AIRPLANE PARTS CATALOG

Transcription

1 CADET CARD 1 OF 1 Courtesy of Bomar Flying Service PIPER AIRCRAFT CORPORATION PART NUMBER: REISSUED: AUGUST 1, 1999

2 AEROFICHE EXPLANATION AND REVISION STATUS The s Catalog information in this Aerofiche card is arranged in accordance with general specifications of Aerofiche adopted by the General Aviation Manufacturers Association. Conversion of Aerofiche alpha/numeric code numbers: First number is the Aerofiche card identifier. Letter is the horizontal line reference per card. Second number is the vertical line reference per card. Example: 2J16 = Aerofiche card number two of given set, Grid location J16. REVISIONS The information compiled in this Aerofiche s Catalog is kept current by revisions distributed periodically. Each revision is a complete Aerofiche card replacement and supersedes Aerofiche cards of the same number in the set. Revisions to this PA Cadet s Catalog, issued March 1, 1989, are as follows: Aerofiche Effectivity Publication Date Card Effectivity ORG May 19, IR March 17, PR August 1, A2

3 INTRODUCTION This illustrated s Catalog provides simple, positive identification of replacement parts for the Piper Model PA Cadet, manufactured by the Piper Aircraft Corporation of Vero Beach, Florida. NOTE: DO NOT USE THIS CATALOG FOR RIGGING AND INSTALLATION PURPOSES. 1. The Catalog is divided into thirteen major sections as follows: a. Section I to Xll inclusive contains all replacement parts for the complete airplane. Each section is subdivided and each division includes an illustration and a parts listing. b. Section Xlll is the Miscellaneous Group. This group includes an illustration and parts list for the Placards and Exterior Stencils and a listing of the Optional Equipment Kits, Repair Kits and Special Tools. 2. The following is a brief explanation of the columns in the parts lists: (Refer to EXAMPLE below). a. The FIGURE AND INDEX NUMBER column indicates the illustration figure number and its part index number. EXAMPLE; 2-1, the 2 is the figure number and the 1 is the index number. The figure number appears only at the top of each parts list page. b. The PART NUMBER column contains the identifying number of the replacement part and this number must be shown on all parts orders. c. The CODE column is for the purpose of indicating special uses of the part. An explanation of the letter code used is shown on the grid (page) preceding each parts listing and pertains to that listing only. d. The NOMENCLATURE column indicates the part name. This name must be shown on all parts orders. e. The NO. REQ. ( Required) column represents the total quantity of parts used per aircraft per figure when the part is not indented and the quantity of parts used per assembly when the part is indented. The symbol AR listed in this column means as required. f. The SERIAL NUMBERS AFFECTED column indicates the part application by airplane serial number. EXAMPLE Figure and Index Code Nomenclature No. Req. Serial s Affected 2-1 XXXXX-XX DOOR ASSEMBLY - Baggage compartment X -2 XXXXX-XX * TUBE ASSEMBLY - Baggage door latch X -3 XXXXX-XX * * CLEVIS - Door latch tube assembly X -4 XXXXX-XX * * CLIP - Door latch tube assembly X In the Nomenclature column, the next higher assembly relationship of items covered is shown by the degree of indention of each item and is indicated by an asterisk (*). One asterisk signifies one indention, two signifies two indentions, etc. The example listing above is interpreted as follows: If the DOOR ASSEMBLY (not indented) is ordered, it will include the three items indented under the Door Assembly. If the TUBE ASSEMBLY (indented one space) is ordered, it will include the two items indented under the Tube Assembly. If you want only a CLEVIS or CLIP, you order only that item. 1A3

4 3. Piper Aircraft will supply all attaching parts to its customers in any quantity. When purchasing the attaching parts such as nuts, bolts, washers, cotter pins, etc., from Piper Aircraft, the customer or service center need only order the part(s) needed. 4. All items of Optional Equipment are contained in the parts list in their proper sequence and sections. These items were not marked optional, since they are fully identified by their descriptions. HOW TO IDENTIFY A PART IF YOU KNOW WHAT IT LOOKS LIKE AND KNOW WHERE IT IS LOCATED 1. Refer to Figure 1 to determine the section number in which the part is used. 2. Refer to the Table of Contents and locate the section. Note the figure numbers that illustrate the various subgroups of the main section. Select the Figure title you think might contain the part you wish to identify and proceed to the grid (page) specified. If you don t find the part on this illustration, try another figure in this group. 3. Refer to the Figure and Index in the parts listing for complete description of the part. HOW TO ORDER PARTS When ordering parts for your Piper airplanes, please observe the following instructions: a. Place your order with your local distributor or service center. b. Specify the model and serial number of your airplane. c. Specify, Name, Type and Quantity Required. d. Specify the method of shipment: freight, express, parcel post, air express, air freight or air parcel post. Where the nature of the shipment requires it or when no instructions are given, we reserve the right to ship the most suitable way. GENERALINFORMATION a. Shortages All orders are checked before leaving our Shipping Department. A packing slip is enclosed with the shipment. Claims for errors or shortages must be made within three days after receipt of orders. b. Returned Goods No material should be returned without first securing written permission. Material sent in without notice will be held at the owner s risk for thirty days and will then be disposed of as we see fit. Transportation charges must be prepaid on returned goods or the shipment will be refused. c. Transportation Liabilities The Piper Aircraft Corporation cannot be held liable for damages to parts in transit from the factory. If a shipment is received in a damaged condition, have the delivery man or transportation company make a notation of the damage and file your claim with the carrier. In case of concealed damage, do not attempt to remove the part from the shipping container, or try to repair the damage. Call the carrier and have their claim agent inspect the damage before filing your claim with the carrier. 1A4

5 SERIAL NUMBER INFORMATION Serial numbers of the aircraft covered in this parts catalog are as follows: PA Cadet serial numbers and up. SERIAL NUMBER EXPLANATION EXAMPLE TYPE CERTIFICATE DESIGNATION MODEL SEQUENCE NUMBER MODEL CODE 1A5

