GV Series High Efficiency Geothermal/Water Source Packaged Step-Capacity Heat Pump R-410A
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- Rudolf Wilkerson
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1 GV Series High Efficiency Geothermal/Water Source Packaged Step- Heat Pump R-410A Ground Water Application: Water Temp 45 to 75 Ground Loop Application: Temp Range to GV Series Geothermal/Water Source Packaged Heat Pump delivers economical year-round comfort by utilizing nature s most abundant and efficient solar energy collector the earth. The GV Series heat pumps are designed for low water flow rates and offer cooling efficiencies up to 6 EER and heating efficiencies up to 5.4 on ground water, and cooling efficiencies up to 2 EER and heating efficiencies up to 4.8 on ground loop. units are shipped prewired for fast, easy installation in residential or commercial buildings. They are available in five popular, vertical, self-contained models. Left hand or right hand option in same cabinet. Unit shipped as right hand and can be field converted to left hand. TYPICAL INSTALLATION Unit installs upright and hooks up conveniently to supply water system. Ideal for closet, basement, or utility room installation. Requires very little floor space. Can be installed with or without return air duct. GV Model Shown with Optional GVDM-26 Desuperheater Pump Module (Field Installed) Engineered Features Steel Cabinet: Galvanized 20 gauge zinc coated steel cabinet with baked-on, textured enamel which allows it to withstand 1000 hours of salt spray exposure. Multi- Two-Stage: Simple thermostatic control seamlessly stages the compressor and indoor airflow rate between full and part load capacity operation without cycling the compressor. This helps to maximize comfort, humidity control, energy efficiency and overall reduction in compressor cycling for improved system life. Step Compressor: Copeland step-capacity (2-stage) scroll compressors are designed for increased efficiency, quieter operation and improved reliability for longer life. R-410A Refrigerant: Designed with R-410A (HFC) non-ozone depleting refrigerant in compliance with the Montreal protocol and 2010 EPA requirements. Liquid Line Drier: Protects system against moisture. Lockout Circuit: Built-in lockout circuit resets from the room thermostat. Provides commercial quality protection to the compressor. High Pressure Switch: Provides additional protection for the system. Control Panel: Mid-level for easy access can be reversed to other side for installation flexibility. Low Pressure Switch: Two switches provided. Factory wired switch is for ground water applications, alternate switch is field connected for ground loop applications. High Efficiency Coaxial Water Coil in either Copper or Cupronickel Water to refrigerant coil is completely insulated to prevent frost build-up at low temperature operation. Indoor Coil: Grooved copper tubing and enhanced louvered aluminum fin for maximum heat transfer and energy efficiency. Coil is constructed with special corrosion resistant hydrophilic fin stock with 2-layer coating. (1st layer - blue acrylic primer; 2nd layer - clear topcoat.) Alternate coil coating is black E-Coat electrostatic coating on complete coil. Service Access Ports: Permits service pressure check of discharge and suction pressures. Filter Rack: Factory installed with 2" MERV 6 pleated filter (reversible for left or right side access). Thermostatic Expansion Valve: For wide range refrigerant control (2-way operation). Optional Accessories: Room thermostat - Water accessory kit - Waterflow controls Domestic Hot Water Heat Exchanger: Double wall vented heat exchanger, factory installed on all models - optional GVDM26 pump kit required for hot water heating. Water Connections: water connections on outside of cabinet with dual side connections. Brass