Syncrowave 250 DX / 350 LX

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1 TM-363R Processes TIG (GTAW) Welding Stick (SMAW) Welding Arc Welding Power Source Syncrowave 250 DX / 350 LX CE And Non-CE Models Eff w/lh0000l And Following For OM-363 (23 ) Revision R And Following, And OM-2455 A, B, And C Visit our website at

2 SECTION PARTS LIST 350 LX Model Illustrated Hardware is common and not available unless listed TM-363 Page 2 Figure -. Main Assembly Syncrowave 250 DX / 350 LX

3 350 LX Model Illustrated M Syncrowave 250 DX / 350 LX TM-363 Page 3

4 Item Figure -. Main Assembly 250 DX Model 350 LX BASE, ASSY BASE ASSY, FACTORY OPTION FOR USE W/ CS COOLER... (EFF w/lh3205l) END CAP, T/Z XFMR/STABILIZER ASSY, 200/230/ T/Z XFMR/STABILIZER ASSY, 230/460/ T/Z XFMR/STABILIZER ASSY, 220/400/440/ T/Z XFMR/STABILIZER ASSY, 200/230/ T/Z XFMR/STABILIZER ASSY, 230/460/ T/Z XFMR/STABILIZER ASSY, 220/400/440/ TH THERMISTOR,NTC 0K 25 DEG C 2.5IN LEAD PANEL, LEFT WINDTUNNEL (for non-tigrunner models) TE TERM ASSY, PRI PH 3V LUG, UNIV W/SCREW 2/0 4 WIRE.266STD C5, CAPACITOR ASSY, SR RECTIFIER, SCR MAIN (INCLUDES) THYRISTOR, SCR 300A 300V HOCKEY PUCK TH THERMISTOR,NTC 30K 25 DEG C 40IN LEAD BRACKET, RECTIFIER RH BRACKET, RECTIFIER LH R RESISTOR, WW FXD 400 W 35 OHM W/MTG BKT (PRIOR TO... LH206L R RESISTOR, WW FXD 5 W 20 OHM W/CLIPS (EFF W/LH206L) S SWITCH ASSY, POLARITY (DX) PANEL, RIGHT WINDTUNNEL S SWITCH, TGL ASSY FRONT PANEL ASSY (PRIOR TO MC304L), FRONT PANEL ASSY (EFF W/MC304L), BLANK, SNAP IN NYL. MTG HOLE BLACK BLANK, SNAP IN NYL.500 MTG HOLE BLACK BLANK, SNAP IN NYL.32 MTG HOLE BLACK PC CIRCUIT CARD ASSY, CONTROL & INTERFACE W/PROGRAM... (PRIOR TO LH206L) PLG3, HOUSING RCPT+SKTS,(SERVICE KIT) PLG HOUSING PLG+SKTS,(SERVICE KIT) PLG HOUSING PLG+SKTS,(SERVICE KIT) PLG HOUSING PLG+SKTS,(SERVICE KIT) PLG HOUSING PLG+SKTS,(SERVICE KIT) PLG HOUSING PLG+SKTS,(SERVICE KIT) PC CIRCUIT CARD ASSY, CONTROL & INTERFACE W/PROGRAM... (EFF W/LH206L) PC CIRCUIT CARD ASSY, CONTROL & INTERFACE W/PROGRAM... (CE MODELS) EFF W/ LJ40032L THRU MA460L) KNOB, POINTER.50 DIA X.25 ID W/SPRING CLIP KNOB, POINTER.250 DIA X.250 ID W/SPRING CLIP ACTUATOR PUSH BUTTON ASSY (PRIOR TO MD0055L) ACTUATOR PUSH BUTTON ASSY (EFF W/MD0055L Figure -2.. PANEL,LOWER DINSE CONN ASSY C CAPACITOR ASSY, PC KIT PULSER (INCLUDES), PC KIT PULSER (INCLUDES) CIRCUIT CARD, PULSER KNOB, POINTER.50 DIA X.25 ID W/SPRING CLIP ACTUATOR, PUSH BUTTON ASSY STAND-OFF, NO.6-32 X.640 LG.250 HEX AL FEM NAMEPLATE, UPPER (ORDER BY MODEL AND SERIAL NUMBER) NAMEPLATE, LOWER (ORDER BY MODEL AND SERIAL NUMBER) PLASTIC, HANDLE SWITCH PIN, HANDLE TM-363 Page 4 Syncrowave 250 DX / 350 LX

