Material (Standard) Characteristics Value IEC international MIL-spec tests. -55 C/+200 C (HE model: -20 C/+80 C) IP 68 (at 2 m, 15Hr) IEC 60529

Transcription

1 m sris connctors ratcht coupling

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3 introduction This catalogu givs th complt dscription of LEMO M sris connctors. M sris connctors ar lightwight triplstart ratcht coupling typ connctors dsignd for avionics, arospac, military, scurity, motorsport and havy duty applications. Th LEMO manufacturing programm has bn xtndd to almost 4 sris dividd into 7 product familis with spcific mating and nvironmntal charactristics. Each sris includs a wid varity of plug, sockt and couplr modls, availabl in contact configurations adaptd to all round cabls. Watrtight modls ar also availabl. Sinc LEMO connctors ar prfctly scrnd and dsignd to guarant vry low rsistanc to shll lctrical continuity, thy ar particularly adaptd to applications whr lctromagntic compatibility (EMC) is important. Tchnical Charactristics Matrials and Tratmnts Componnt Shll matrial cod I C Matrial (Standard) Surfac tratmnt (µm) nickl chrom gold I ots Outr shll Conical nut Earthing crown Coupling nut Ratcht xagonal nut Mal crimp contact Fmal crimp contact Clips Insulator O-ring Saling rsin Cabl rar sal Spring Brass (US C 385) Aluminium alloy (AA 6262A or AA 623) Brass (US C 385) Aluminium alloy (AA 6262A or AA 623) Bronz (US C 544) or spcial brass Brass (US C 385) Aluminium alloy (AA 6262A or AA 623) Spcial EEK Brass (US C 385) Aluminium alloy (AA 6262A or AA 623) Brass (US C 345) Bronz (US C 544) Cu-B or spcial stl EEK Silicon FM/FKM (Viton ) Epoxy (Araldit or Stycast ) Fluorosilicon Stainlss stl ) ) ) without tratmnt ots: standards for surfac tratmnt ar as follows: chrom-platd SAE AMS 246; nickl-platd SAE AMS QQ 29 or MIL DTL 32119; gold-platd ISO ) anthracit colour. Environmntal prformanc Charactristics Valu IEC intrnational MIL-spc tsts Oprating tmpratur (matd) Ingrss protction indx Fungus Flammability Fluid contamination 1) Sand and dust 2) Lightning strik Altitud-low tmp 3) Salt fog 4) Thrmal shock Altitud immrsion umidity -55 C/+2 C (E modl: -2 C/+8 C) I 68 (at 2 m, 15r) IEC 6529 Satisfid - by matrial analysis MIL-STD 81F sc. front and back fac EIA A Fuls, gasolin, hydraulic oils, solvnts, d-icing MIL-STD-81F mthod 54 6 hr, 55 C, blowing < 15 µm dust MIL-STD 81F K amps - 6 tims EIA C; 4 ft and 4 VAC EIA A Alum. shll (up to 5r), Brass shll (1r) IEC tst 11f EIA cycls: -65 C to +15 C IEC EIA tst condition IV o moistur on contacts EIA days at 95% IEC EIA mthod IV not: 1) Connctors immrsd at both 7 C and 25 C according to spcification. Connctors ar thn inspctd, no visual signs of damag sn. Fuls: Krosn, J4, (ato F4) at 7 C +/- 2 C. asolin: AS ydraulic oils: Minral oil basd MIL Solvnts: Isopropanol. D-icing fluids: 25% thyln glycol. 2) o signs of damag, connctors opnd and closd without difficulty. Dust or sand was not insid connctor. 3) Wird matd connctors = no voltag brakdown, shll to all contacts (connctd togthr) w/4 VAC aftr 1 hour at 65 C at 4 ft altitud. 4) Corrosion rsistanc. Inspction: salt dposits shall b rmovd by gntl wash in running watr with light brushing using soft brush. Aluminium Shll (matrial cod: ) max: 48 hours, (matrial cod: I) max: 5 hours. Brass shll (matrial cod: C) ovr 1 hours. 1

4 Elctrical prformanc Charactristics Valu IEC intrnational MIL-spc tsts Insulation rsist. (at ambint tmp.) 6) Dilctric withstanding volt. (sa lvl) Contact rsistanc Currnt rating Shll to shll conductivity Shilding ffctivnss, low frquncy Shilding ffctivnss, high frquncy > 1 12 Ω, > 1 1 Ω (aftr humidity) IEC tst 3a EIA S tabl pag IEC tst 4a EIA S tabl blow 7) IEC tst 2a EIA S insulator configuration pag IEC tst 5a < mω IEC EIA db up to 1z EIA db (3z), 58 db (6z), 4 db (1z) EIA not: 6) Aftr humidity tst: 21 days at 95% R according to IEC Insulation rsistanc masurd btwn th contacts and contact/shll. Contact rsistanc 7) IEC tst 2a Valu (mm) mω ots: 7) aftr 5 mating cycls and th salt spray tst according to IEC tst 11 f. Mchanical prformanc Charactristics Valu IEC intrnational MIL-spc tsts Enduranc unfir vibration Vibration-Sin 8) Vibration-Random Shock Acclration Contact rtntion Torqu 3 cycls IEC tst 9a EIA to 2 z, 3 axis (Apach hlicoptr) MIL-STD-81F mthod g, 3 axis, 12 hr MIL-STD-22 mthod z, 37.8 g rms-3 axs; 4h amb IEC EIA tst cond. V lttr I 3 g - 3 msc IEC EIA condition D 5 g acclration MIL-STD , A > 22 (ø.7mm), > 3 (ø.9 mm) IEC tst 15a S tabl blow not: 8) Amplitud: 3. Frquncy: 1 to 2 z. Tim pr axis: 4 hours (, Y, Z). o signal discontinuity abov 1 µs. Coupling torqu tightning (.cm) Coupling torqu untightning (.cm) Coupling torqu tightning (.cm) Coupling torqu untightning (.cm) M ) ) 54 not: 9) ighr contact dnsity = largr torqu forc. 2

