DUCATI. 996Two seater

Transcription

1 GENERAL INFORMATION The present spare parts list enables one to order exactly the right spare parts. When ordering specify: 1) the part s code number followed by its description; 2) the motorcycle s serial number, stamped on the steering head. Reference to right and left apply to the vehicle in terms of its direction of movement. VALIDIT f.m. d.m. f.m.m. d.m.m. Until V.I. From V.I. Up to engine number From engine number RED motorcycle GREY motorcycle BLACK motorcycle YELLOW motorcycle BLUE motorcycle All data are subject to modification without prior notice. MOTOR S.p.A. Uffici Commerciali Amministrativi: Via A. Cavalieri Ducati n Bologna, Italy Telefono Fax Internet

2 CONTENS WORKSHOP SPECIAL TOOLS WORKSHOP SPECIAL TOOLS DIAGNOSIS TESTER MATHESIS GEARCHANGE GEAR-BOX CLUTCH CLUTCH COVER CRANKSHAFT CYLINDERS - PISTONS TIMING FILTERS AND OIL PUMP 27 0 HALF CRANKCASES WATER PUMP - ALTERNATOR COVER ELECTRIC STARTER AND IGNITION HEAD: TIMING HEAD COLLECTORS AND HEAD COVERS THROTTLE BODY ELECTRIC SYSTEM ELECTRIC SYSTEM 5 01 INJECTION SYSTEM EXHAUST SYSTEM INSTRUMENT PANEL FRONT HEAD-LIGHT FRONT FORK FRONT FORK FRAME CLUTCH CONTROL FRONT HYDRAULIC BRAKE REAR HYDRAULIC BRAKE FRONT AND REAR WHEELS REAR WHEEL PIN REAR FRAME-REAR FOOT RESTS REAR SUSPENSION AIR INDUCTION-OIL VENT WATER RADIATOR ASSY COOLING CIRCUIT FUEL TANK FUEL TANK SEAT FAIRING FAIRING OIL COOLER FUEL INFEED MARKING PLATES 3

3 1 WORKSHOP SPECIAL TOOLS

4 1 WORKSHOP SPECIAL TOOLS NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY Timing belt rollers holder 1 wrench Wrench for removing oil filter 1 cartridge Head nuts holder wrench Head mounting base Degree wheel Degree wheel holder tool for 1 ignition advance check Exhaust valve guide punch tool Punch tool to extract valve 1 guide Intake valve guide punch tool Fork feeler gauge2,35 mm Rocker shaft extractor Crankshaft gear holder wrench 1 for tightening nut Punch tool for driving exhaust 1 valve seat Valve lift gauge Check intrument 1 GB Check intrument 1 D Check intrument 1 F Check intrument 1 E Check intrument Half-rings mounting punch tool Punch tool for driving intake 1 valve seat Union for exhaust gas suction A Torque wrench for timing belt Return cap of the valve control 1 gauge Camshaft stroke checking tool Alternator holder wrench for 1 tightening nut Plate for positioning gear 1 engagement fork Crankcases assembling cap Clutch drum holder wrench Seal ring driving tool T.D.C. control gauge Extractor for removal of 1 chain/generator cover Extractor bushing bearing inner 1 ring Sleeve for installing clutch 1 bell gear Extractor for primary drive gear Tool for assembling water pump 1 front seal Tool for assembling water pump 1 front seal 5

5 1.1 WORKSHOP SPECIAL TOOLS ,,, yyy, y

6 1.1 WORKSHOP SPECIAL TOOLS NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY Stopper for driving the half 1 bearing of the steering head base Tool for balancing rear wheel A Coupling Stopper for disassembling the 1 swingarm pivot Tool for assembling the 1 swingarm ball bearings Wrench for adjusting the 1 steering head Wrench for assembling the 1 steering head cap Wrench for front wheel spindle Tool for assembling the 1 steering head bearings Stopper for assembling the 1 rocker needle bearings A Geometry adjustment kit Stopper for assembling the 1 roller bearings of the eccentric hub Tool for assembling chain EPROM chip introducing Stopper for inserting the 1 steering damper bearing Wrench for seat lock nut Stopper for assembling the rear 1 fork roller bearings Wrench for adjusting the 1 eccentric hub Tool for overhauling SHOWA 1 forks - assembling seal ring Tool for holding SHOWA fork 1 spacer EPROM extractor 1 7