6 STANDARD PAINT CHART MFG. PIPER PART NUMBER NO. QUART GALLON EXTERIOR POLYURETHANE ENAMEL(Dupont Imron) Blanco (Juneau White) H7848U Trident (Bahama Blue) H7853U Noir (Dakota Black) 99U Espresso (Hickory Brown) H7855U Regimental (Dark Blue) K7891U Limerick Juniper Flame 8554 Bravo 4992 Bordeaux 143 Fanfare Sundown 5146 Pagoda 7455 Spice (Dark Saddle) N Sovereign Oxford Clay Cadet (Light Blue) K Gold Met H8066 Blanco (Juneau White Acrylic) Low Bake AJ570 Catalyst (Activator) 192S Reducer Y8485S Retarder 8100S Accelerator 189S POLYURETHANE PRIMER (Dupont Imron) Wash Primer B Wash Primer Thinner K Acid Thinner B DeSoto Primer A6

7 TABLE OF CONTENTS FIGURE NUMBER FIGURE TITLE GRID NUMBER 1 Complete Airplane...1A11 SECTION I WING GROUP 2 Wing Installation...1A13 3 Wing Leading Edge Assembly...1A17 4 Wing Trailing Edge Assembly...1A21 5 Aileron Assembly...1B1 6 Flap Assembly...1B5 SECTION II FUSELAGE GROUP 7 Fuselage Assembly - Complete...1B9 8 Fuselage Upper Forward Cockpit Assembly...1B13 9 Fuselage Upper Center Cockpit Assembly...1B17 10 Fuselage Lower Forward Cockpit Assembly...1B21 11 Fuselage Lower Aft Cockpit Assembly...1C1 12 Fuselage Aft Section...1C5 13 Fuselage Cabin Door Assembly...1C9 14 Fuselage Enclosure Installation...1C13 SECTION III TAIL SURFACES GROUP 15 Tail Surfaces Installation...1C17 16 Stabilator Assembly...1C21 17 Fin Assembly...1D1 18 Rudder Assembly...1D5 SECTION IV LANDING GEAR GROUP 19 Nose Gear Installation...1D9 20 Nose Gear Strut Assembly...1D13 21 Nose Wheel Assembly (Cleveland)...1D17 22 Main Gear Installation...1D21 23 Main Wheel Assembly...1E1 24 Brake Assembly...1E5 25 Main and Nose Landing Gear Strut Fairing Installation...1E9 26 Handbrake Installation...1E13 27 Toe Brake Installation...1E17 28 Toe Brake Master Cylinder Assembly...1E21 1A7

8 TABLE OF CONTENTS FIGURE NUMBER FIGURE TITLE GRID NUMBER SECTION V CABIN EqUIPMENT GROUP 29 Cockpit Finishing Installation...1F1 30 Carpet Installation...1F5 31 Seats Installation...1F9 32 Vertically Adjustable Front Seat Assembly...1F13 SECTION VI INSTRUMENTS GROUP 33 Instruments Installation (Typical)...1F17 34 Vacuum System Installation...1F21 35 Auxiliary Vacuum System Installation...1G1 36 Pitot Static System Installation...1G5 SECTION VII POWER PLANT GROUP 37 Power Plant Installation...1G9 38 Engine Exhaust System Installation...1G13 39 Engine Baffle Installation...1G17 40 Oil Cooler Installation...1G21 41 Engine Cowl Installation...1H1 42 Engine Controls Installation...1H5 SECTION VIII FUEL SYSTEM GROUP 43 Forward Fuel System Installation...1H9 44 Aft Fuel System Installation...1H13 45 Fuel Tank Assembly...1H17 SECTION IX CONTROL SYSTEM GROUP 46 Control System Installation...1H21 47 Flap Control Installation...1I1 48 Stabilator Trim Installation...1I5 49 Rudder Trim Mechanism Installation...1I9 50 Control Wheel Installation...1I13 51 Rudder Pedal Installation...1I17 SECTION X ENVIRONMENTAL GROUP 52 Cabin Heat and Defroster Installation...1I21 53 Cabin Overhead Air Vent Installation...1J1 1A8

9 TABLE OF CONTENTS FIGURE NUMBER FIGURE TITLE GRID NUMBER SECTION XI ELECTRICAL SYSTEM GROUP 54 Electrical System Installation...1J5 55 Instrument Panel Electrical Installation...1J9 56 Battery Box Installation...1J13 57 External Power Supply Installation...1J17 58 Strobe Lights Installation...1J21 SECTION XII ELECTRONICS GROUP 59 Electric Trim Installation...1K1 60 King KAP 100/150 AutoPilot Installation...1K5 61 Piper Automatic Locator (ELT) Installation (Narco Avionics)...1K9 62 Encoder Installation...1K13 63 Radio, Antenna System, and Static Wicks Installation...1K17 64 Avionics Cooling Installation...1K21 Radio Installation Drawings...1L1 SECTION XIII MISCELLANEOUS GROUP 65 Placards and Exterior Stencils...1L3 Optional Equipment Kits and Repair Kits...1L7 NUMERICAL INDEX 1L9 1A9

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11 Figure 1. Complete Airplane 1A11

12 THIS PAGE INTENTIONALLY LEFT BLANK 1A12

13 Figure 2. Wing Installation 1A13

14 CODE EXPLANATIONS FOR FIGURE 2 A - See Figure 3 for component parts. B - See Figure 4 for component parts. C - See Figure 52 for component parts. D - See Figure 5 for component parts. E - See Figure 6 for component parts. F - Used if navigation or strobe lights are installed. G - Used if navigation or strobe lights are not installed. H - See Figure 5 for component parts. J - Complete kit required if replacing safety walk compound painted on wing. K - Used if recognition lights are installed. 1A14