5 M Th M connctor offrs a nw innovativ dsign for avionics, arospac, military, scurity, motorsport and havy duty applications. Mad of high-strngth aluminium, this connctor is on of th lightst and most compact of th LEMO product lin. A on-grip ratcht scrw systm nabls quick and scur coupling of th connctors. Th arctic grip maks it asy to manipulat th connctor whil waring glovs or whn th connctor is locatd in a difficult to accss ara. Faturs Ratcht-coupling mchanism Quick mating: lss than 3/4 turn to sat Compact dsign for spac savings Lightwight Oil and ful rsistant igh vibration and shock rsistanc 36 scrning for full EMC shilding Sald to I68 whn matd Colour coding / kying Rvrs gndr configuration Scoop proof in configuration from 2 to 114 contacts Thradd for MIL-DTL-38999L backshll Mtal housing modls (pag 5) Straight plugs Fixd sockts Fr sockts B V M M B V M B V E F E F usb modls (pag 21) Straight plugs Fixd sockts Watrtight modl (unmatd) Fixd sockt E Fibr optic modls (pag 18) Straight plugs Fixd sockts Fr sockts M 3

6 art umbring Systm lug FM L C F L C M Fr sockt M L M T Fixd sockt E L Variant: T = Mold stop =ottd M = MIL-DTL-38999L shll thrad Contact: (pag 25) : (pag 5) Alignmnt ky: (pag 21) : (pag 5) Insrt configuration: (pag 22) Insulator: L = EEK (multipol pag 22) R = EEK (mixd multipol p. 24) ousing: C = Chrom-platd brass = ickl-platd aluminium alloy 1) I = icoral ickl fluorocarbon polymr aluminium alloy 2) art umbr Exampl Straight plug: FM..35.LC = straight plug with ky (), sris, multipol typ with 5 contacts, outr shll in anthracit nicklplatd aluminium alloy, EEK insulator, mal crimp contacts. Straight plug: F..35.LCM = straight plug with ky (), arctic grip, sris, multipol typ with 5 contacts, outr shll in anthracit nickl-platd aluminium alloy, EEK insulator, mal crimp contacts and with MIL-DTL-38999L thrad for additional backshll (not supplid). Fr sockt: M..35.T = fr sockt with ky (), sris, multipol typ with 5 contacts, outr shll in anthracit nicklplatd aluminium alloy, EEK insulator, fmal crimp contacts and mold stop. Fixd sockt: E..35.L = fixd sockt, nut fixing, with ky (), sris, multipol typ with 5 contacts, outr shll in anthracit nickl-platd aluminium alloy, EEK insulator, fmal print contacts, watrtight. ot: 1) anthracit colour / 48 hours salt fog rsistanc. 2) anthracit colour / 5 hours salt fog rsistanc RoS 2/REAC. art Sction Showing Intrnal Componnts Fixd sockt Straight plug outr shll o-ring hxagonal nut insulator fmal contact arthing crown outr shll insulator mal contact rar sal tightning scrw ratcht mchanism spring 4

7 Mtal housing modls straight plug, ky (n) or kys (p, r, s, t, u, V, W and ) with knurld grip A B C D Ls Lr ø D M part numbr xampl: FM..35.LC not: Ls = standard gndr, Lr = rvrs gndr straight plug, ky (n) or kys (p, r, s, t, u, V, W and ) with knurld grip and mold stop A B C D F Ls Lr M ø F ø D M M part numbr xampl: FM..35.LCT not: Ls = standard gndr, Lr = rvrs gndr straight plug, ky (n) or kys (p, r, s, t, u, V, W and ) with knurld grip and mil-dtl-38999l shll thrad A C Ls Lr Cod 1) M12x A M15x B M18x C M18x C M22x D M25x E M31x part numbr xampl: FM..35.LCM not: Ls = standard gndr, Lr = rvrs gndr. 1) MIL-DTL-38999L shll siz cod (backshll not supplid). 5

8 straight plug, ky (n) or kys (p, r, s, t, u, V, W and ) with arctic grip A B C D Ls Lr ø D M part numbr xampl: F..35.LC not: Ls = standard gndr, Lr = rvrs gndr straight plug, ky (n) or kys (p, r, s, t, u, V, W and ) with arctic grip and mold stop A B C D F Ls Lr M ø F ø D M M part numbr xampl: F..35.LCT not: Ls = standard gndr, Lr = rvrs gndr straight plug, ky (n) or kys (p, r, s, t, u, V, W and ) with arctic grip and mil-dtl-38999l shll thrad A C Ls Lr Cod 1) M12x A M15x B M18x C M18x C M22x D M25x E M31x part numbr xampl: F..35.LCM not: Ls = standard gndr, Lr = rvrs gndr. 1) MIL-DTL-38999L shll siz cod (backshll not supplid). 6

9 ø E ø F ø D 1 straight plug with squar flang, ky (n) or kys (p, r, s, t, u, V, W and ) with knurld grip A A1 B C D E K Ls Lr V ø E ø D 1 M ø V K part numbr xampl: F..35.LC not: Th dimnsions and ar th sam as th modls. Ls = standard gndr, Lr = rvrs gndr. straight plug with squar flang, ky (n) or kys (p, r, s, t, u, V, W and ) with knurld grip and mold stop A A1 B C D E K Ls Lr V ø V M K M part numbr xampl: F..35.LCT not: Th dimnsions «F», «M», and ar th sam as th modls. Ls = standard gndr, Lr = rvrs gndr. straight plug with squar flang, ky (n) or kys (p, r, s, t, u, V, W and ) with knurld grip and mil-dtl-38999l shll thrad A A1 C E K Ls Lr Cod 1) ø E M12x A M15x B M18x C M18x C M22x D M25x E M31x F ø V K part numbr xampl: F..35.LCM not: Th dimnsions and «V» ar th sam as th modls and th dimnsion is th sam as th modls. Ls = standard gndr, Lr = rvrs gndr. 1) MIL-DTL-38999L shll siz cod (backshll not supplid). 7