7 1.2 DIAGNOSIS TESTER MATHESIS

8 1.2 DIAGNOSIS TESTER MATHESIS NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY Z Bare Mathesis A Italian manual B English manual C German manual D Franch manual E Spanish manual R Main cable Mathesis A Pickup Control cable Q Battery mains cable Mains cable adapter for self 1 diagnosis N Sensor for absolute pressure 1 sampling V Amperometer plier E Adapter for 3 wires Pickup test 1 cable P Sensor for air temperature 1 sampling C Cable for potentiometer 1 adjustement B Test cable and speed indicator 1 adjustement F Adapter for 2 wires Pickup test 1 cable D Adapter for potentiometer 1 adjustement A Sensor for small throttle 1 potentiometer sampling H Sensor for throttle potentiomer 1 sampling G Sensor for air/water 1 temperature sampling M Sfety remote switch L 2 Wires sampling Pickup sensor U Case with sponge Italian memory card English memory card German memory card French memory card Spanish memory card S sticker for case T sticker RH/LH side 1 9

9 2 GEARCHANGE

10 2 GEARCHANGE NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Return spring A Washer A Special screw A Gear stopper assembly Gasket th Gasket th.1, A Copper gasket A Gasket th A Switch Push rod holder Gasket Gear selector spring Ball A 1st,th-2nd,3rd gear selector 2 fork A 5th,6th gear selector fork Fork pin A Shim th Neutral light operating pin A Needle retaining ring (square 1 cross-section) A Special roller (square 6 cross-section) B Complete gearbox drum Shim th A Fork return spring Shim th Shim th Ring A Nut A Gearbox drum control fork Gearchange lever pin A Pin with gearchange lever Gearchange lever return spring N2509 Screw A Washer B Screw A Washer A Centering ring A Stopper plate Shim th Shim th Circlip 1 11

11 12 996Two seater 12 GEAR-BOX 3 LATO FRIZIONE LATO CATENA 1» 5»» 3» 6» 2» 1» 5»» 3» 6» 2»

12 3 GEAR-BOX NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY Shim th Shim th AH Shim th AL Shim th. 1, AN Shim th. 1, A Gearbox main shaft Shim th A Needle bearing A Driving gear 5th sp A Grooved washer th Snap ring A Driving gear 3rd/th sp A Driving gear 6th sp B Driving gear 2nd sp Shim th Shim th A Shim th B Shim th E Shim th F Shim th A Chain sprocket Z= A Sprocket keep plate 1 1 A Screw Shim th Shim th Shim th Shim th A Spacer th A Shim th E Shim th A Complete lay shaft Needle bearing B Driven gear 1st sp Shim th A Driven gear 5th sp A Driven gear th sp A Driven gear 3rd sp A Driven gear 6th sp B Driven gear 2nd sp A Gearbox lay shaft Shim th Shim th AB Shim th AD Shim th. 1, AG Shim th A Complete main shaft Seal ring Needle bearing A Grooved washer th

13 CLUTCH ,,,,,,,

14 CLUTCH NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY Clutch spring A Retainer A Clutch control pin B Screw A Lock washer B Rubber pad B Plate holder hub A Clutch plates set B Lock washer B Clutch drum Screw B Pressure plate A Clutch housing A Bearing A O-ring A Seal ring A Clutch/crankshaft gears pair A Bearing A Circlip - spacer Bearing Spacer B Piston assembly Seal ring A Seal ring A Spring A Clutch cap A Rod protection cover N7335 Screw A Clutch control rod O-ring B Spacer O-ring A Bush Pin B Nut O-ring 1 15