15 Figure and Index Code Nomenclature No. Req. Serial s Affected DRAWING - Wing Installation WING ASSEMBLY- Left WING ASSEMBLY- Right A * LEADING EDGE ASSEMBLY - Wing inboard, left A * LEADING EDGE ASSEMBLY - Wing inboard, right * LEADING EDGE ASSEMBLY - Wing outboard, left * LEADING EDGE ASSEMBLY - Wing outboard, right B * TRAILING EDGE ASSEMBLY - Wing aft section, left B * TRAILING EDGE ASSEMBLY - Wing aft section, right * RING - Tie down * PAD - Jack * CHANNEL- Wing skin stiffener * SCREW - (MS24694-S56) * STRAP - Spar splice, top and bottom (11.50 L.) * STRAP - Spar splice, top and bottom (24.50" L.) C TANK ASSEMBLY- Fuel, left C TANK ASSEMBLY - Fuel, right H AILERON ASSEMBLY - left H AILERON ASSEMBLY- Right E FLAPASSEMBLY - left E FLAPASSEMBLY - Right G TIPASSEMBLY- Wing, left F TIPASSEMBLY- Wing, left G TIPASSEMBLY - Wmg, right F TIPASSEMBLY- Wing, right 1-14a * STIFFENER - Wing tip, upper, left * STIFFENER - Wing tip, upper, right 1-14b * STIFFENER - Wing tip, lower, left * STIFFENER - Wing tip, lower, right 1-14c K * LENS - Wing tip, left K * LENS - Wing tip, right 1-14d * SHIELD -Recognition light, wing tip, left * SHIELD -Recognition light, wing tip, right J KIT - Pressure sensitive wing walk installation * WING WALK - Safety, wing * WING WALK - Safety, flap * RETAINER - Wing walk SAFETY WALK COMPOUND - Black (one quart can) AR MOULDING - Wing root PLATE ASSEMBLY - Aft wing access, left PLATE ASSEMBLY - Aft wing access, right BUSHING - Flap hinge, center and outboard BUSHING- Flap hinge, inboard CHANNEL- Gang CHANNEL- Gang (PS ) CHANNEL- Gang (PS ) BOLT- (AN3-11A) WASHER - (AN960-10) NUT- (MS C) BOLT - (AN3-13A) WASHER - (AN960-10) NUT - (MS C) 2 When ordering, always specify, Description, and Serial of Aircraft 1A15

16 Figure and Index Code Nomenclature No. Req. Serial s Affected BOLT - (NAS ) WASHER - (AN ) AR WASHER - (AN L) AR NUT- (MS ) BOLT - (NAS464P6LA6) WASHER - (AN L) (under head) WASHER - (AN ) AR WASHER - (AN L) AR NUT - (MS C) NUT- (MS ) BOLT- (AN176-12A) WASHER - (AN ) WASHER NUT- (MS ) BOLT- (AN176-13A) WASHER - (AN ) WASHER NUT- (MS ) BOLT- (AN176-13A) WASHER - (AN ) NUT- (MS ) BOLT- (AN176-13A) WASHER NUT- (MS ) BOLT- (AN176-14A) WASHER - (AN ) NUT- (MS ) SCREW - (MS ) WASHER - (AN960-8L) NUT - (P ) SCREW- (MS ) SCREW- (MS ) SCREW - (MS ) SCREW - (8 x 1/2 L.) Type B NUT- (A1789-8Z-3) SCREW - (8 x 1/2 L ) Type B NUT- (NAS ) SCREW - (MS ) WASHER - (AN960-10) NUT- (MS C) CHANNELASSEMBLY - Gang, bottom, forward CHANNELASSEMBLY - Gang, bottom, rear PLACARD - Flap warning COVER - Leading edge COVER- Inspection COVER- Wing bolt, left COVER - Wing bolt, right BUTTON - Plug (HS K2215) SCREW - (MS ) AR SCREW - (MS ) AR PLACARD - No step SHIM - Wing attachment BUTTON ASSEMBLY - Plug, gear service access (with retaining ring) 2 When ordering, always specify, Description, and Serial of Aircraft 1A16

17 Figure 3. Wing Leading Edge Assembly 1A17

18 CODE EXPLANATIONS FOR FIGURE 3 1A18

19 Figure and Index Code Nomenclature No. Req. Serial s Affected LEADING EDGE ASSEMBLY - Wlng inboard, left LEADING EDGE ASSEMBLY - Wlng inboard, right * RIB ASSEMBLY - Wing nose, Sta , left * RIB ASSEMBLY - Wing nose, Sta 49.25, right * RIB - Wing walk, right * RIB - Wing nose, Sta 57.00, left * RIB - Wing nose, Sta , right * RIB - Wing nose, root, left * RIB - Wing nose, root, right * STRAP - Fuel tank attachment * SKIN ASSEMBLY - Inboard wing * * DOUBLER ASSEMBLY- Leading edge wing * SKIN ASSEMBLY - Leading edge, left * SKIN ASSEMBLY - Leading edge, right * * DOUBLER - Air inlet * SKIN ASSEMBLY- Bottom inboard root, left * SKIN ASSEMBLY - Bottom inboard root, right 1-11a * * STIFFENER - Bottom inboard skin, rear * * STIFFENER - Bottom inboard skin, rear 1-11b * * STIFFENER - Bottom inboard skin, forward * * STIFFENER - Bottom inboard skin, forward * WING WALK- Forward, right * SPAR- Leading edge. inboard, left * SPAR- Leading edge. inboard, right * FITTING ASSEMBLY - Forward spar, left * FITTING ASSEMBLY - Forward spar, right * SKIN ASSEMBLY - Top, inboard root, left * DOUBLER- Forward spar * TUBE ASSEMBLY - Fresh air vent LEADING EDGE ASSEMBLY - Wing outboard, left LEADING EDGE ASSEMBLY- Wing outboard, right * STRAP - Fuel tank attachment, Sta * GASKET - Air duct * SKIN - Middle section, left * SKIN - Middle section, right * SKIN - Aft, top, left * SKIN - Aft, top, right * SKIN ASSEMBLY - Aft, bottom, left * SKIN - Aft, bottom, right * * DOUBLER - Cover plate attachment * SKIN - Forward, left * SKIN - Forward, right * RIB - Wing nose, Sta 88.75, left * RIB - Wing nose, Sta , right * RlB - Wing nose, Sta , left * RIB - Wing nose, Sta , right * RIB - Wing nose, Sta 174, left * RIB - Wing nose, Sta 174, right * RIB ASSEMBLY- Wing nose, Sta , left * RIB ASSEMBLY - Wing nose, Sta , right * SKIN - Forward, left * SKIN - Forward, right * RIB - Wing nose, Sta , left * RIB - Wing nose, Sta , right * RlB - Wng nose, Sta , left * RIB - Wing nose, Sta , right 1 When ordering, always specify, Description, and Serial of Aircraft 1A19