10 ø E ø F ø D 1 straight plug with squar flang, ky (n) or kys (p, r, s, t, u, V, W and ) with arctic grip A A1 B C D E K Ls Lr V ø E ø D 1 M ø V K part numbr xampl: FW..35.LC not: Th dimnsions and ar th sam as th modls. Ls = standard gndr, Lr = rvrs gndr. straight plug with squar flang, ky (n) or kys (p, r, s, t, u, V, W and ) with arctic grip and mold stop A A1 B C D E K Ls Lr V ø V M K M part numbr xampl: FW..35.LCT not: Th dimnsions «F», «M», and ar th sam as th modls. Ls = standard gndr, Lr = rvrs gndr. straight plug with squar flang, ky (n) or kys (p, r, s, t, u, V, W and ) with arctic grip and mil-dtl-38999l shll thrad A A1 C E K Ls Lr Cod 1) ø E M12x A M15x B M18x C M18x C M22x D M25x E M31x F ø V K part numbr xampl: FW..35.LCM not: Th dimnsions and «V» ar th sam as th modls and th dimnsion is th sam as th modls. Ls = standard gndr, Lr = rvrs gndr. 1) MIL-DTL-38999L shll siz cod (backshll not supplid). 8

11 ø E ø F ø D straight plug with squar flang, non-coupling, ky (n) or kys (p, r, s, t, u, V, W and ) A B C D E K Ls Lr V ø E ø D M ø V K part numbr xampl: FA..35.LC not: Th dimnsion is th sam as th modls. Ls = standard gndr, Lr = rvrs gndr. straight plug with squar flang, non-coupling, ky (n) or kys (p, r, s, t, u, V, W and ) with mold stop A B C D E K Ls Lr V ø V M K M part numbr xampl: FA..35.LCT not: Th dimnsions «F», «M» and ar th sam as th modls. Ls = standard gndr, Lr = rvrs gndr. straight plug with squar flang, non-coupling, ky (n) or kys (p, r, s, t, u, V, W and ) with mil-dtl-38999l shll thrad A C E K Ls Lr Cod 1) ø E M12x A M15x B M18x C M18x C M22x D M25x E M31x F ø V K part numbr xampl: FA..35.LCM not: Th dimnsions and «V» ar th sam as th modls. Ls = standard gndr, Lr = rvrs gndr. 1) MIL-DTL-38999L shll siz cod (backshll not supplid). 9

12 Fixd sockt, nut fixing, ky () or kys (p, r, s, t, u, V, W and ) C D E Ls Lr S1 S2 S 1 M M7x M9x M11x M14x M16x M18x M21x M24x M3x S 2 E maxi D part numbr xampl: E..35. anl cut-out (pag 31). not: Ls = standard gndr, Lr = rvrs gndr Fixd sockt, nut fixing, ky () or kys (p, r, s, t, u, V, W and ) for printd circuit C D E Ls Lr S1 S2 S 1 S 2 M M7x M9x M11x M14x M16x M18x M21x M24x M3x D E maxi part numbr xampl: E..35.L anl cut-out (pag 31). CB drilling pattrn (pag 32). not: Ls = standard gndr, Lr = rvrs gndr Fixd sockt with two nuts, ky (n) or kys (p, r, s, t, u, V, W and ) A B C E Ls Lr S1 S2 S3 S 3 S 1 M M1x M13x M14x M17x M19x M22x M24x M28x M33x E maxi S 2 part numbr xampl: EC..35. anl cut-out (pag 31). not: Ls = standard gndr, Lr = rvrs gndr. This modl is not I68 (no panl saling). 1

13 Fixd sockt with two nuts, ky (n) or kys (p, r, s, t, u, V, W and ) for printd circuit A B C E Ls Lr S1 S2 S3 5.4 S 3 S 1 M M1x M13x M14x M17x M19x M22x M24x M28x M33x E maxi S 2 part numbr xampl: EC..35.L anl cut-out (pag 31). CB drilling pattrn (pag 32). not: Ls = standard gndr, Lr = rvrs gndr. This modl is not I68 (no panl saling). Fixd sockt with squar flang, ky (n) or kys (p, r, s, t, u, V, W and ) A B C K Ls Lr V K M ø V part numbr xampl: ED..35. anl cut-out (pag 31). not: Ls = standard gndr, Lr = rvrs gndr Fixd sockt with squar flang, ky (n) or kys (p, r, s, t, u, V, W and ) for printd circuit A B C K Ls Lr V 5.4 K M ø V part numbr xampl: ED..35.L anl cut-out (pag 31). CB drilling pattrn (pag 32). not: Ls = standard gndr, Lr = rvrs gndr 11

14 E Fixd sockt, nut fixing, ky (n) or kys (p, r, s, t, u, V, W and ) with mold stop (back panl mounting) A B C D E Ls Lr M R S1 S2 ø F ø D M S 1 E E E E E E E E E M M1x M13x M14x M17x M19x M22x M24x M28x M33x E maxi S 2 R part numbr xampl: E..35.T anl cut-out (pag 31). not: this modl is only availabl with mold stop. Th dimnsions «F» and ar th sam as th B modls. Ls = standard gndr, Lr = rvrs gndr. E Fixd sockt, nut fixing, ky (n) or kys (p, r, s, t, u, V, W and ) with mil-dtl-38999l shll thrad A C E 1 Ls Lr R S1 S2 Cod 1) 1 9 S 1 E E E E E E E M14x1. M12x A M17x1. M15x B M19x1. M18x C M22x1. M18x C M24x1. M22x D M28x1. M25x E M33x1. M31x E maxi S 2 R part numbr xampl: E..35.M anl cut-out (pag 31). not: Ls = standard gndr, Lr = rvrs gndr. Th dimnsion is th sam as th B modls. 1) MIL-DTL-38999L shll siz cod (backshll not supplid). F Fixd sockt with squar flang, ky (n) or kys (p, r, s, t, u, V, W and ) with mold stop A B C D E F K Ss Sr V ø E ø F ø D Ss/Sr K M F F F F F F F F F M ø V part numbr xampl: F..35.T anl cut-out (pag 31). not: this modl is only availabl with mold stop. Th dimnsions «M», and ar th sam as th B modls. Ss = standard gndr, Sr = rvrs gndr. 12

