UNIVERSITI MALAYSIA PAHANG BORANG PENGESAHAN STATUS TESIS

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1 UNIVERSITI MALAYSIA PAHANG BORANG PENGESAHAN STATUS TESIS JUDUL: DESIGN AND FABRICATE AL-QURAN AND BOOK RACK FOR UMP MOSQUE Saya, AMIR YUSRI MOHD YUSOF SESI PENGAJIAN: 2009/2010 mengaku membenarkan tesis Projek Tahun Akhir ini disimpan di perpustakaan dengan syarat-syarat kegunaan seperti berikut: 1. Tesis ini adalah hakmilik Universiti Malaysia Pahang (UMP). 2. Perpustakaan dibenarkan membuat salinan untuk tujuan pengajian sahaja. 3. Perpustakaan dibenarkan membuat salinan tesis ini sebagai bahan pertukaran antara institusi pengajian tinggi. 4. **Sila tandakan ( ) SULIT TERHAD (Mengandungi maklumat yang berdarjah keselamatan atau kepentingan Malaysia seperti yang termaktub di dalam AKTA RAHSIA RASMI 1972) (Mengandungi maklumat TERHAD yang telah ditentukan oleh organisasi / badan di mana penyelidikan dijalankan) TIDAK TERHAD Disahkan oleh: (TANDATANGAN PENULIS) (TANDATANGAN PENYELIA) Alamat Tetap: NO 16,LRG TMJ7, Taman Maran Jaya, 26500, Maran EN AZRUL HISHAM BIN MOHD ADIB (Nama Penyelia) Tarikh: 20 NOVEMBER 2009 Tarikh: 20 NOVEMBER 2009 CATATAN: * Potong yang tidak berkenaan. ** Jika tesis ini SULIT atau TERHAD, sila lampirkan surat daripada pihak berkuasa/organisasi berkenaan dengan menyatakan sekali tempoh tesis ini perlu dikelaskan sebagai SULIT atau TERHAD. Tesis dimaksudkan sebagai tesis bagi Diploma secara penyelidikan atau disertai bagi pengajian secara kerja kursus.

2 DESIGN AND FABRICATION AL-QURAN AND BOOK RACK FOR UMP MOSQUE AMIR YUSRI BIN MOHD YUSOF Report submitted in partial fulfilment of the requirements for the award of Diploma in Mechanical Engineering Faculty of Mechanical Engineering UNIVERSITI MALAYSIA PAHANG NOVEMBER 2009

3 ii SUPERVISOR S DECLARATION I hereby declare that I have checked this project report and in my opinion this project is satisfactory in terms of scope and quality for the award of Diploma in Mechanical Engineering. Signature : Name of Supervisor : EN AZRUL HISHAM B MOHD ADIB Position : TUTOR Date : 20 NOVEMBER 2009

4 iii STUDENT S DECLARATION I hereby declare that the work in this report is my own except for quotations and summaries which have been duly acknowledged. The report has not been accepted for any degree and is not concurrently submitted for award of other degree. Signature : Name : AMIR YUSRI BIN MOHD YUSOF ID Number : MB07073 Date : 20 NOVEMBER 2009

5 vii TABLE OF CONTENT SUPERVISOR S DECLARATION STUDENT S DECLARATION ACKNOWLEDGEMENTS ABSTRACT ABSTRAK TABLE OF CONTENTS LIST OF TABLES LIST OF FIGURES LIST OF SYMBOLS LIST OF ABBREVIATIONS Page ii iii iv v vi vii x xi xiii xiv CHAPTER 1 INTRODUCTION 1.1 Project background Problem statement Objective Scope 2 CHAPTER 2 LITERITURE REVIEW 2.1 Introduction History of Rack Type of Book or Magazine Rack Magazine Rack Sloping Rack Sloping Rack (Moving) 6

6 viii 2.4 Type of Material Body Structure Stainless Steel Roller Part Plastic Joining Method Metal Inert Gas (MIG) Welding Drilling Hand Drill Grinding Process 13 CHAPTER 3 METHODOLOGY 3.1 Introduction Project Methodology Design Computer Aided Design (CAD) Concept Method Selection Concept Generation Concept A Concept B Concept C Concept D Concept Screening Final Concept Explanation of Concept B,C and D Material Selection Bill Of Material (BOM) Fabrication Process Process involve 23

7 ix Step by step Fabrication Process 25 CHAPTER 4 RESULT AND DISCUSSION 4.1 Introduction Result Basic Part Standard Operation Procedure How it work Analysis of the Metal Stress analysis Hollow Rectangular Steel (upper base) Hollow Rectangular Steel (lower base) 4.5 Costing Project problem Literature Review Designing & Sketching Fabrication Process Material Preparation Budget Preparation 4.7 Problem during fabrication process Material Welding Process Equipment Laboratory location CHAPTER 5 CONCLUSION AND RECOMMENDATION 5.1 Conclusion Recommendation Facilities Student budget 5.3 Future work 40 REFERENCES 41 APPENDIX A-C 40-45

8 x LIST OF TABLE TABLE TITLE PAGE 3.5 Concept screening Material Selection Yield Strength Bill of Material Costing 36

9 xi LIST OF FIGURES FIGURE TITLE PAGES 2.1 Magazine Rack Slope Rack Slope Rack Metal Inert Gas (MIG) Welding Schematic of Metal Inert Gas (MIG) Welding Hand Drill Hand Grinder Concept A Concept B Concept C Concept D Final Concept Final Concept Measuring Marking Cutting Joining Grinding Painting Drilling Rivet 28

10 xii 4.1 Book Rack (Open ) Book Rack (Close) Top Part Base Part Lid Lower Part Open Side Close Side 33

11 xiii LIST OF SYMBOLS Pressure - Pressure that applied on the hollow rectangular steel (Pascal) Stress - Stress on the hollow rectangular steel (Mpa) A Area - Area of rectangular steel ( ) ft Kg m MPa N P RM Feet - measurement for rectangular hollow bar Kilogram the force that apply to the stainless steel bar meter - measurement for rectangular hollow bar Mega Pascal the pressure that apply to the stainless steel bar Newton Pressure (Pascal) Ringgit Malaysia

12 xiv LIST OF ABBREVIATIONS CAD - Computer Aided Design DC - Direct Current EP - Electrode Positive GMAW - Gas Metal Arc Welding MIG - Metal Inert Gas Welding UMP - UNIVERSITI MALAYSIA PAHANG SW - South West EW - East West