5 Item Figure -. Main Assembly (continued) Model DX LX PANEL, REAR FAN, PLENUM BRACKET, MTG MOTOR FAN BLADE, FAN.000 5WG 3DEG.32 BORE CW PLSTC FM, MOTOR, FAN 230V 50/60HZ 550 RPM.32 DIA SHAFT T BLOCK, TERMINAL FAST ON,20 AMP,250 VOLT (Prior to LJ40032L) GS VALVE, 24VDC 2WAY,25 PSI CUSTOM PORT.054 ORF W/FR... W/FRICTION FTG, BRS BARBED FEM /4 TBG X.625 (PRIOR TO LJ03000L) FITTING, GAS CLIP MOUNT (EFF w/lj03000l) PLUG, PROTECTIVE SUPPORT, LIFT EYE (PRIOR TO LJ03000L) SUPPORT, LIFT EYE (EFF w/lj03000l) SUPPORT, LIFT EYE (PRIOR TO LJ03000L) SUPPORT, LIFT EYE (EFF w/lj03000l) HINGE, CONT POLYOLEFIN DOOR, ACCESS DOOR, ACCESS VENTED (FOR MODELS W/COOLERS ONLY) LABEL,GROUND/PROTECTIVE EARTH T COIL, HF COUPLING INSULATOR, STANDOFF WITH STUD PANEL, SIDE LABEL, MILLER GASKET,LIFTING EYE COVER (PRIOR TO LJ03000L) GASKET,LIFTING EYE COVER (EFF w/lj03000l) COVER, TOP (PRIOR TO LJ03000L) COVER, TOP (EFF w/lj03000l Thru MC3046L) COVER, TOP (EFF w/mc304l) CONNECTOR, FASTON MALE 4 PRONG CONN, CLAMP CABLE LABEL, WARNING GENERAL PRECAUTIONARY STATIC... (200/230/460 VOLT) LABEL, WARNING ELECTRIC SHOCK (ENG/FR)... (230/460/55 VOLT) (EFF w/lh3205l) LABEL, GENERAL PRECAUTIONARY WORDLESS EMF... (EFF w/lh3205l Thru MC340353L) LABEL,GENERAL PRECAUTIONARY WORDLESS INTL SMALL... (EFF w/ MC340354L) LABEL, WARNING ELECTRIC SHOCK AND INCORRECT INPUT P... (200/230/460 VOLT) (EFF w/lh3205l) LABEL, WARNING ELECTRIC SHOCK AND INCORRECT ENG/FR... (230/460/55 VOLT) (EFF w/lh3205l) LABEL, WARNING ELECTRIC SHOCK INPUT CONNECTION CE W... (220/400/440/520 VOLT) (EFF w/lh3205l) FOR MODELS WITHOUT TIGRUNNER OR COOLER OPTIONS LABEL, WARNING ELECTRIC SHOCK EXCESS WEIGHT... (200/230/460 VOLT MODELS ONLY) (PRIOR TO LH3205L) LABEL, WARNING ELECTRIC SHOCK CAN KILL (ENG/FR)... (230/460/55 VOLT MODELS ONLY) (PRIOR TO LH3205L) LABEL, WARNING ELECTRIC SHOCK EXCESS WEIGHT WORDLES... (220/400/440/520 VOLT MODELS ONLY( (PRIOR TO LH3205L) FOR MODELS WITH TIGRUNNER OR COOLER OPTIONS, THERE ARE TWO... SEPERATE LABELS FOR EACH VOLTAGE. CHECK BELOW TO ORDER.... CORRECT LABEL OR LABELS FOR CORRESPONDING VOLTAGES LABEL, WARNING ELECTRIC SHOCK EXCESS WEIGHT... (200/230/460) VOLT MODELS ONLY) (PRIOR TO LH3205L) LABEL, CAUTION INCORRECT COOLANT (200/230/ VOLT MODELS ONLY) (PRIOR TO LH3205L) Syncrowave 250 DX / 350 LX TM-363 Page 5