full swivel double o-ring connection with 1" full flow ports. Electric Heat: Slide in Electric Heater Package - up to 18KW can be field installed with circuit breakers as standard (reversible for left or right side access). Variable Speed ECM Blower Motor: High Efficiency Soft starting - low noise on start up Continuous fan - will operate at 50% of rated Stage 2 airflow Mild Weather Operation: Load Cooling Operation will operate at 20% reduced airflow for the first 5 minutes of operation. This results in 32% increased applied moisture removal during this 5- minute period, and helps humidity control during short-run conditions. This is seamlessly controlled internal of the unit controls with no required user intervention. Condensate Drain Connection: Centered side-to-side under indoor coil with integral trap and 4-installer selectable outlet connection points. Installer connection is 3/4" PVC Glue Fitting. Outlet is elevated for allowing condensate pump installation. Supersedes NEW Page 1 of 16
2 GV-Series Geothermal / Water Source Heat Pump Nomenclature G V 38 S 1 A C Geothermal Heat Pump V = Vertical Approximate Size on Load S = Step Compressor Modification Code Electrical Characteristics A = 230/ C = Copper Water Coil N = Cupro-Nickel Water Coil = Blue Fin Hycor Coated Coils A = Black E-Coated Coils Intertek ETL Listed to Standard for Safety Heating and Cooling Equipment ANSI/UL 1995/CSA 2 No , Third Edition. Specifications M ODEL G V27S1-A* G V38S1-A* G V51S1-A* G V61S1-A* GV71S1-A* Electrical Rating (60HZ/1PH) 230/ / / / /208-1 Operating Voltage Range Minimum Circuit Ampacity Field Wire Size 1 # 12 # 10 # 8 # 6 # 6 + +Delay Fuse Max. or Ckt. Bkr COMPRESSOR Volts 230/ / / / /208 Rated Load Amps 230/ / / / 6 4/ 4 7/ 5 Branch Ckt. Selection Current Lock Rotor Amps 230/208 62/62 82/82 96/96 118/ /150 BLOWER MOTOR AND EVAPORATOR Blower Motor - HP/Speed/Type 1/3 / 5 / ECM 1/2 / 5 / ECM 1/2 / 5 / ECM 3/4 / 5 / ECM 3/4 / 5 / ECM Blower Motor - Amps 1.5 / / / / / 4. 2 Face Area Sq. Ft./Row/Fins Per Inch 3.16 / 4 / / 4 / / 3 / / 4 / / 5 / 10 AIR FILTERS 2 " Pleated MERV 6 20 x 25 x 2 (1) 20 x 25 x 2 (1) 16 x 25 x 2 (2) 16 x 25 x 2 (2) 16 x 25 x 2 (2) SHIPPING WEIGHT LBS. Shipping Weight C copper wire ++ HACR type circuit breaker * C - for copper / N for Cupro-Nickel water coil 1 Heat pump only. Optional field-installed heaters are separate circuit. Supersedes NEW Page 2 of 16
3 ISO Performance Data 1 MODEL GV27 GV38 GV51 GV61 GV71 MODEL GV27 GV38 GV51 GV61 GV71 System Modulation System Modulation Flow Rate GPM Flow Rate GPM flow CFM flow CFM BTUH 27,000 21,800 38,500 28,200 50,000 39,000 61,500 47,500 70,000 56,000 Ground Loop Heat Pump Tested & Certified to ISO :1998 Cooling Brine Heating Brine Load 77 F Load 32 F Load 68 F Load 41 F Cooling BTUH 30,600 23,000 41,000 29,400 54,000 40,000 66,000 49,500 73,500 56,500 EER BTU/W Ground Water Tested & Certified to EWT 59 F EER BTU/W BTUH 20,000 17,800 28,600 23,600 37,000 30,500 47,500 39,000 53,600 47,000 Pump Heat ISO : ISO Standard :1998, Water to and Brine to Heat Pumps, which includes watt allowance for water pumping. Cooling capacity based on 80.6 F DB, 66.2 F WB entering air temperature. Heating capacity based on 68 F DB entering air temperature Heating EWT F BTUH 27,000 19,800 37,000 25,800 45,500 33,500 58,500 43,000 67,500 51, Supersedes NEW Page 3 of 16
4 GV27S1-A* Load Capacities based upon rated flow of 7 GPM propylene glycol1 at 1000 CFM airflow. COOLING FULL LOAD HEATING FULL LOAD to Input Rejection EER Ratio (KW) (KW) DB DB Load Capacities based upon rated flow of 7 GPM propylene glycol1 at 800 CFM airflow. COOLING PART LOAD HEATING PART LOAD Supersedes NEW Page 4 of 16 to Ratio Power Input (KW) Heat of Rejection EER DB DB (KW) Must be 100% USP food grade Propylene Glycol. See Page 10 for additional information on freeze protection.