20 Figure and Index Code Nomenclature No. Req. Serial s Affected * STRAP - Skin attachment, Sta , left * STRAP - Skin attachment, Sta , right * RIB - Wing nose, Sta , left * RIB - Wing nose, Sta , right * STRINGER - Skin, leading edge * STRINGER- Skin, leading edge 1 When ordering, always specify, Description, and Serial of Aircraft 1A20

21 Figure 4. Wing Trailing Edge Assembly 1A21

22 CODE EXPLANATIONS FOR FIGURE 4 1A22

23 Figure and Index Code Nomenclature No. Req. Serial s Affected TRAILING EDGE ASSEMBLY - Wing aft section. Ieft TRAILING EDGE ASSEMBLY - Wing aft section, right * SPAR ASSEMBLY - Wing main, left * SPAR ASSEMBLY - Wing main, right * * SPAR ASSEMBLY - Main inboard, left * * SPAR ASSEMBLY- Main inboard, right * * DOUBLER ASSEMBLY- Forward, left * * DOUBLER ASSEMBLY - Forward, right * * DOUBLER ASSEMBLY - Aft, left * * DOUBLER ASSEMBLY - Aft, right * * TEE - Landing gear attachment * * SPAR ASSEMBLY - Main, outboard, left * * SPAR ASSEMBLY - Main, outboard. right * SPAR ASSEMBLY - Wing aft, inboard, left * SPAR ASSEMBLY - Wing aft, inboard, right * * PLATE - Aft spar * SPAR ASSEMBLY - Wing aft, outboard, left * SPAR ASSEMBLY - Wing aft. outboard, right * * DOUBLER - Aft spar, rear * * DOUBLER - Aft spar, rear * SKIN ASSEMBLY- Top, inboard, left * SKIN ASSEMBLY- Top, inboard, right * SKIN ASSEMBLY- Bottom, inboard, left * SKIN ASSEMBLY-Bottom, inboard, right * * DOUBLER - Wing skin, Sta * * DOUBLER ASSEMBLY - Main gear strut fairing attachment * * DOUBLER- Fairing plate, left * * DOUBLER- Fairing plate, right * SKIN ASSEMBLY- Top, outboard, left * SKIN ASSEMBLY- Top, outboard, right * SKIN ASSEMBLY- Bottom, outboard, left * SKIN ASSEMBLY- Bottom, outboard, right * SKIN ASSEMBLY- Wing walk, right * RIB - Sta , left * RIB - Sta , right * RIB - Sta , left * RIB - Sta , right * RIB -Sta , left * RlB-Sta , right * RlB-Sta , left * RIB - Sta , right * RIB ASSEMBLY - Sta 157, left * RIB ASSEMBLY - Sta 157, right * RIB - Sta. 174, left * RIB - Sta. 174, right * RIB - Sta. 190, left * RIB - Sta. 190, right * RIB ASSEMBLY - Sta , left * RIB ASSEMBLY - Sta , right * RIB - Sta 36.22, left * RIB - Sta , right * RIB - Sta , left * RIB - Sta 86.03, right * RIB - Sta , left * RIB - Sta 64.59, right 1 When ordering, always specify, Description, and Serial of Aircraft 1A23

24 Figure and Index Code Nomenclature No. Req. Serial s Affected * RIB - Sta 24.24, left * RIB - Sta , right * STIFFENER - Outboard, left * STIFFENER - Outboard, right * STIFFENER - Inboard, left * STIFFENER - Inboard, right * SUPPORT ASSEMBLY - Flap, inboard, left * SUPPORT ASSEMBLY - Flap, inboard, right * * BEARING - (KP3A) * SUPPORT ASSEMBLY - Flap, center * * BEARING - (KP3A) * SUPPORT ASSEMBLY - Flap, outboand * * BEARING - (KP3A) * DOUBLER - Aft spar, rear, left * DOUBLER - Aft spar, rear, right * HINGE ASSEMBLY - Aileron * HINGE ASSEMBLY - Aileron * SKIN - Top, outboard, Ieft * SKIN - Top, outboard, right * * STRINGER - Support * SKIN - Top, center, left * SKIN - Top, center, right * * CHANNELASSEMBLY - Bellcrank support, left * * CHANNELASSEMBLY - Bellcrank support, right * SKIN ASSEMBLY- Bottom, center, left * SKIN ASSEMBLY-Bottom, center, right * * DOUBLER ASSEMBLY - Pitot head, left * SKIN -Bottom, outboard, left * SKIN -Bottom, outboard, left 1 When ordering, always specify, Description, and Serial of Aircraft 1A24

25 Figure 5. Aileron Assembly 1B1

26 CODE EXPLANATIONS FOR FIGURE 5 1B2

27 Figure and Index Code Nomenclature No. Req. Serial s Affected AILERON ASSEMBLY - Left AILERON ASSEMBLY - Right * SKIN - Aileron, left inboard * SKIN - Aileron right inboard * SKIN - Aileron left outboard * SKIN - Aileron, right outboard * SPAR - Aileron, left * SPAR - Aileron, right * RIB - Aileron, left inboard * RIB - Aileron, right inboard * RIB - Aileron, left center * RIB - Aileron, right center * RIB - Aileron, left outboard * RIB -Aileron, right outboard * DOUBLER - Aileron, left inboard * DOUBLER - Aileron, right inboard * DOUBLER - Aileron, left outboard * DOUBLER - Aileron, right outboard * DOUBLER - Aileron, left center * DOUBLER - Aileron, right center * FlLLER-Aileron * FILLER - Aileron * FlTTlNG-Aileron * SCREW - (MS24694-S53) * WASHER - (AN960-10) * NUT- (MS C) 2 When ordering, always specify, Description, and Serial of Aircraft 1B3

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29 Figure 6. Flap Assembly 1B5