15 F Fixd sockt with squar flang, ky (n) or kys (p, r, s, t, u, V, W and ) with mil-dtl-38999l shll thrad A C E K Ss Sr Cod 1) ø E Ss/Sr 9 K F F F F F F F M12x A M15x B M18x C M18x C M22x D M25x E M31x ø 3.3 part numbr xampl: F..35.M anl cut-out (pag 31). not: Th dimnsion is th sam as th B modls. Ss = standard gndr, Sr = rvrs gndr. 1) MIL-DTL-38999L shll siz cod (backshll not supplid). B Fixd sockt with antivibration flang, ky (n) or kys (p, r, s, t, u, V, W and ), 2 hols fixing A B C D Ss Sr Ss/Sr ø D () 2. (M-) A B B B B B B B B B M () 3.3 (M-) part numbr xampl: B..35. anl cut-out (pag 31). not: Ss = standard gndr, Sr = rvrs gndr B Fixd sockt with antivibration flang, ky (n) or kys (p, r, s, t, u, V, W and ), 2 hols fixing with mold stop A B C D F M Ss Sr ø F ø D M Ss/Sr () 2. (M-) A B B B B B B B B B M () 3.3 (M-) part numbr xampl: B..35.T anl cut-out (pag 31). not: Ss = standard gndr, Sr = rvrs gndr 13

16 B Fixd sockt with antivibration flang, ky (n) or kys (p, r, s, t, u, V, W and ), 2 hols fixing with mil-dtl-38999l shll thrad A C Ss Sr Cod 1) 9 Ss/Sr 2 A B B B B B B B M12x A M15x B M18x C M18x C M22x D M25x E M31x part numbr xampl: B..35.M anl cut-out (pag 31). not: Ss = standard gndr, Sr = rvrs gndr. 1) MIL-DTL-38999L shll siz cod (backshll not supplid). V Fixd sockt with antivibration squar flang, ky (n) or kys (p, r, s, t, u, V, W and ) A B C D Ss Sr V ø D Ss/Sr () 2. (M-) V V V V V V V V V M ø V part numbr xampl: V..35. anl cut-out (pag 31). not: Ss = standard gndr, Sr = rvrs gndr V Fixd sockt with antivibration squar flang, ky (n) or kys (p, r, s, t, u, V, W and ) with mold stop A B C D F M Ss Sr ø F ø D M Ss/Sr () 2. (M-) V V V V V V V V V M ø V part numbr xampl: V..35.T anl cut-out (pag 31). not: Ss = standard gndr, Sr = rvrs gndr. Th dimnsion «V» is th sam as th V modls without mold stop. 14

17 V Fixd sockt with antivibration squar flang, ky (n) or kys (p, r, s, t, u, V, W and ) with mil-dtl-38999l shll thrad A C Ss Sr V Cod 1) 9 Ss/Sr 2 V V V V V V V M12x A M15x B M18x C M18x C M22x D M25x E M31x part numbr xampl: V..35.M ø V anl cut-out (pag 31). not: Ss = standard gndr, Sr = rvrs gndr. 1) MIL-DTL-38999L shll siz cod (backshll not supplid). M Fr sockt, ky (n) or kys (p, r, s, t, u, V, W and ) with knurld grip A B C D Ls Lr ø D M M M M M M M M M M part numbr xampl: M..35. not: Ls = standard gndr, Lr = rvrs gndr M Fr sockt, ky (n) or kys (p, r, s, t, u, V, W and ) with knurld grip and mold stop A B C D F Ls Lr M ø F ø D M M M M M M M M M M M part numbr xampl: M..35.T not: Ls = standard gndr, Lr = rvrs gndr 15

18 M Fr sockt, ky (n) or kys (p, r, s, t, u, V, W and ) with knurld grip and mil-dtl-38999l shll thrad A C Ls Lr Cod 1) 9 M M M M M M M M12x A M15x B M18x C M18x C M22x D M25x E M31x part numbr xampl: M..35.M not: Ls = standard gndr, Lr = rvrs gndr. 1) MIL-DTL-38999L shll siz cod (backshll not supplid). Fr sockt, ky (n) or kys (p, r, s, t, u, V, W and ) with arctic grip A B C D Ls Lr ø D M part numbr xampl:..35. not: Ls = standard gndr, Lr = rvrs gndr Fr sockt, ky (n) or kys (p, r, s, t, u, V, W and ) with arctic grip and mold stop A B C D F Ls Lr M ø F ø D M M part numbr xampl:..35.t not: Ls = standard gndr, Lr = rvrs gndr 16

19 Fr sockt, ky (n) or kys (p, r, s, t, u, V, W and ) with arctic grip and mil-dtl-38999l shll thrad A C Ls Lr Cod 1) M12x A M15x B M18x C M18x C M22x D M25x E M31x part numbr xampl:..35.m not: Ls = standard gndr, Lr = rvrs gndr. 1) MIL-DTL-38999L shll siz cod (backshll not supplid). Watrtight modl (unmatd) E Fixd sockt, nut fixing, ky (n) or kys (p, r, s, t, u, V, W and ) for printd circuit, watrtight (back panl mounting) A C E Ls Lr R S1 S2 S 1 3 E E E E E E E E E M M1x M13x M14x M17x M19x M22x M24x M28x M33x E maxi R S 2 part numbr xampl: E..35.L anl cut-out (pag 31). CB drilling pattrn (pag 32). not: Ls = standard gndr, Lr = rvrs gndr. Oprating tmpratur: -2 C to +8 C. 17

20 Fibr optic modls straight plug, kys (n, s or W) with knurld grip art numbr A C L S1 S2 L FM..3A.LZT Z FM..95B.LCT Z FM..3W.LZT Z contact part numbr (to b ordrd sparatly): SS.F7.12.LCE23 ( sris). FFS.F7.12.LCE23 ( and sris). S 2 S 1 not: Cabl adaptor dfind upon rqust. Th bnd rlif must b ordrd sparatly (s pag 29). straight plug, kys (n, s or W) with arctic grip art numbr A C L S1 S2 L F..3A.LZT Z F..95B.LCT Z F..3W.LZT Z contact part numbr (to b ordrd sparatly): SS.F7.12.LCE23 ( sris). FFS.F7.12.LCE23 ( and sris). S 2 S 1 not: Cabl adaptor dfind upon rqust. Th bnd rlif must b ordrd sparatly (s pag 29). M Fr sockt, kys (n, s or W) with knurld grip art numbr A C L S1 S2 L M..3A.LZT Z M..95B.T Z M..3W.LZT Z contact part numbr (to b ordrd sparatly): FFS.F7.12.LCL23 ( sris). SS.F7.12.LCL23 ( and sris). S 2 S 1 not: Cabl adaptor dfind upon rqust. Th bnd rlif must b ordrd sparatly (s pag 29). 18