5 GV38S1-A* Load Capacities based upon rated flow of 9 GPM propylene glycol1 at 1300 CFM airflow. COOLING FULL LOAD HEATING FULL LOAD to Input Rejection EER Ratio (KW) (KW) DB DB Load Capacities based upon rated flow of 9 GPM propylene glycol1 at 900 CFM airflow. COOLING PART LOAD HEATING PART LOAD to Ratio Power Input (KW) Heat of Rejection EER DB DB (KW) Must be 100% USP food grade Propylene Glycol. See Page 10 for additional information on freeze protection. Supersedes NEW Page 5 of 16
6 GV51S1-A* Load Capacities based upon rated flow of 12 GPM propylene glycol1 at 1500 CFM airflow. COOLING FULL LOAD HEATING FULL LOAD to Input Rejection EER Ratio (KW) (KW) DB DB Load Capacities based upon rated flow of 12 GPM propylene glycol1 at 1150 CFM airflow. COOLING PART LOAD HEATING PART LOAD Supersedes NEW Page 6 of 16 to Ratio Power Input (KW) Heat of Rejection EER DB DB (KW) Must be 100% USP food grade Propylene Glycol. See Page 10 for additional information on freeze protection.
7 GV61S1-A* Load Capacities based upon rated flow of 15 GPM propylene glycol1 at 1600 CFM airflow. COOLING FULL LOAD HEATING FULL LOAD to Input Rejection EER Ratio (KW) (KW) DB DB Load Capacities based upon rated flow of 15 GPM propylene glycol1 at 1300 CFM airflow. COOLING PART LOAD HEATING PART LOAD to Ratio Power Input (KW) Heat of Rejection EER DB DB (KW) Must be 100% USP food grade Propylene Glycol. See Page 10 for additional information on freeze protection. Supersedes NEW Page 7 of 16
8 GV71S1-A* Load Capacities based upon rated flow of 16 GPM propylene glycol1 at 1750 CFM airflow. COOLING FULL LOAD HEATING FULL LOAD to Input Rejection EER Ratio (KW) (KW) DB DB Load Capacities based upon rated flow of 16 GPM propylene glycol1 at 1450 CFM airflow. COOLING PART LOAD HEATING PART LOAD Supersedes NEW Page 8 of 16 to Ratio Power Input (KW) Heat of Rejection EER DB DB (KW) Must be 100% USP food grade Propylene Glycol. See Page 10 for additional information on freeze protection.
9 Indoor Blower Performance (CFM) 1 MODEL Motor HP 2 Rated ESP 3 MAX ESP Speed #1 Speed # 2 Speed # 3 Speed # 4 Speed # 5 4 Continuous flow 5 Mild Weather st Operation in 1 Stage Cooling Mode (5-Min.) 6 Load Operation flow 7-10% Load flow (Optional) 8 Load flow and Electric Heat Mode GV27S1 1/ GV38S1 1/ GV51S1 1/ GV61S1 3/ GV71S1 3/ Motor will automatically step through the various airflows with thermostatic control 2 ESP = External Static Pressure (inches of water) 3 Maximum allowable duct static 4 Continuous airflow is the CFM being circulated with manual fan operation without any additional function occurring. 5 Will occur automatically for first 5 minutes of Load Cooling Operation. 6 Will occur automatically after five minutes of Load Cooling Operation. 7 This is a field option for noisy installations to de-rate Load airflow (requires change in control panel). 8 Will occur automatically with control signal input (will not be defeated for electric heat operation). flow Corrections % of Rated flow Power Input (KW) Heat of Rejection Power Input (KW) Heat of Absorption 88% % % % % % RATED % % % % % % Correction Increased Water Flows Rated Flow Plus BtuH Cooling Watts BtuH Heating Watts 2 GPM GPM GPM Supersedes NEW Page 9 of 16
