Precision Surface Grinder-Wizard series

Transcription

1 Precision Surface Grinder-Wizard series

2 Wizard Series Features User Friendly Interface: Modern 6 LCD touch screen operation panel with all the grinding variables sets, all you have to do is to set the values with finger. Even a beginner can operate well like an expert, without complicated training. Easy to learn, easy to use. Multi-Language is available. Reliable Control System: Mitsubishi PLC is the core of control system with excellent stability and reliability. Service centers are located all over the world that offer prompt after-sale service, therefore the maintenance job is easy. Precision Down Feed Mechanism: Driven by AC servomotor and grade C ball screw, with minimum increment capability. Manual pulse generator(mpg) is also available for user's convenience. Close-loop linear scale displays real vertical position, guarantees the excellent grinding accuracy. (option) Longitudinal Transmission Mechanism Hydraulic drive with special-designed valve smoothes table reversing and enables the - 2m/min variable table speed. Separated hydraulic unit with cooling device and main valves mounted, prevent temperature rise of hydraulic oil and permits easy maintenance. KGS-63WM Machine shown with optional accessories

3 Wizard Series Features Auto Grinding Cycle: Grinding Mode Plunge mode Surface mode Crisscross mode In surface grinding mode, the cross feeds can be set independently for both rough and fine grinding by easily adjusting the feed knobs. High efficiency is achieved while good finishing quality can be guaranteed. in ( Standard ) model Touch Screen Description PLUNGE LEFT FEED JOG Select plunge feed side Select jog 9 CLR 6 3 ENT

4 Precision Crossfeed Mechanism: Driven by AC servomotor and grade C ball screw, with minimum increment capability.manual pulse generator(mpg) is also available for user's convenience.( model) With servo controlled cross movement, surface grinding mode can be selected to grind the slot bottom when the slot is wider than the width of grinding wheel to meet the needs of various grinding applications. Auto. Wheel Dressing and Compensation Integrated in auto. grinding cycle, dressing down feed is driven by stepping motor while forward/backward is driven by hydraulic with adjustable passing speed. Dresser Minimun dress feed Forward/backward stroke Forward/backward speed ~.0m/min Last setting is memorized in control system. Just easily press a button for cycle start, same grinding procdeures are executed for next workpieces. Production efficiency is multiplied for mass production. WM Grinding Flowchart increment Linear scale feed back WM Down feed is driven by servomotor and ball screw WMA Down feed is driven by servomotor and ball screw + Auto. wheel dressing and compensation WM2 Down feed and cross feed are driven by servomotor and ball screw WMA2 Down feed and cross feed are driven by servomotor and ball screw + Auto. wheel dressing and compensation

5 Structure Main castings such as Column, Table and Base are made of high quality castiron and tempering treated to assure high grinding accuracy. The elevating guide ways are hardened and grounded then firmly secured to the column structure thus result the smooth wheel head elevation and precision Spindle is supported by P4 super precision angular contact ball bearings which are preloaded and select fitted into spindle housing to guarantee the within 0.00 runout, for accurate, heavy-duty and stable grinding. All the spindles are well assembled in KENT by skilled and experienced technician in a dustproof and constant temperature-controlled room and are inspected by computerized apparatus to prevent the temperature rise, noise and vibration. The table construction is fully ribbed in order to achieve the necessary rigidity. one V one flat slide ways are laminated wiith Turcite B antifriction material in contact with the bed surface to guarantee smooth table movement irrespective of the load on the table. Separated electrical control box and ergonomically desigred touch screen panel offer comfortable and convenient operation environment. Carefully selected and well arranged electric components are housed in the electric cabinet, for easy inspection, quick replacement and maintenance.