6 Item Figure -. Main Assembly (continued) Model DX LX LABEL, WARNING ELECTRIC SHOCK CAN KILL (ENG/FR)... (230/460/55 VOLT MODELS ONLY) (PRIOR TO LH3205L) LABEL, CAUTION INCORRECT COOLANT (ENG/FR) /460/55 VOLT MODELS ONLY) (PRIOR TO LH3205L) LABEL, WARNING ELECTRIC SHOCK EXCESS WEIGHT WORDLES... (220/400/440/520 VOLT MODELS ONLY) (PRIOR TO LH3205L) LABEL, CAUTION INCORRECT COOLANT (CE) /400/440/520 VOLT MODELS ONLY) (PRIOR TO LH3205L) DRAWER, ASSY (PRIOR TO LJ03000L) (INCLUDES) DRAWER, PLASTIC DRAWER, FRAME SLIDE, DRAWER DRAWER, ASSY (EFF w/lj03000l Thru MC304L) (INCLUDES) DRAWER, PLASTIC DRAWER, FRAME SLIDE, DRAWER T XFMR, HIGH VOLTAGE 5V PRI 3600V SEC 34 MA W/TERM G SPARK GAP ASSY, (INCLUDES) BASE, SPARK GAP HOLDER, POINTS POINTS, SPARK GAP (DUAL) POINTS, SPARK GAP (SINGLE) BUSHING R RESISTOR, WW FXD 00 W 200 OHM W/CLIPS C CAPACITOR, MICA.002 UF 0000 V PANEL MTG C, CAPACITOR, POLYP MET FILM 20. UF 250 VAC 0% R RESISTOR, WW FXD 00 W 50 OHM W/CLIPS... (PRIOR TO MC340354L) R RESISTOR, WW FXD 240 W 50 OHM W/MTG FEE... (EFF W/MC340354L) C CAPACITOR ASSY, BRACKET, RESISTOR HOSE, NPRN BRD NO X.250 ID X BEZEL, FRONT LABEL, WARNING ELECTRICAL SHOCK SPARK GAP(ENG/FR)... (200/230/460 VOLT AND 230/460/55 VOLT) (EFF w/lh3205l) LABEL, WARNING HF GAPS/ELECT SHOCK/CE/WORDLESS... (220/400/440/520 VOLT) HD TRANSDUCER, CURRENT C CAPACITOR, ELCTLT 4000 UF 00 VDC CLAMP, CAPACITOR R2, RESISTOR, WW FXD 0 W K OHM PC KIT SEQUENCER (INCLUDES) CIRCUIT CARD, SEQUENCER KNOB, POINTER.50 DIA X.25 ID W/SPRING CLIP Figure -3.. TIGRUNNER RUNNING GEAR CR RELAY, ENCL 20VAC DPDT 0A/20VAC PIN RFCS 4HD (FOOT CONTROL) BRACKET, RELAY NUT, 50 NPT.3HEX.2H NYL BLK SR RECTIFIER, INTEG BRIDGE 40. AMP 00V (EFF w/ LH206L) BRACKET, VALVE MOUNT (EFF w/lj03000l) When ordering a component originally displaying a precautionary label, the label should also be ordered. of TIGRUNNER option. Field option only. To maintain the factory original performance of your equipment, use only Manufacturer s Suggested Replacement s. Model and serial number required when ordering parts from your local distributor. TM-363 Page 6 Syncrowave 250 DX / 350 LX

7 Hardware is common and not available unless listed Figure -2. Panel, Lower Dinse Connector Assembly 03 5-A Item Figure -2. Panel, Lower Dinse Connector Assy (Figure - Item 2) PANEL, LOWER DINSE CONN LABEL, COMPONENT IDENTIFICATION CONN, CIRC MS/CPC 4SKT SIZE 20 RCPT W/FILTERING RECEPTACLE, W/LEADS & CIRCUIT BREAKER RECEPTACLE, TWIST LOCK BRASS POWER (FEMALE) INSULATOR, BULKHEAD FRONT INSULATOR, BULKHEAD REAR WASHER, DOMED LOAD.2 ID X.450 OD X.00 THK NUT, M HEX.H BRS LOCKING O RING, 0.3 ID X 0.00 H O RING, 0. ID X 0.00 H... 2 To maintain the factory original performance of your equipment, use only Manufacturer s Suggested Replacement s. Model and serial number required when ordering parts from your local distributor. Syncrowave 250 DX / 350 LX TM-363 Page

8 Hardware is common and not available unless listed Figure -3. Optional Running Gear Ref D Item Figure -3. Running Gear (Optional) (Figure - Item 04) HANDLE, UNIVERSAL SCREW, X 3.00 SOC HD - HEX PLN (USED WITH HANDLE) SCREW, X.25 HEXWHD.6 D GR5 PLD (USED W/HANDLE) BOTTLE SUPPORT HOOK SPRING SNAP CHAIN BOTTLE TRAY RETAINING RING WASHER,FLAT.2IDX.46ODX.34T STL PLD ANSI WHEEL AXLE CASTER, SWIVEL CASTER MOUNTING BRACKET LABEL,WARNING CYL MAY EXPLODE IF DAMAGED (ENG/FR)... +When ordering a component originally displaying a precautionary label, the label should also be ordered. To maintain the factory original performance of your equipment, use only Manufacturer s Suggested Replacement s. Model and serial number required when ordering parts from your local distributor. TM-363 Page Syncrowave 250 DX / 350 LX