30 CODE EXPLANATIONS FOR FIGURE 6 1B6

31 Figure and Index Code Nomenclature No. Req. Serial s Affected FLAPASSEMBLY - Left FLAPASSEMBLY - Right * SKIN - Flap, bottom, left, inboard * SKIN - Flap, bottom, right, inboard * SKIN - Flap, bottom, left and right, outboard 1 ~ * SKIN - Flap, top, left and right, outboard * HINGE - Flap, inboard, left * HINGE - Flap, inboard, right * BRACKET - Flap hinge center and outboard * SPAR - Flap * RIB - Left flap * RIB - Right flap * RIB - Left flap * RIB - Right flap * RlB - Flap, left, wing, Sta * RIB - Flap, right, wing, Sta * RlB - Flap, left * RIB- Flap, right * RIB - Flap, left, inboard * RIB - Flap, right, inboard * STRIP - Flap rear edge * SKlN - Flap, left, nose * SKIN - Flap, right, nose * SKIN - Flap, top, left, inboard * SKIN - Flap, top, right, inboard * DOUBLER ASSEMBLY - Left * DOUBLER ASSEMBLY - Right 1 When ordering, always specify, Description, and Serial of Aircraft 1B7

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33 Figure 7. Fuselage Assembly - Complete 1B9

34 CODE EXPLANATIONS FOR FIGURE 7 A - See Figure 12 for component parts. B - See Figure 10 for balance of component parts. C - See Figure 11 for balance of component parts. D - See Figure 8 for balance of component parts. E - See Figure 9 for balance of component parts. 1B10

35 Figure and Index Code Nomenclature No. Req. Serial s Affected DRAWING - Fuselage Assembly FUSELAGE ASSEMBLY A * AFT SECTION - Fuselage * SKIN - Cockpit, top, rear * SKIN - Cockpit, left, rear * SKIN - Cockpit, right, rear * SKIN - Cockpit, left side * STUD - Fastener (XX16362 x 3/8 L) * COCKPITASSEMBLY - Fuselage * * SKIN - Cockpit. left side * * SKIN - Cockpit, right side B * * LOWER COCKPITASSEMBLY- Fuselage * * * COVER PLATE - Doubler assembly * * * SKIN - Cockpit, center rear, bottom * * * SKIN - Cockpit, center front, bottom * * * SKIN - Cockpit, front, bottom * * * DOUBLER - Cockpit, left * * * DOUBLER - Cockpit, right * * * DOUBLER - Lower cockpit * * * DOUBLER - Lower cockpit air scoop (with 4 hole) * * * DOUBLER ASSEMBLY - Lower cockpit * * * DOUBLER ASSEMBLY - Lower cockpit, left * * * DOUBLER ASSEMBLY - Lower cockpit, right * * * SCOOP- Cabin air exhaust C * * * LOWER COCKPITASSEMBLY - Aft * * * * SKIN ASSEMBLY - Bottom center 1-22a * * * * SKIN - Bottom center * * * * SKIN - Rear left, bottom * * * * SKIN - Rear right, bottom 1-23a * * * GASKET - Cover plate * * UPPER COCKPITASSEMBLY - Fuselage * * * SKIN - Upper cockpit, top, center * * * SKIN - Windshield, left side,. trim * * * SKIN - Windshield, right side, trim * * * SKIN ASSEMBLY - Upper cockpit, left side, rear window * * * SKIN ASSEMBLY - Upper cockpit, right side, rear window * * * FILLER - Forward upper cockpit, top * * * DOUBLER - Forward upper cockpit, top D * * * UPPER COCKPITASSEMBLY - Forward * * * * COVER - Cowl deck * * * SKIN - Forward upper cockpit, top E * * * UPPER COCKPlTASSEMBLY-Center * * * * SKIN - Window trim, left side, center * * * * SKIN - Window trim, right side, center * * * * SKIN - Upper cockpit, top, front * * * * SKIN - Cockpit, left front * * * * SKIN - Cockpit, right front * * * HANDLE - (N1 2865) STEPASSEMBLY- Fuselage * STRIP - Safety COVER - ADF antenna closeout 1 When ordering, always specify, Description, and Serial of Aircraft 1B11

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37 Figure 8. Fuselage Upper Forward Cockpit Assembly 1B13

38 CODE EXPLANATIONS FOR FIGURE 8 1B14

39 Figure and Index Code Nomenclature No. Req. Serial s Affected UPPER COCKPITASSEMBLY - Forward * FRAME ASSEMBLY - Firewall * * CHANNEL - Upper cockpit assembly, firewall * * CHANNEL - Upper cockpit, firewall, left * * CHANNEL - Upper cockpit, firewall, right * * BEAM - Upper cockpit, firewall * * CHANNELASSEMBLY -Toe brake reinforcement * PANELASSEMBLY - Instrument * * PLATE - Control wheel * * PLATE - Control wheel * * PLATE - Control wheel * * BUSHING - Control wheel * * O RING - Control wheel (MS ) * * CHANNELASSEMBLY * CONTROLASSEMBLY - Heat and defroster * FITTING - Engine mount center, left * FITTING - Engine mount center, right * LONGERON - Upper, left * LONGERON - Upper, right, front * CHANNEL- Left * CHANNEL- Right * WEB - Fuselage, left side * WEB ASSEMBLY - Fuselage, right side * FRAME ASSEMBLY - Upper foward cockpit, left * ZEE - Upper forward cockpit, left * ZEE - Upper forward cockpit, right * FITTING - Upper forward cockpit. Sta..73, left * FITTING - Upper forward cockpit, Sta..73, right * PLATE ASSEMBLY - Voltage regulator support, left * CHANNEL-Sta * FLANGE - Nose cowl attaching, l eft * FLANGE - Nose cowl attaching, right * FLANGE - Nose cowl attaching, top * ANGLE - Stiffener. upper forward cockpit * ANGLE - Stiffener. upper forward cockpit PANEL - Instrument, left 1-31a PANEL- Instrument, right FLANGE - Nose cowl attaching, bottom, right FLANGE - Nose cowl attaching, bottom, left BUMPER - Tee bar BUSHING - Tee bar bumper BOLT- (AN3-13A) WASHER - (AN960-10) NUT- (MS C) CHANNELASSEMBLY - Brake support, left * RATCHET- Brake handle CHANNELASSEMBLY - Brake support, right CHANNEL- Brake support, forward CHANNELASSEMBLY - Brake support, aft VENTASSEMBLY - Battery ANGLE ASSEMBLY- Battery support, left ANGLE ASSEMBLY- Battery support, right BRACKET - Instrument panel, left BRACKET - Instrument panel, right BRACKET - Instrument panel, left BRACKET - Instrument panel, right 1 When ordering, always specify, Description, and Serial of Aircraft 1B15