6 Standard Accessories.Grinding wheel / PC 2.Wheel balancing stand / PC 3.Wheel balancing arbor / PC 4.Wheel flange & extractor / SET.Tool box & tools / SET 6.Levelling pad & bolt / SET 7.Wheel dressing diamond tip & holder / SET B A O M N M C D E J G H J G F H unit:() B I U Q S G H F T R R T S C D A P O N M unit:() A B C D F G H I J L M N O P Q R S T U /

7 Optional Accessories Flange Grinding wheel Quartz halogen light Sine bar Vise Radius forming Angle forming Demagnetize Electro inclination chuck Electromagnetic chuck permanent magnetic chuck Manual parallel dresser Hydraulic parallel dresser Micro feed on cross mechanism Micro feed on vertical mechanism Digital read-out Coolant system Dust-suction coolant system Coolant system with magnetic separator Dust-suction coolant system Coolant system with paper filter Coolant system with magnetic separator & paper filter Tatally enclosed guarding

8 General Specifications Capacity Table& cross feed Grinding wheel Vertical movement Motor Specification Overall table working area Longitudinal table travel Cross feed table travel Distance spindle center to table Table load including magnetic chuck T-slot Longitudinal table speed gra. Cross feed on hand wheel rev. Auto cross feed per stroke Rapid travel Wheel dimensions Spindle speed gra. Vertical on MPG* rev. Auto down feed increment Rapid elevating Spindle motor Elevating motor Hydraulic motor Cross feed motor Machine height Dimension Floor space and weight Net weight Gross weight Specifications subject to change without prior notice. Unit * N m/min /min /min /min /min * P * P W * P KGS-20 WM/WMA 460 * * 4 ~ * 3 * ~ * * 4 40 * * 400 KGS-20 KGS-020 WM/WMA 460 * * * 4 * 4 ~99.99 ~ * 3 * * 2.4 * ~0.099 ~ * * (AC servo) * * 0.7 * 4 40 * * KGS * * ~ * 2.4 * ~ * * 4 0.4(A Cs ervo) * KGS-63 WM/WMA 60 * * 4 ~ * 38 * 27 ~ * 4. * 6 40 * * KGS * * ~ * 38 * 27 ~ * 4. * (AC servo) 8 2 * KGS-84 WM/WMA 800 * * 3 ~ * 38 * 27 ~ * * 6 80 * * KGS * * 3 ~ * 38 * 27 ~ * * 6 0.4( AC servo) 87 3 * Capacity Table& cross feed Grinding wheel Vertical movement Motor Specification Overall table working area Longitudinal table travel Cross feed table travel Distance spindle center to table Table load including magnetic chuck T-slot Longitudinal table speed gra. Cross feed on hand wheel rev. Auto cross feed per stroke Rapid travel Wheel dimensions Spindle speed gra. Vertical on MPG* rev. Auto down feed increment Rapid elevating Spindle motor Elevating motor Hydraulic motor Cross feed motor Machine height Dimension Floor space and weight Net weight Gross weight Specifications subject to change without prior notice. Unit * N m/min /min /min /min /min * P * P W * P KGS-0 WM/WMA 000 * *3 ~ * 38 * 27 ~ * * 6 90 * * KGS * * 3 ~ * 38 * 27 ~ * * (AC servo) * KGS- WM/WMA * * 3 ~ * 0.8 * 27 ~ * 6 80 * KGS- * * 3 ~ * 0.8 * 27 ~ (AC servo) 80 * KGS-6 WM/WMA * 6 * 3 ~ * 0.8 * 27 ~ * 6 80 * KGS-6 * 6 * 3 ~ * 0.8 *27 ~ (AC servo) 80 * KGS-620 WM/WMA 2000 * 22 6 * 3 ~ * 0.8 * 27 ~ * 6 90 * * KGS * 22 6 * 3 ~ * 0.8 * 27 ~ *6 0.7 (AC servo) *