21 Fr sockt, kys (s or W) with arctic grip L art numbr..3a.lzt Z..3W.LZT Z A C L S1 S contact part numbr (to b ordrd sparatly): FFS.F7.12.LCL23 ( sris). SS.F7.12.LCL23 ( sris). S 2 S 1 not: Cabl adaptor dfind upon rqust. Th bnd rlif must b ordrd sparatly (s pag 29). Fixd sockt, nut fixing, ky () or kys (p, r, s, t, u, V, W and ) S 1 L art numbr C D E L S1 S2 E..3A.LZ E..3W.LZ M14x M3x anl cut-out (pag 31). S 2 E maxi D contact part numbr (to b ordrd sparatly): FFS.F7.12.LCE23 ( sris). SS.F7.12.LCE23 ( sris). Fixd sockt with squar flang, kys (n, s or W) K L art numbr ED..3A.LZT ED..95B. ED..3W.LZT A B C K L anl cut-out (pag 31). ø 3.3 contact part numbr (to b ordrd sparatly): FFS.F7.12.LCE23 ( sris). SS.F7.12.LCE23 ( and sris). mor information on F7 fibr optic contact in lmo F7 catalog. 19

22 Fibr Typ Th choic of th frrul hol diamtr is dpndnt upon th fibr cladding siz. LEMO offrs a rang of frrul hol diamtrs to suit th usrs spcific rquirmnts. First choic altrnativ Spcial ordr altrnativ or/cladding Frrul hol (µm) diamtr (µm) /125 5/ /125 ot Accssoris 8.2 SS Alignmnt dvic for F7 fibr optic contact ø 3.2 art numbr SS.F7.29.ZZ ot: Alignmnt dvic should b ordrd as rplacmnt itm. Tooling DC St of flat spannrs for collt nuts art numbr DC..11.T DC..11.T DC..11.T DCS F7 contact alignmnt dvic tool Simpl tool with two thradd nd for installation/xtraction of th F7 contact alignmnt dvic. art numbr DCS.F7.35. WST Claning kit Fibr optic claning kit of 2 cotton buds, 1 dry and 1 bing soakd in Isopropyl Alcohol usd for claning th fibr optic contacts. art numbr WST.KI S also F7 tooling in th F7 fibr optic catalog. 2

23 β USB modls..u2a.at straight plug, ky (W) or ky (r) with knurld grip and mold stop..u2a.at straight plug, ky (W) or ky (r) with arctic grip and mold stop ø 25.8 ø 23.9 ø 22.7 ø 28 ø S M 24 x 1 ø 28 ø 25.8 ø 23.9 ø 22.7 ø 28 ø U2A. Fixd sockt, fmal to fmal, nut fixing, ky (W) or ky (r)..u2a.l Fixd sockt, nut fixing, ky (W) or ky (r) S M 24 x 1 ø 28 S 3 4 maxi S 3 4 maxi 9.4 alignmnt Ky Alignmnt Ky and olarizd Kying Systm M sris connctor modl part numbrs ar composd of thr lttrs. Th LAST LETTER indicats th kys corrsponding to a particular contact typ. For xampl, straight plugs with,, R, U or W kys, ar fittd with mal contacts; whras with S, T, V or kys, plugs ar fittd with fmal contacts. Sockts with,, R, U or W kys, ar fittd with fmal contacts; whras with S, T, V or kys, sockts ar fittd with mal contacts. mm to 3m Front viw of a sockt γ U S T Colour cod blu yllow grn rd orang lug mal Contact typ Sockt fmal b of kys fmal mal 3 3 β Angls γ tm to 5m Front viw of a sockt γ α β δ W R Colour cod blu yllow lug mal Contact typ Sockt fmal b of kys 5 Angls α β γ δ V rd orang fmal mal

24 Insrt configuration Multipol Mal crimp contacts for plug 4 3 Fmal crimp contacts for sockts 1 2 umbr of contacts (mm) Crimp Contact typ rint (straight)2) AW Tst voltag (kv rms)1) Contact-contact Tst voltag (kv rms)1) Contact-shll Ratd currnt (A)1) M l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l DISCLAIMER Th information containd within this catalog and th functions offrd ar intndd to provid information about products. All rasonabl fforts hav bn mad to nsur th accuracy of th information. 22

25 Multipol Mal crimp contacts for plug 4 3 Fmal crimp contacts for sockts 1 2 umbr of contacts (mm) Crimp Contact typ rint (straight)2) AW Tst voltag (kv rms)1) Contact-contact Tst voltag (kv rms)1) Contact-shll Ratd currnt (A)1) l l l l l l l l l l l l l l l l l l ot: 1) Tst voltag according to IEC tst 4a. 2) For E, EC, ED, E sockt. DISCLAIMER Th information containd within this catalog and th functions offrd ar intndd to provid information about products. All rasonabl fforts hav bn mad to nsur th accuracy of th information. 23