10 Water Coil Pressure Drop (Fresh Water) Model GV27S1 GV38S1 / GV51S1 GV61S1 GV71S1 GPM P SID Ft. Hd. P SID Ft. Hd. P SID Ft. Hd. P SID Ft. Hd Loop Pump Modules and Pump Outputs for Ground Loop Installations 1 Pump Models No. of Pumps DORFC Pump output (feet of GPM at top of column. WATER FLOW RATE REQUIRED IN GPM DORFC Required Flow Rates for Ground Water Installations GV27S1 GV38S1 GV51S1 GV61S1 GV71S1 Flow rate required GPM fresh water Required Flow Rates for Ground Loop Installations Flow rate required GPM Propylene Glycol, Methanol or Ethanol 1 1 See Antifreeze table below. GV27S1 GV38S1 GV51S1 GV61S1 GV71S Antifreeze Percentages by Volume for Ground Loop Installations 1 Type Minimum Temperature for Freeze 1 Loop antifreeze protection must be determined based on loop design and geographic location. 2 Must not be denatured with any petroleum based product. Protection 10 F (-12.2 C) 15 F (-9.4 C) 20 F (-6.7 C) F (-3.9 C) M ethanol 25% 21% 16% 10% Ethanol 2 29% 25% 20% 14% 100% USP Food Grade Propylene Glycol 27% 24% 20% 13% Supersedes NEW Page 10 of 16
11 Heater Package Nomenclature Explanation EH 3 GSV A A 14 C Nominal kw Circuit Breaker A = 240/ Modification Code 3 = Used in Ton Models 5 = Used in 4-5 Ton Models GSV = Ground Source Vertical Electric Heater Electrical Specifications - Optional Field-Installed Heater Packages (GV27S1 - GV38S1 Only) For Use with Models GV27S1 GV38S1 EH5GSVA-A18C 240/ Heater Amps, KW Heater Amps, KW Heater Maximum And And Heater Package Minimum HACR Volts Package Volts/Phase Circuit Circuit Wire Model No. 60HZ AMPS KW BTU AMPS KW BTU Ampacity Breaker Size+ EH3GSVA-A05C 240/ EH3GSVA-A09C 240/ EH3GSVA-A14C 240/ Electrical Specifications - Optional Field-Installed Heater Packages (GV51S1 - GV71S1 Only) For Use with Models GV51S1 GV61S1 GV71S1 Heater Amps, KW Heater Amps, KW Heater Maximum And And Heater Package Minimum HACR Volts Package Volts/Phase Circuit Circuit Wire Model No. 60HZ AMPS KW BTU AMPS KW BTU Ampacity Breaker Size+ EH5GSVA-A09C 240/ EH5GSVA-A14C 240/ Based on 75F copper wire. wiring must conform to National Electrical Code (latest edition) and all local codes. Optional Field-Installed Hard Start Kits for 1-Phase Models 1 Unit Models Field Installed Number GV27S1-A SK111 GV38S1-A SK114 GV51S1-A SK111 GV61S1-A SK115 GV71S1-A SK115 1 Start capacitor and potential relay start kit can be used with all -A single phase models only. Increases starting torque 9x. Supersedes NEW Page 11 of 16
12 Ground Loop Accessories Heat Pump Model Number Required Quantity Description NOTE: Order 1 loop flow center based on required GPM for heat pump and feet of head required for loop: DORFC-1 1 Loop Flow Center with Cabinet, 230V-60Hz-1Ph, 1 pump, 22 Ft. 16 GPM, double o-ring fitting s DORFC-2 1 Loop Flow Center with Cabinet, 230V-60Hz-1Ph, 2 pump, 44 Ft. 16 GPM, double o-ring fitting s Loop Flow Center Kit containing: (2) 1" barbed double o-ring elbows with 1/4" FPT ports and pressure/temperature test plugs (for heat pump connection). See DORB1-90-4HC for reference DORLFCK-1 1 (2) 1" barbed straight double o-ring fittings (for loop flow center connection on heat pump side) See DORB1-S-4HC for reference (1) 12' section of 1" ID 150 PSI hose (8) 1" SS hose clamps NOTE: Order 1 of the following for loop-side connections to loop flow center: DORB1-S-4HC 1 (2) 1" barbed straight double o-ring fittings with (4) 1" SS hose clamps DORF125-S 1 (2) 1.25" fusion straight double o-ring