroom conditions. (US federal standard 09b, class 10000) ATEX execution see brochure BIANCA ATEX 180 TA-Luft VDI 440 When mounting the valve at the end of a line please note: - Body type Lug B3 - Max. working pressure DN bar - Temperature 10 60ºC DN bar - Medium only for non hazardous liquids DN bar - no water hammer! Other executions on request! /8

6 Dimensions BIANCA B1 BIANCA B3 BIANCA B4 1) 1) ) 1) DN , x threads on valve neck and bottom ) DN , threads on both sides DN d A B B4 C H X D1 D3 D4 ISO a y b G E B1[kg] B3[kg] B4[kg] 3/ F x F x F x F x F05/ x7/9 50/ F05/ x7/9 50/ F x F07/F x9/11 70/ F x F x F x F x F x Ø F x Ø F x 165 Ø F x 165 Ø F x 165 Ø F x Ø F x 98 Ø Dimensions X and H are without safety! The costumer must define safety distances to secure accurate installation of the valve. 6/8

7 Dimensions Gearbox GB 3 GB DN AV H L O P R S T n** [kg]* 3/40 GB3-05.F05-F GB3-05.F05-F GB3-05.F05-F GB3-05.F05-F GB3-05.F05-F GB3-05.F05-F GB3-06.F05-F GB3-06.F07-F GB3-08.F07-F GB3-08.F07-F GB3-13.F10-F GB3-13.F10-F GB3-14.F GB3-14.F GB150N.F GB1950N.F GB1950N.F GB000NLB.F GB6800NPR4.F Material: GB 3 Aluminium, Polyurethane coated GB150-GB6800 GG 5 Polyurethane coated * [kg] weight without butterfly valve and handwheel ** n = Handwheel turns ON/OFF 7/8

8 Dimensions Handlever HLA : Aluminum Epoxy coated HLA DN AV H L [kg]* 3/40 HLA.F HLA.F HLA.F HLA.F HLA.F HLA.F HLA.F * [kg] weight without butterfly valve Further documentation Pneumatic actuators, Electric actuators, Accessories according separate data sheets. Installation guide, Maintenance guide, Flanges: Please consult these guides for the installation and maintenance of our butterfly valves. InterApp AG Grundstrasse 4 CH-6343 Rotkreuz Phone +41 (0) Fax +41 (0) info@ch.interapp.net InterApp Ges.m.b.H. Kolpingstrasse 19 A-130 Wien Phone +43 (0) Fax +43 (0) info@at.interapp.net InterApp Italiana Via Gramsci 9 I-0016 Pero (MI) Phone Fax info@it.interapp.net InterApp GmbH Schillerstrasse 50 D-4489 Wülfrath Phone +49(058) Fax +49(058) info@de.interapp.net AVK Válvulas S.A. InterApp Válvulas S.A. Poligono Industrial Francoli, parcela 7 E Tarragona Phone Fax avk@avkvalvulas.com The technical data are noncommittal and do not assure you of any properties. Please refer to our general sales conditions. Modifications without notice. 014 InterApp AG, all rights reserved 8/8 BIANCA_1546 en