26 Mixd multipol Tst voltag (kv rms)1) Contact-shll Ratd currnt (A)1) l l l l l l l l l l l l Mal crimp contacts for plug Fmal crimp contacts for sockts øa Tst voltag (kv rms)1) Contact-contact Contact typ AW 2 rint (straight)2) 1 3 Crimp 4 3 (mm) 4 2 umbr of contacts 1 F..34.RCT2: straight plug with ky (), sris, multipol typ with 4 mixd contacts (2 x ø.7 mm and 2 x ø 1.3 mm), outr shll with mold stop in anthracit nickl-platd aluminium alloy, EEK insulator, mal crimp contacts. F..38.RC6: straight plug with ky (), sris, multipol typ with 8 mixd contacts (6 x ø.7 mm and 2 x ø 1.3 mm), outr shll in anthracit nickl-platd aluminium alloy, EEK insulator, mal crimp contacts. Multi fibr and Mixd fibr optic + LV Low Voltag contact Fibr optic o Contact o (mm) Crimp Tst voltag (kv rms)1) Contact-contact Tst voltag (kv rms)1) Contact-shll Ratd currnt (A) Crimp contact Contact typ 3A 2 95B l W 21 Mal contacts for plug Fmal contacts for sockts ot: 1) Tst voltag according to IEC tst 4a. 2) For E, EC, ED, E sockt. DISCLAIMER Th information containd within this catalog and th functions offrd ar intndd to provid information about products. All rasonabl fforts hav bn mad to nsur th accuracy of th information. 24

27 USB Mal front viw Fmal front viw umbr of contacts Soldr contact Tst voltag (kv rms)1) Contact-contact Tst voltag (kv rms)1) Contact-shll Ratd currnt (A)1) U2A n.a. contacts Contact typ Contact typ C B D Mal crimp with standard crimp barrl (fig. 1) Mal crimp with rducd crimp barrl (fig. 2) Mal straight print M Fmal crimp with standard crimp barrl (fig. 1) Fmal crimp with rducd crimp barrl (fig. 2) Fmal straight print Crimp contacts for plugs, fr or fixd sockts Fig. 1 Fig. 2 Dimnsion of crimp barrls Contact Form (mm) (mm) pr fig. Rf. contact typ Mal Fmal Conductor AW Sction (mm 2 ) min. max. min. max. For mal contacts art numbr For fmal contacts mm C M F..554.ZZC E..654.ZZM m to 3m C C B C B M M M F.M.565.ZZC F.M.56.ZZC F.M.561.ZZC F.M.555.ZZC F.M.556.ZZC E.M.665.ZZM E.M.66.ZZM E.M.661.ZZM E.M.655.ZZM E.M.656.ZZM tm to 5m C C B C B M M M F.M.565.ZZC F.M.56.ZZC F.M.561.ZZC F.M.555.ZZC F.M.556.ZZC E.M.665.ZZM EW..66.ZZM EW..661.ZZM EW..655.ZZM EW..656.ZZM ot: In ordr to satisfy crimp pull-tst rquirmnts to th IEC standard, th us of singl strand cabls should b avoidd. 25

28 accssoris BMF Blanking caps for plugs sliding loop L art numbr BMF..1. AV BMF.M.1. AV BMF..1. AV BMF..1. AV BMF..1. AV BMF..1. AV BMF..1. AV BMF..1. AV BMF..1. AV A C L BF Blanking caps for plugs sliding loop L art numbr BF..1. AV BF.M.1. AV BF..1. AV BF..1. AV BF..1. AV BF..1. AV BF..1. AV BF..1. AV BF..1. AV A C L BME Blanking caps for fixd sockts ø 3.5 L art numbr BME..2. AZ BME.M.2. AZ BME..2. AZ BME..2. AZ BME..2. AZ BME..2. AZ BME..2. AZ BME..2. AZ BME..2. AZ A C L BE Blanking caps for fixd sockts ø 3.5 L art numbr BE..2. AZ BE.M.2. AZ BE..2. AZ BE..2. AZ BE..2. AZ BE..2. AZ BE..2. AZ BE..2. AZ BE..2. AZ A C L

29 BMF Blanking caps for fr sockts sliding loop L art numbr BMF..2. AZ BMF.M.2. AZ BMF..2. AZ BMF..2. AZ BMF..2. AZ BMF..2. AZ BMF..2. AZ BMF..2. AZ BMF..2. AZ A C L BF Blanking caps for fr sockts sliding loop L art numbr BF..2. AZ BF.M.2. AZ BF..2. AZ BF..2. AZ BF..2. AZ BF..2. AZ BF..2. AZ BF..2. AZ BF..2. AZ A C L BMK Blanking caps, larg washr for c /p /h fixd sockts L ø E art numbr BMK..2. AZ BMK.M.2. AZ BMK..2. AZ BMK..2. AZ BMK..2. AZ BMK..2. AZ BMK..2. AZ BMK..2. AZ BMK..2. AZ A B C E L BK Blanking caps, larg washr for c /p /h fixd sockts L ø E art numbr BK..2. AZ BK.M.2. AZ BK..2. AZ BK..2. AZ BK..2. AZ BK..2. AZ BK..2. AZ BK..2. AZ BK..2. AZ A B C E L ot: ths caps ar suitabl for us with any alignmnt ky configuration. Th position of th part numbr indicats th housing matrial. S pag 4. 27

30 EA xagonal nuts for EC modl art numbr A B L A øb L EA..241.RL EA.M.241.RL EA.E.24.RL EA..241.RL EA..241.RL EA..241.RL EA..241.RL EA..241.RL EA..241.RL M1x M M13x M14x M17x M19x M22x M24x M28x M33x1. 3. Matrial: ickl-platd aluminium alloy (anthracit colour) EA xagonal nuts for E modl art numbr A B L A øb L EA..24.RL EA.S.24.RL EA..24.RL EA.E.24.RL EA.1E.24.RL EA.3S.24.RL EA..24.RL EA.3E.24.RL EA..24.RL M7x.5 2. M M9x M11x M14x M16x M18x M21x M24x M3x1. 5. Matrial: ickl-platd aluminium alloy (anthracit colour) EC Conical nut for modls E, EC, E art numbr A B L A L EC..24.R EC.M.24.R EC.E.24.R EC..24.R EC..24.R EC..24.R EC..24.R EC..24.R EC..24.R M1x M M13x M14x M17x M19x M22x M24x M28x M33x1. 5. Matrial: ickl-platd aluminium alloy (anthracit colour) 28