fitting s Additional accessory items available: HK1-25 (1) 25' section of 1" ID 150 PSI hose DORFC-2 Elbow, 1" Hose Barb X Double O-ring with 1/4" Port and Pressure/Temperature Test Plugs DORB1-90-4HC 1" Hose Barb X Double O-ring DORB1-S-4HC 1-1/4" Socket Fusion X Double O-ring DORF125-S Ground Loop Service Accessories Heat Pump Model Number DORCL1-90 CLB1-S GGK-1 DORGHMT Required Quantity Description (2) double o-ring quick-connect cam-lever male fittings for flush attachment to loop flow center (2) 1" straight barbed quick-connect cam-lever female fittings to connect to DORCL1-90 fittings above (1) Geo-Gooser w/shut-off valve, PSI gauge, garden hose connection, P/T fitting 1/8' probe E ach (1) Double o-ring x male garden hose adapter fitting for loop flow center (to burp/boost loop) 1" Cam Lever Male X Double O-ring DORCL1-90 CLB1-S Garden Hose Male X O-ring (single) Adapter DORGHMT GGK-1 Supersedes NEW Page 12 of 16
13 Ground Water/Water Loop Accessories Heat Pump Model NOTE: Order correct constant flow valve for rated GPM of heat pump, 1 required per unit Number Required Quantity Description Ground Water Kit containing: GWK-1 1 (2) 1" MPT double o-ring elbows with 1/4" FPT ports and (for heat pump connection). See DORMP1-90 for reference (1) 3/4" FPT 24V brass motorized slow open/close valve with end GV27 CFV-5 1 Constant flow valve, 5 GPM, 3/4" FPT GV38 CFV-6 1 Constant flow valve, 6 GPM, 3/4" FPT GV51 CFV-7 1 Constant flow valve, 7 GPM, 3/4" FPT GV61 CFV-9 1 Constant flow valve, 9 GPM, 3/4" FPT GV71 CFV-10 1 Constant flow valve, 10 GPM, 3/4" FPT pressure/temperature test plugs switch See for reference Elbow, 1" MPT X Double O-ring with 1/4" Port and Pressure/Temperature Test Plugs DORMP1-90 Water Supply Valves /4" FPT 24V brass slow open/close valve with end switch 1" FPT 24V PVC solenoid valve with flow control and internal manual bleed lever Individual Double O-Ring Fitting Packs (Qty 2 per pack) (2) 1" barbed double DORB1-90-4HC and (4) SS 1" hose DORB1-S-4HC DORMP1-90 DORMP1-S DORFP1-S DORS1-S o-ring clamps elbows with 1/4" FPT ports, pressure/temperature test plugs, (2) 1" barbed straight double o-ring fittings with (4) 1" SS hose clamps (2) 1" MPT double o-ring elbows with 1/4" FPT ports and pressure/temperature test plugs (2) 1" MPT straight double o-ring fitting s (2) 1" FPT straight double o-ring fitting s (2) 1" copper sweat straight double o-ring fittings with 1/4" FPT ports and pressure/temperature test plugs 1" MPT X Double O-ring DORMP1-S Ground Water/Water Loop Service Accessories " Swivel X Double O-ring DORFP1-S Flow Meter, 1-17 GPM, 1" FPT 1/4" pressure/temperature test plug 1/4" FPT gauge adapter w/ 1/8" heavy duty probe 1/4" MPT PSI gauge Pocket thermometer, 1/8" probe, 0 to +220F 1" Copper Sweat X Double O-ring with 1/4" FPT Port & Pressure/Temperature Test Plugs DORS1-S Supersedes NEW Page 13 of 16