9 Hardware is common and not available unless listed Figure -4. Factory Optional Running Gear For CS Cooler (EFF w/lh3205l) D Item Figure -3. Factory Optional Running Gear For CS Cooler (EFF w/lh3205l) HANDLE, Universal SCREW, X 3.00 SOC HD - HEX PLN (USED WITH HANDLE) SCREW, X.25 HEXWHD.6 D GR5 PLD (USED W/HANDLE) BOTTLE SUPPORT HOOK SPRING SNAP CHAIN BOTTLE TRAY (PRIOR TO LJ03000L) BOTTLE TRAY (EFFw/LJ03000L) RETAINING RING WASHER,FLAT.2IDX.46ODX.34T STL PLD ANSI (PRIOR TO LJ2033L) WASHER,FLAT.2IDX.46ODX.34T STL PLD ANSI (EFF W/LJ2033L) WHEEL AXLE (PRIOR TO LJ03000L) CASTER, SWIVEL LABEL,WARNING CYL MAY EXPLODE IF DAMAGED (ENG/FR) BEAM, CASTER (EFF w/lh3205l) SPACER (EFF w/lj2033l) When ordering a component originally displaying a precautionary label, the label should also be ordered. To maintain the factory original performance of your equipment, use only Manufacturer s Suggested Replacement s. Model and serial number required when ordering parts from your local distributor. Syncrowave 250 DX / 350 LX TM-363 Page

10 SECTION 2 PARTS LIST FOR OPTIONAL COOLER Hardware is common and not available unless listed A Figure 2-. Main Assembly TM-363 Page 0 Syncrowave 250 DX /350 LX

11 Item Figure 2-. Main Assembly Eff w/lh24003l Fan, Muffin 5 V 60 Hz 3400 RPM 6.3 Mtg Holes Plenum, Air Radiator, Heat Exchanger Hose, Rubber Braided.35 ID X.650 OD X Hose, Rubber Braided.35 ID X.650 OD X Tank, Coolant Hose, Rubber Braided.35 ID X.650 OD X Pump, Coolant (Includes) (Prior to LH24003L) FTG, Hose Brs Barbed Elbow M 3/ TBG X 3/ NPT Coupler, Drive Pump Pump, Coolant (Includes) (Eff w/lh24003l) FTG, Hose Brs Barbed Elbow M 3/ TBG X 3/ NPT Coupler, Drive Pump Clamp, Hose.32.5 Clp Dia Motor, /4 Hp 5 VAC 50/60 Hz 425/25 RPM Dual Base, Label, Rating Card CSA C US (Less Stock/Serial No) Panel, Front Component Label, Coolant In Ftg, Hose Brs Barbed Elbow M Bhd 3/ Tbg X Label, Coolant Out Indicator, Flow (Includes) Lense, Flow Indicator O Ring,.30 ID X.00 CS 0 Duro Buna n Paddle, Rotor Assy Housing, Flow Indicator Spacer, Nylon.32 OD X.4 ID X.43 Lg (PRIOR TO LJ03000L) Spacer, Nylon.32 OD X.4 ID X.500 Lg (EFFw/LJ03000L) Bracket, Filter Bushing, Strain Relief.20/.40 ID X.04 mtg Hole Cable, Power 2 Ft In 6 ga 3c Tube, Pick Up Coolant Panel, Front Filler Filter, In line Low Profile 00 Screen 3/ Hose Bar Harness, 3CS Cooler (Not Shown) Tubing, Gl Acryl.50.6 ID Yel Fa (Not Shown) Cap, Tank Screw On W/Vent... To maintain the factory original performance of your equipment, use only Manufacturer s Suggested Replacement s. Model and serial number required when ordering parts from your local distributor. Syncrowave 250 DX /350 LX TM-363 Page

OPERATING OPTIONAL BATTERY CHARGER

OPERATING OPTIONAL BATTERY CHARGER SUPPLEMENTARY DATA 2006 08 FORM: S221 053G Use above FORM number when ordering extra manuals. For Bobcat 250 Models With Battery Charging Kit 195 153 The data contained in this supplement is either in