9 Capacity Table& cross feed Grinding wheel Vertical movement Motor Specification Overall table working area Longitudinal table travel Cross feed table travel Distance spindle center to table Table load including magnetic chuck T-slot Longitudinal table speed gra. Cross feed on hand wheel rev. Auto cross feed per stroke Rapid travel Wheel dimensions Spindle speed gra. Vertical on MPG* rev. Auto down feed increment Rapid elevating Spindle motor Elevating motor Hydraulic motor Cross feed motor Machine height Dimension Floor space and weight Net weight Gross weight Specifications subject to change without prior notice. Unit * N m/min /min /min /min /min * P * P W * P KGS-7 WM/WMA * * 3 ~ * 0.8 * 27 ~ * * KGS-7 * * 3 ~ * 0.8 * 27 ~ (AC servo) * KGS-820 WM/WMA 2000 * * 3 0~28 2 ~20 08 * 0.8 * 27 0 ~ * 6.0(AC servo) 7. * 6 HYDRAULIC 0 * KGS * * 3 0~28 ~ * 0.8 * 27 0 ~ * 6.0(AC servo) 7. * 6.0 (AC servo) 0 * KGS-82 WM/WMA 200 * * 3 0~28 2 ~20 08 * 0.8 * 27 0 ~ * 6.0(AC servo) 7. * 6 HYDRAULIC 7 * KGS * * 3 0~28 ~ * 0.8 * 27 0 ~ * 6.0(AC servo) 7. * 6.0 (AC servo) 7 * Capacity Table& cross feed Grinding wheel Vertical movement Motor Specification Overall table working area Longitudinal table travel Cross feed table travel Distance spindle center to table Table load including magnetic chuck T-slot Longitudinal table speed gra. Cross feed on hand wheel rev. Auto cross feed per stroke Rapid travel Wheel dimensions Spindle speed gra. Vertical on MPG* rev. Auto down feed increment Rapid elevating Spindle motor Elevating motor Hydraulic motor Cross feed motor Machine height Dimension Floor space and weight Net weight Gross weight Specifications subject to change without prior notice. Unit * N m/min /min /min /min /min * P * P W * P KGS-8 WM/WMA 0 * * 3 0~28 2 ~20 08 * 0.8 * 27 0 ~ * 6.0(AC servo) 7.* 6 HYDRAULIC 8700 * KGS-8 0 * * 3 0~28 ~ * 0.8 * 27 0 ~ * 6.0(AC servo) 7.* 6.0 (AC servo) 8700 * KGS-920 WM/WMA 2000 * * 3 0~28 2 ~20 08 * 0.8 *27 0 ~ * 6.0(AC servo) 7. * 6 HYDRAULIC 0 * KGS * * 3 0~28 ~ * 0.8 * 27 0 ~ * 6.0(AC servo) 7. * 6.0 (AC servo) 0 *

10 HEAD OFFICE 3/F., No.27, Lane 6, Sec., Kwang Fu Rd., San Chung City, Taipei Hsien, Taiwan, R.O.C. TEL : FAX : PIN CHEN FACTORY No. 2, Industrial th Rd., Pin Chen Industrial Zone, Tao Yuan Hsien, Taiwan, R.O.C. TEL : FAX : DOU LIU FACTORY No. 7, Dou-Kung 9th Rd., Dou Liu Expanded Industrial Park, Dou Liu City, Yun Lin Hsien, Taiwan, R.O.C. TEL : FAX : ZHEJIANG RADIANCE MACHINERY CO., LTD. 8. SECOND RD., XIAOSHAN ECONOMIC & TECHNOLOGY DEVELOPMENT ZONE ZHEJIANG, CHINA TEL : (7) FAX : (7) KENT INDUSTRIAL USA INC. MILLIKEN AVE. UNIT B ONTARIO, CA 976 U. S. A. TEL : (909) FAX : (909) KENT INDUSTRIAL (JAPAN) INC. 6-0,SAIWAI-CHO, ITABASHI-KU, TOKYO, JAPAN TEL : (03) FAX : (03)