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41 Figure 9. Fuselage Upper Center Cockpit Assembly 1B17

42 CODE EXPLANATIONS FOR FIGURE 9 1B18

43 Figure and Index Code Nomenclature No. Req. Serial s Affected UPPER COCKPlTASSEMBLY-Center PAN ASSEMBLY - Upper center PAN - Outer PAN - Inner CHANNEL- Left front window, top FRAME ASSEMBLY- Fuselage, Sta CHANNEL- Fuselage frame, left CHANNEL- Fuselage frame, right CHANNELSplice plate PAN ASSEMBLY - Side PAN - Inner PAN - Outer CHANNEL Support CHANNEL- Upper center cockpit, left CHANNEL- Upper center cockpit, right CHANNELASSEMBLY - Upper center fuselage, left CHANNELASSEMBLY - Upper center fuselage, right DOUBLER - Antenna FRAME ASSEMBLY - Canted, fuselage. Sta CHANNELASSEMBLY - Left * * CHANNELASSEMBLY - Right * PLATE ASSEMBLY - Door latch * CHANNEL- Upper cockpit * PLATE - Door latch * CHANNEL - Door latch * PLATE - Door latch * LOOPASSEMBLY - Door latch 1-23a * JAMB- Door, forward RETAINER - Windshield, left, upper RETAINER - Windshield, left, lower RETAINER - Windshield, right, upper RETAINER - Windshield, right, lower FRAMEASSEMBLY-Fuselage, Sta , upper * CHANNEL- Upper frame, left * CHANNEL- Upper frame, right * CHANNEL- Splice plate LONGERON - Upper center cockpit, left LONGERON - Upper center cockpit, right CHANNEL- Upper center cockpit, left CHANNEL- Upper center cockpit, right CHANNEL- Upper center cockpit, left CHANNEL- Upper center cockpit, right HAT ASSEMBLY - Windshield * BRACKET - Windshield * FITTING - Upper engine mount 1-33a LATCH ASSEMBLY- Cabin door CHANNEL- Upper center cockpit, left CHANNEL- Upper center cockpit, right GUSSET-Upper center cockpit, left GUSSET-Upper center cockpit, right PAN ASSEMBLY - Lower, upper cockpit * PAN - Inboard * PAN -Outboard * ANGLE ASSEMBLY - Door holder * CHANNEL- Door frame splice CHANNELASSEMBLY - Right door, front 1 When ordering, always specify, Description, and Serial of Aircraft 1B19

44 Figure and Index Code Nomenclature No. Req. Serial s Affected CHANNEL- Upper cockpit, left CHANNEL- Upper cockpit, right DOUBLER - Shoulder harness,left DOUBLER - Shoulder harness, right GUSSET - Headliner attachment,left GUSSET - Headliner attachment, right CHANNEL- Upper center cockpit,left CHANNEL- Upper center cockpit, right STRlNGER-Uppercentercockpit, left STRINGER - Upper center cockpit, right STIFFENER - Left side, rear SUPPORT - left WEB - Upper center fuselage,.left CHANNEL-Fuselage rear,left CHANNEL - Baggage door frame, front CHANNEL- Baggage door frame, top, inner CHANNEL - Baggage door frame, top, outer GUSSET - Baggage door frame, bottom, rear CHANNEL- Support, left CHANNEL- Support, right HINGE HALF - Baggage door CHANNEL- Upper cockpit, rear, left CHANNEL- Uppercockpit, rear, right DOUBLER - Shoulder harness, rear ANGLE - Support, left ANGLE - Support, right ANGLE - Support, left GUSSET - Baggage door frame, top, rear GUSSET - Baggage door frame, top, front GUSSET- Baggage door frame, bottom, front ANGLE - Window,left BOLT - (AN23-31A) WASHER - (AN960-10L) NUT- (MS C) BUSHING BOLT- (AN44-17A) WASHER - (AN L) NUT- (MS C) BUSHING BOLT - (AN44-17A) WASHER - (AN L) NUT - (MS C) BUSHING 1 When ordering, always specify, Description, and Serial of Aircraft 1B20

45 Figure 10. Fuselage Lower Forward Cockpit Assembly 1B21

46 CODE EXPLANATIONS FOR FIGURE 10 A - See Figure 11 for component parts. 1B22

47 Figure and Index Code Nomenclature No. Req. Serial s Affected LOWER COCKPITASSEMBLY - Fuselage * HAT ASSEMBLY - Inboard * * HAT * * FAIRING - Front * * FAIRING - Aft * HAT ASSEMBLY - Outboard, left * HAT ASSEMBLY - Outboard. right * * HAT - Front, left * * HAT - Front, right * * HAT - Rear, left * * HAT - Rear, right * * FAIRING - Front, left * * FAIRING - Front, right * * FAIRING - Center, left * * FAIRING - Center, right * * FAIRING - Rear *ATTACHMENT - Seat belt * FRAME ASSEMBLY - Fuselage, Sta * FITTING - Engine lower, left * FITTING - Engine lower, right * STRINGER - Rear of spar box, left * STRINGER - Rear of spar box, right * CHANNEL - Lower cockpit, left * CHANNEL- Lower cockpit, right * CHANNEL - Lower cockpit * CHANNEL - Sta , left * CHANNEL - Sta , right * LONGERON - Lower cockpit, left * LONGERON - Lower cockpit, right * BOX ASSEMBLY - Spar lower cockpit * * CHANNEL- Spar box, top * * CHANNEL - Spar box, bottom * * CHANNEL- Spar box, left * * CHANNEL- Spar box, right * * CHANNEL- Spar box, right * * CHANNEL- Spar box, left * * WEB - Spar box, rear * * WEB - Spar box, front * * BRACKET- Flap return spring * PLATE - Tunnel, top, front * CHANNEL - Tunnel, side extension, left * CHANNEL- Tunnel, sideextension, right * CHANNEL - Tunnel, side,.left * CHANNEL - Tunnel, side, right * ANGLE - Tunnel heat duct, left * ANGLE - Tunnel heat duct, right * ANGLE - Tunnel heat duct * BRACKET- Pulley * PLATE ASSEMBLY -Tunnel * BRACKET - Seat belt attachment, left * BRACKET - Seat belt attachment, right * SUPPORT - Rear seat bottom, Left * SUPPORT - Rear seal bottom, right * SUPPORT - Rear seat bottom, left * SUPPORT - Rear seat bottom, right * FITTING - Flap torque tube assembly, left * FITTING - Flap torque tube assembly, right 1 When ordering, always specify, Description, and Serial of Aircraft 1B23