31 F M sris constant forc spring clips A rang of constant forc spring clips ar availabl for us with M connctors, which prmits rpair of cabl trminations without having to discard any of th xisting braid shild systm. Whn usd in conjunction with LEMO hatshrink boots, a fully sald trmination is achivd. An additional bnfit of th constant forc spring is that it provids xcllnt rsistanc to shock or vibration du to its slf-tnsioning proprtis. art numbr F.M.185.AZ F..185.AZ F..185.AZ Braid grounding location diamtr (mm) M / / 8. / 9.7 / 13. / 15. / 16.7 / / 19.5 / 22.7 / 28.5 Straight boot Elbow boot atshrink boot BEFORE EATI BEFORE EATI AFTER EATI AFTER EATI Supplir LEMO Raychm art numbr cabl ø min. Straight Elbow 9 (mm) MA.1.29.D A.1.21.D 2) 2.2 M- 22 A / A /86 1) A / A /86 1) A / A /86 1) 7.4 ot ot: 1) modifid lastomr rsistant to fluids with hot mlt salant. 2) lastomr rsistant to fluids. W rcommnd a thrmostting salant with this typ of boot. MA Bnd rlif (for M sris fibr optic modl only) A bnd rlif mad from thrmoplastic polyurthan lastomr can b fittd ovr LEMO plugs and sockts that ar supplid with nut for fitting such bnd rlif. An othr bnd rlif has bn dsignd for connctors usd in applications at high tmpratur or rquiring vapour strilization. Ths bnd rlifs ar diffrnt from prvious ons as for thir matrial, a silicon lastomr which is notd for its rtntion of flxibility ovr a wid tmpratur rang. art numbr (olyurthan) MA.2B..D MA.3B..D MA.4B..D art numbr (Silicon) MA.2B..R MA.3B..R MA.4B..R ot: las s unipol/multipol catalogu for bnd rlif dimnsions. Th last lttr of th part numbr indicats th gry colour of th bnd rlif. For ordring a bnd rlif with anothr colour, s tabl on th right and rplac th lttr by th lttr of th rquird colour. Main charactristics l Matrial: TU (Thrmoplastic olyurthan) l Tmpratur rang in dry atmosphr: -4 C +8 C l Matrial: Silicon lastomr VMQ l Tmpratur rang in dry atmosphr: -6 C +2 C l Tmpratur rang in watr stam: +14 C Rf. A B Colour blu whit gry Rf. J M Colour yllow brown black Rf. R S V Colour rd orang grn DISCLAIMER Th information containd within this catalog and th functions offrd ar intndd to provid information about products. All rasonabl fforts hav bn mad to nsur th accuracy of th information. 29

32 Tooling DCE ositionrs for crimp contacts Mal Contact ø Contact Siz 1.3 M-.9 M-.7 M-.5 ositionrs part numbr For mal contacts DCE VC DCE.91.9.VC DCE.91.7.VC DCE.9.VC Fmal Ths positionrs ar suitabl for us with both manual and pnumatic crimping tools according to th MIL-C-2252/7-1 standard. Contact ø Contact Siz 1.3 M-.9 M- -.7 M- -.5 ositionrs part numbr For fmal contacts DCE VM DCE.91.9.VM DCE.91.9T.VM DCE.91.7.VM DCE.91.7T.VM DCE.9.VM DCF Extractors for crimp contacts Contact ø art numbr DCF LT DCF LT DCF LT DCF.9.2LT ot: this modl is usd for mal and fmal contacts. DCV Fmal contact insrtion tool Contact ø art numbr DCV.13..LA DCV.9..LA DCV.7..LA Insrt conical nut Torqu wrnch DCM Insrt conical nut tightning tools Insrt conical nut DCM AZ DCM AZ DCM AZ DCM AZ DCM.65.2.AZ DCM AZ DCM AZ DCM AZ DCM AZ art numbr Torqu wrnch DCM.65..4A DCM A M Torqu (m) For modls ECl, El, El ECl, El, El ECl, El, El ECl, El, El ECl, El, El ECl, El, El ECl, El, El ECl, El, El ECl, El, El DISCLAIMER Th information containd within this catalog and th functions offrd ar intndd to provid information about products. All rasonabl fforts hav bn mad to nsur th accuracy of th information. 3

33 DC Manual crimping tool art numbr DC V According to spcification MIL-C-2252/7-1. For LEMO contacts ø mm Banding tool art numbr LE-AIR TIE-DE AO Banding tool Ti wrap 6-61 A3199 ACDBS A31189 ACLZ ot: th banding tool is to b usd with scrnd cabls to nsur a good ground contact. panl cut-out Cut-outs Mounting nut torqu (on panl) --E -E /E /E B L B L Torqu (m) +.1 L mini B +.1 M M Cut-outs ----V -F +.1 B M // V F B B B B 5. M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M Cut-outs B B B B B M 11.8 M M M M M M M M M B 31

34 CB drilling pattrn Fixd sockt with straight print contact x ø R x ø ' x ø x ø ' ' +.1 ø5 22 x ø ' ø x ø 1.1 ø x ø x ø ø ø ø x ø x ø R 22 3' ø ' 4 x ø 1 45 ø x ø x ø.8 5 ø x ø x ø ø ø ' 4 x ø x ø R ø ø x ø ø x ø x ø R ø 5.1 ø R.34 7 x ø ø x ø.8 ø 2.8 ø x ø.8 ø x ø 1.1 ø 3.8 ø x ø x ø ø x ø ø x ø.8 ø ø 2.2 M.35 M M x ø.6 ø 2.8 M x ø.6 ø For El, ECl and EDl modls ø 1.6 For El modls +.1 DISCLAIMER Th information containd within this catalog and th functions offrd ar intndd to provid information about products. All rasonabl fforts hav bn mad to nsur th accuracy of th information. 32