14 GV-Series Optional Domestic Water Heating Pump Module Domestic Hot Water Desuperheater Pump Module (For Either Ground Loop or Ground Water Applications) Hot water desuperheater pump module with ECM motor, 115V-60Hz-1Ph, 6' cord w/115v grounded plug, GVDM-26 5/8" OD copper water line connections, designed to be mounted on GV heat pump cabinet or can be mounted on adjacent wall GVDM-26 GV Unit with optional GVDM-26 Domestic Hot Water Desuperheater Pump Module (Field-Installed) Hot Water Heating Operating Cost Savings: The amount of annual operating cost savings depends on the amount of hot water consumed. The more used, the greater the savings. In the summer months when the heat pump is operating in the cooling mode, the heat recovery system can supply most of the your hot water needs for free, offering a 100% energy savings over conventional electric water heaters. During the winter months when the heat pump is operating in the heating mode, less hot water is available, but at the same time, the electric water heater will consume less electricity. Hot Water Heating Performance: The actual amount of hot water (gallons of hot water per day) generated can vary greatly because of several factors: heat pump system size, hours per day of operation of the heat pump, mode of operation (cooling vs. heating), hot water usage patterns, heat pump water supply system (ground water, ground or pond loop, etc.), and climatic conditions. The gallons of hot water per day are dependent upon the above variables, and in general can range up to 125 gallons per day for a nominal 24,000 BTU heat pump system, and up to 375 gallons per day for a nominal 60,000 BTU heat pump system. Supersedes NEW Page 14 of 16
15 GV-Series Geothermal / Water Source Heat Pump Access panel removed for compressor and control panel section. Blower compartment still sealed for normal operation of unit. Both upper and lower section access panels removed for easy access to all components. NOTE: For field installation of electric heater package, the blower assembly slides out, heater package installs inside cabinet and blower package slides back in. Heater package can be installed from either side for installation flexibility. NOTE: Main control panel can be easily reversed to this side without disconnecting any factory wiring. length access panel removed on side opposite control panel location. Supersedes NEW Page 15 of 16
16 Dimensions Supply Retur n Width Dept h Heigh t Duct Flang e Widt h Heigh t Units A B C D E F G H I J K L M N O P Q R S T U V W X Y G V27-38S1 27-5/ / / / 4 6-7/ 8 2-7/ / / / 8 1-5/ 8 2-1/ 4 3-1/ / / / / / 2 2-1/ / / / / 4 G V51-71S1 32-5/ / / / / / / / / / 4 1-5/ 8 2-1/ 2 3-1/ / / / / / / / / / /1 6 F AIR FILTERS (Factory Supplied) Units Siz e Quantit y Efficiency Ratin g GV x 25 x 2 1 MERV 6 GV x 25 x 2 2 MERV 6 TOP VIEW C S G T R LEFT SIDE VIEW SEE NOTE A K L P Q M N O FRONT VIEW A D H OPTIONAL HEATER PACKAGE ELECTRICAL ENTRANCE LOW VOLTAGE ENTRANCE FLOW CENTER ELECTRICAL ENTRANCE UNIT ELECTRICAL ENTRANCE J RIGHT SIDE VIEW E B SUPPLY AIR SEE NOTE A SEE NOTE A R T G S RETURN AIR FILTER RACK C LOW VOLTAGE ENTRANCE DOMESTIC HOT WATER HEAT EXCHANGER WATER CONNECTIONS CONDENSATE DRAIN LOCATION Y R BACK VIEW Y WATER CONNECTIONS CONDENSATE DRAIN LOCATION NOTE A: PANELS ARE REVERSIBLE ALONG WITH CONTROL PANELS FOR HEAT PUMP AND ELECTRIC HEATER PACKAGE FOR BEST INSTALLATION POSITION. WATER CONNECTIONS CONDENSATE DRAIN LOCATION V U W X MIS-2616 I Supersedes NEW Page 16 of 16 Due to our continuous product improvement policy, all specifications subject to change without notice. Before purchasing this appliance, read important energy cost and efficiency information available from your retailer. Form No. S3442 February, 2011 Supersedes: NEW
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