48 Figure and Index Code Nomenclature No. Req. Serial s Affected * BOLT - (AN3-5A) * WASHER - (AN960-10) * WASHER - (AN960-10L) * NUT - (MS C) * BOLT - (AN3-10A) * WASHER - (AN960-10) * NUT - (MS C) * BRACKET - Lower cockpit, left * BRACKET - Lower cockpit, right * BRACKETASSEMBLY - Pulley mounting * HAT ASSEMBLY - Seat belt attachment, left * HAT ASSEMBLY - Seat belt attachment, right * SUPPORT -Torque shaft center * GUSSET - Lower cockpit, left * GUSSET - Lower cockpit, right A * LOWER COCKPITASSEMBLY- Aft 1-47a * * COVER - Inspection access * BLOCK - Rear seat support * BUSHING - Rear seat support * BOLT - (AN3-20A) * WASHER - (AN960-10) * NUT - (MS C) * PLATE - Flap torque tube support, left * PLATE - Flap torque tube support, right * FLOORBOARD - Front, left * FLOORBOARD - Front, right * FLOORBOARD - Rear * BOLT - (MS ) * WASHER - (AN960-D-1) * NUT - (MS C) * BOLT - (MS ) * WASHER - (AN960-D10) * NUT - (MS C) * DOUBLER ASSEMBLY - Transponder antenna access * PLATE - Transponder antenna access * ZEE ASSEMBLY- Tunnel PLATE - Tunnel, top, center front PLATE - Tunnel, top, rear PLATE - Tunnel, top, center rear BRACKETASSEMBLY - Rudder pedal stop, left BRACKETASSEMBLY - Rudder pedal stop, right 1 When ordering, always specify, Description, and Serial of Aircraft 1B24

49 Figure 11. Fuselage Lower Aft Cockpit Assembly 1C1

50 CODE EXPLANATIONS FOR FIGURE 11 1C2

51 Figure and Index Code Nomenclature No. Req. Serial s Affected ~907 LOWER COCKPITASSEMBLY - Aft * CHANNELASSEMBLY - Right * STRINGER ASSEMBLY - Left * CHANNELASSEMBLY - Right * FLOOR ASSEMBLY - Baggage compartment * * FLOOR - Baggage compartment * HAT - Baggage floor, outboard * HAT - Baggage floor, center * CHANNEL- Seat belt attachment * BRACKET - Baggage compartment, Left * BRACKET - Baggage compartment, right * BRACKET - Baggage compartment, left * BRACKET - Baggage compartment, right * DOUBLER ASSEMBLY - Step * BLOCK - Rear seat support * FRAME ASSEMBLY - Lower Sta * * CHANNEL - Lower cockpit * * FITTING - Lower cockpit, left * * FITTING - Lower cockpit, right * * BRACKET - Lower cockpit, left * * BRACKET - Lower cockpit, right * * BRACKET - Rear seat belt support, left * * BRACKET - Rear seat belt support, right ANGLE - Lower cockpit 1 When ordering, always specify, Description, and Serial of Aircraft 1C3

52 THIS PAGE INTENTIONALLY LEFT BLANK 1C4

53 Figure 12. Fuselage Aft Section 1C5

54 CODE EXPLANATIONS FOR FIGURE 12 1C6

55 Figure and Index Code Nomenclature No. Req. Serial s Affected FUSELAGE ASSEMBLY- Aft section * SKIN - Upper * SKIN ASSEMBLY- Side, left * SKIN ASSEMBLY- Side, right * SKIN - Lower side, left * SKIN - Lower side, right * SKIN ASSEMBLY - Lower center * BULKHEAD ASSEMBLY- Fuselage, Sta * * PULLEY * * FAIRLEAD * * BUSHING - Pulley * * BUSHING - Pulley * * BOLT - (AN3-16A) * * WASHER - (AN L) * * NUT- (MS C) * FITTING ASSEMBLY - Upper, Left * FITTING ASSEMBLY - Upper, right * FITTING ASSEMBLY - Lower, Left * FITTING ASSEMBLY - Lower, right * BULKHEAD ASSEMBLY - Fuselage, Sta * * FAIRLEAD * BULKHEAD ASSEMBLY- Fuselage, Sta * * BRACKET - Stabilator trim * * BRACKET-Stabilator trim indicator pulley * * FITTING - Frame, Sta * * DOUBLER - Frame, top, Sta * BULKHEAD ASSEMBLY - Fuselage, Sta * STRINGER ASSEMBLY - Hat section * * BRACKET - Stabilator pulley, Left * * BRACKET - Stabilator pulley, right * STRINGER ASSEMBLY - Hat section * * BRACKET - Stabilator pulley, left * * BRACKET - Stabilator pulley, right * SPACER - Tail skid * DOUBLER - Antenna mount, forward * DOUBLER- Antenna mount, aft * SKID ASSEMBLY - Tail * STRINGER - Top, Sta. 191 to Sta * STRINGER - Top, Sta. 156 to Sta * FITTING ASSEMBLY - Stabilator attachment * * BEARING (DW4K2) * BOLT - (NAS464P3A5) * WASHER - (AN960-10) * WASHER - (AN960-10L) * NUT - (MS21045-L3) * BOLT - (NAS464P3A4) * WASHER - (AN960-10) * WASHER - (AN960-10L) * NUT - (MS21045-L3) DISC - Closeout PLATE ASSEMBLY - Aft fuselage closeout BOLT- (AN34A) WASHER - (AN960-D10) 4 When ordering, always specify, Description, and Serial of Aircraft 1C7