35 ' ' 4 x ø ø 5.7 ø ø x ø ø '38'' 22 3' 11 15' ø 3 4 x ø ø 6.6 ø x ø x ø '52'' 32 x ø '32'' 6 9 ø x ø ø 6.8 ø '32'' 51 26' 9 ø x ø ø 7.94 ø '49'' '55'' ' ø x ø ø 5.2 ø 8.5 ø x ø x ø x ø ø x ø ø 6.9 ø11.1 ø ø x ø ø 8 ø11.75 ø ' 13 51' 6 55'3'' ø x ø ø 1.8 ø14.96 ø '3'' 66 x ø x ø x ø '.366. R x ø x ø x ø ø 3 ø 6.6 ø 1.4 ø 14 ø ø 2.7 ø 6.3 ø 9.9 ø 13.5 ø ø ' 22 x ø x ø DISCLAIMER Th information containd within this catalog and th functions offrd ar intndd to provid information about products. All rasonabl fforts hav bn mad to nsur th accuracy of th information. 33

36 Assmbly instructions for plugs and sockts B L ±.5 T ± Cabl prparation First plac th hatshrink boot ➀ ovr th cabl. Strip th cabl accor ding to dimnsions of th tabl, thn widn th shild. L S T M to S ±.5 not: dimnsions ar in mm. 2. Cabl trmination 2 2 Crimp Crimp 2.1 With shildd cabls, widn and pull th shild all th way to th back. Fix th appropriat positionr onto th crimping tool and st th slctor to th numbr corrsponding to th AW of th conductor usd as indicatd on th positionr labl. Fit th conductor into th contact ➁; mak sur it is visibl through th contact s inspction hol. Slid th conductor-contact assmbly into th opn crimping tool; mak sur that th contact is pushd fully into th positionr. Clos th tool. Rmov from crimping tool and chck that conductor is scur in contact and shows in inspction hol. 2.2 Arrang th conductor-contact assmblis according to th markings, into th rar cabl sal. ush thm dply into th insulator, using twzrs if ncssary; chck that all th contacts ar corrctly locatd in th insulator: 1) by vrifying th alignmnt of th contacts at th front of th insulator and 2) by gntly pulling on ach conductor. Vrification should also b mad using th appropriat rtntion tsting tool. Stl ti-wrap band (~3 mm wid) 2.3 Bring th shild around th rar of connctor. Scur it with a band-it ti-wrap (not furnishd) to fix th shild in plac. Cut off th possibl shild surplus. Stl ti-wrap band (~3 mm wid) at at 2.4 ut th hatshrink boot in plac and hat gntly until it rtracts. 34

37 Assmbly instructions for plugs and sockts (with optional mold stop) 1 1 B L ±.5 T ±.2 S ±.5 1. Cabl prparation Strip th cabl accor ding to dimnsions of th tabl, thn widn th shild. L S T M to not: dimnsions ar in mm. 2. Cabl trmination 1 1 Crimp Crimp 2.1 With shildd cabls, widn and pull th shild all th way to th back. Fix th appropriat positionr onto th crimping tool and st th slctor to th numbr corrsponding to th AW of th conductor usd as indicatd on th positionr labl. Fit th conductor into th contact ➀; mak sur it is visibl through th contact s inspction hol. Slid th conductor-contact assmbly into th opn crimping tool; mak sur that th contact is pushd fully into th positionr. Clos th tool. Rmov from crimping tool and chck that conductor is scur in contact and shows in inspction hol. 2.2 Arrang th conductor-contact assmblis according to th markings, into th rar cabl sal. ush thm dply into th insulator, using twzrs if ncssary; chck that all th contacts ar corrctly locatd in th insulator: 1) by vrifying th alignmnt of th contacts at th front of th insulator and 2) by gntly pulling on ach conductor. Vrification should also b mad using th appropriat rtntion tsting tool. Stl ti-wrap band (~3 mm wid) 2.3 Bring th shild around th rar of connctor until th mold stop. Scur it with a band-it ti-wrap (not furnishd) to fix th shild in plac. Cut off th possibl shild surplus. Stl ti-wrap band (~3 mm wid) Ovrmolding 2.4 Custom ovrmold cabl assmbly. Ovrmolding 35

38 ots 36

39 roduct safty notic LEASE READ AD FOLLOW ALL ISTUCTIOS CAREFULLY AD COSULT ALL RELEVET ATIOAL AD ITERATIOAL SAFETY REULATIOS FOR YOUR ALICATIO. IMROER ADLI, CABLE ASSEMBLY, OR WRO USE OF COECTORS CA RESULT I AZARDOUS SITUATIOS. 1. SOCK AD FIRE AZARD Incorrct wiring, th us of damagd componnts, prsnc of forign objcts (such as mtal dbris), and / or rsidu (such as claning fluids), can rsult in short circuits, ovrhating, and / or risk of lctric shock. Matd componnts should nvr b disconnctd whil liv as this may rsult in an xposd lctric arc and local ovrhating, rsulting in possibl damag to componnts. 2. ADLI Connctors and thir componnts should b visually inspctd for damag prior to installation and assmbly. Suspct componnts should b rjctd or rturnd to th factory for vrification. Connctor assmbly and installation should only b carrid out by proprly traind prsonnl. ropr tools must b usd during installation and / or assmbly in ordr to obtain saf and rliabl prformanc. 3. USE Connctors with xposd contacts should nvr b liv (or on th currnt supply sid of a circuit). Undr gnral conditions voltags abov 3 VAC and 42 VDC ar considrd hazardous and propr masurs should b takn to liminat all risk of transmission of such voltags to any xposd mtal part of th connctor. 4. TEST AD OERATI VOLTAES Th maximum admissibl oprating voltag dpnds upon th national or intrnational standards in forc for th application in qustion. Air and crpag distancs impact th oprating voltag; rfrnc valus ar indicatd in th catalog howvr ths may b influncd by C board dsign and / or wiring harnsss. Th tst voltag indicatd in th catalog is 75% of th man brakdown voltag; th tst is applid at 5 V/s and th tst duration is 1 minut. 5. CE MARKI CE marking mans that th applianc or quipmnt baring it complis with th protction rquirmnts of on or svral Europan safty dirctivs. CE marking applis to complt products or quipmnt, but not to lctromchanical componnts, such as connctors. 6. RODUCT IMROVEMETS Th LEMO roup rsrvs th right to modify and improv to our products or spcifications without providing prior notification. Data subjct to chang o rproduction or us without xprss prmission of ditorial or pictorial contnt, in any mannr. LEMO rsrv th right at all tims to modify and improv spcifications without any notification. 37

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