56 THIS PAGE INTENTIONALLY LEFT BLANK 1C8

57 Figure 13. Fuselage Cabin Door Assembly 1C9

58 CODE EXPLANATIONS FOR FIGURE 13 1C10

59 Figure and Index Code Nomenclature No. Req. Serial s Affected DRAWING - Doors Installation DRAWING - Door Snubber Installation DOOR ASSEMBLY - Complete * MOULDING - Cabin door (bulb type) * ARMREST * * PAD ASSEMBLY- Armrest * * COVER ASSEMBLY - Door * * PANELASSEMBLY - Door * RETAINER - Side panel * WINDOW - Cabin door (.080 thick), clear * WINDOW - Cabin door (.125 thick), clear * WINDOW - Cabin door (.080 thick), tinted * WINDOW - Cabin door (.125 thick), tinted * DOOR ASSEMBLY - Cabin (less window and lock assembly) * * HINGE - Cabin door, upper * * HINGE - Cabin door, lower * * RETAINER - Window * * SCREW - Set (1/4-28x1/4 L) * * SCREW - Set (P70FS420-4C) (1/4-20 x 1/4 L ) * * COVER - Cabin door latch * * HANDLE - Cabin door * * KNOB - Door handle * * LATCH ASSEMBLY - Door * * * TUBE ASSEMBLY - Door latch * * * * SPRING - Door latch tube (2.00 L ) * * * * SPRING - Door latch tube (1.0 L ) * * * * BOLT - (AN4-20) * * * * WASHER - (AN ) * * * * NUT- (AN310-4) * * * * COTTER PIN - (MS ) * * * BOX ASSEMBLY - Doorlatch * * * LINK - Door latch mechanism * * * BUSHING - Door latch mechanism * * * HANDLE - Door latch mechanism * * * SPRING - (E S) * * * WASHER - Door latch mechanism * * * LATCH - Cabin door * * * BOLT- (AN21-31) * * * WASHER - (AN960-6) * * * NUT - (AN320-1) * * * COTTER PIN - (MS ) * * * PIN - (MS C-19) * * * COTTER PIN (MS ) * * * PIN - Spring (MS ) * * * WASHER - (AN960-6L) * EXTRUSION -Vinyl * SCREW - (MS ) * WASHER - Teflon * WASHER - (AN960-C816) * LATCH ASSEMBLY- Door, auxiliary * * WASHER - (AN960-C816) * * PAN - Door latch, white * * WASHER * * SPRING - Door latch 1 When ordering, always specify, Description, and Serial of Aircraft 1C11

60 Figure and Index Code Nomenclature No. Req. Serial s Affected * * HANDLE - Door, auxiliary * * CAM - Door latch * * HOOK ASSEMBLY - Door latch (with 1/4 O.D. welded stud) * * BUSHING * * PLATE - Door latch * * PLATE - Door latch * * SCREW- (MS ) * * WASHER - (AN L) * * WASHER - Teflon * * ROLLER - Door latch (3/8 0 D.) * HANDLE - Door, auxiliary latch * WASHER- Neoprene * HANDLE - Door assist (PS ) * SCREW - (AN530-10R36) * PAN - Door latch * * LOCK ASSEMBLY - Cabin door PLACARD - Door lock DOOR HOLDER ASSEMBLY BOLT - (AN23-10A) SEAL- Door snubber (150 long) BUMPER - (SJ-5003) WASHER - Door holder (neoprene) BUSHING - Door holder PLACARD - Door release PIN - (MS C13) WASHER - (AN960416L) NUT- (MS ) PLACARD - Open PLACARD- Latch 1 When ordering, always specify, Description, and Serial of Aircraft 1C12

61 Figure 14. Fuselage Enclosure Installation 1C13

62 CODE EXPLANATIONS FOR FIGURE 14 1C14

63 Figure and Index Code Nomenclature No. Req. Serial s Affected DRAWING - Windshield Installation DRAWING - Window Installation DRAWING - Window Frame Installation WlNDSHlELD - Left, clear (.125 thick) WINDSHIELD - Left, tinted (.125 thick) WlNDSHlELD - Left, clear (.250 thick) WINDSHIELD - Left, tinted (.250 thick) WINDSHIELD - Right, clear(.125 thick) WINDSHIELD - Right, tinted (.125 thick) WINDSHIELD - Right,clear (.250 thidk) WINDSHIELD - Right, tinted (.250 thick) WINDOW ASSEMBLY - Front, left, clear WINDOW ASSEMBLY - Front, left, tinted * WINDOW - Front, left, clear * WINDOW - Front, left, tinted * WlNDOWASSEMBLY-Storm, clear * WlNDOWASSEMBLY-Storm, tinted * * HINGE - Half * LATCH ASSEMBLY - Storm window * HINGE - Half * PIN - Hinge * SCREW - Storm window attachment * WASHER - Shake proof ( ) * WASHER - (MS ) * NUT - Dome (8061-NP) WINDOW - Center, left, clear (.080 thick) WINDOW - Center, left, tinted (.080 thick) WINDOW - Center, left, clear (.125 thick) WINDOW - Center, left, tinted (.125 thick) WINDOW - Center, right, dear (.080 thick) WINDOW - Center, right, tinted (.080 thidk) WINDOW - Center, right, dear (.125 thick) WINDOW - Center, right, tinted (.125 thidk) COVER - Window, right COVER ASSEMBLY - Window frame, center,left COVER ASSEMBLY - Window frame, center, right COVER ASSEMBLY - Window frame, front, left 1-14a COVER ASSEMBLY - Rear,left COVER ASSEMBLY - Rear, right COVER - Windshield bow, upper, left COVER - WindshieW bow, upper, right COLLAR - Inside, left COLLAR - Inside, right COLLAR - Outside, left COLLAR - Outside. right TRIM - Windshield BUTTON - Plug ( ) TRIM STRIP - Windshield. center RETAINER - Front window, front, left RETAINER - Front window top, left RETAINER - Front window bottom, left RETAINER - Front window, rear, left RETAINER - Center window, front, left RETAlNER - Centerwindow, front,right 1 When ordering, always specify, Description, and Serial of Aircraft 1C15