15 5 CLUTCH COVER ,,, yyy,,,,, yyyyy,,, yyy,,,, yyyy,,, yyy,,, yyy,,, yyy,,,, yyyy,, yy,,, yyy,, yy,, yy,, yy,, yy,, yy,, yy,,, yyy,,, yyy,,, yyy,,, yyy,, yy,, yy,,, yyy,,, yyy,,, yyy,,, yyy,,,,,,, yyyyyyy,,,,, yyyyy ,,,, yyyy,, yy,, yy,, yy,, yy,, yy,, yy,, yy,, yy,, yy,, yy,, yy,, yy,,,, yyyy,, yy,,,, yyyy,, yy

16 5 CLUTCH COVER NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY AC Clutch protection cover N2509 Screw A Screw A Oil level inspection cap N25 Screw AC Cover clutch side (GREY) A Cover gasket Bush Seal ring A Shim th Circlip O-ring Locating bush O-ring A Cap D Switch Gasket A Ring C Oil level plate B Screw A Holder N01 Washer B Screw Spacer A Holder Fluid sealant 1 17

17 6 CRANKSHAFT Rif. 17 Tav

18 6 CRANKSHAFT NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Crankshaft (items included) A Special screw A Cap Threaded dowel A Connecting rods pair 1 (6-7- included) A Bush Pin BA Half-bearing (RED) BB Half-bearing (BLUE) A Special screw Woodruff key A Shim th B Shim th C Shim th D Shim th. 2, E Shim th. 2, F Shim th. 2, G Shim th H Shim th I Shim th J Shim th K Shim th. 2, L Shim th. 2, M Shim th N Shim th Lock washer Nut A Nut A Spring washer Woodruff key 1 19

19 CYLINDERS - PISTONS ,, yy,,,,, yyyyy,, yy,,, yyy,,, yyy,,,,,,,,,, yyyyyyyyyy,, yy,,,,,,,,,, yyyyyyyyyy,,, yyy,,,, yyyy GENUINE PARTS Part - code Quantity Made in Italy ,,,, yyyy,, yy,,, yyy,, yy,,, yyy,,,,, yyyyy ,,,,, yyyyy,, yy,, yy,, yy,, yy,, yy,, yy,, yy,, yy,,,,, yyyyy,, yy,, yy,,,, yyyy,,, yyy,, yy,, yy,, yy,,, yyy,,, yyy,,, yyy,,,,, yyyyy,,, yyy,,, yyy

20 7 CYLINDERS - PISTONS NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Complete piston A Piston pin circlip A Piston pin A Piston rings set A Gaskets set Screw AA Cover O-ring D Cylinder-crankcase gasket th A Cylinder-piston fit A Head-cylinder gasket Bush O-ring AA Water inlet union to cylinders N250 Screw A Copper gasket N7335 Screw A Horizontal cylinder water inlet 1 hose A Clamp A Vertical cylinder water inlet 1 hose A Special screw 1 21

21 TIMING MOBILE FISSO

22 TIMING NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY BA Vertical belt outer cover BA Outer central cover BA Horizontal belt outer cover A Vertical belt inner cover A Horizontal belt inner cover Nut A Washer 2 60N25 Screw N2511 Screw A Timing lay shaft A Snap ring Stud bolt A Timing gears pair Lock washer Hexagon nut B Woodruff key A Spacer A Timing belt roller A Belt roller separating washer Washer Elastic-stop ring nut B Timing drive toothed belt A Fixed tensioner roller pin A Bearing A Fixed tensioner bush Circlip Snap ring A Tensioner eccentric A Movable tensioner roller pin FN1 Nut A Movable tensioner roller bush Woodruff key A Spring washer 2 23

23 9 FILTERS AND OIL PUMP ,, yy yyy,,,,, yy,y

24 9 FILTERS AND OIL PUMP NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Complete oil pump A Pump cover A Screw A Aluminium gasket A Pump body A Screw B Woodruff key 1 60N2511 Screw A Spring washer B Screw A Spring washer A Pump drive gear A Bush A Bypass spring Locating bush A Gasket Oil drain plug with magnet A Gasket th Oil filter Oil filter cartridge Nipple O-ring A Screw Snap ring Circlip Reduction bush A Cap Gasket A Bypass valve A Bypass spring A Bypass cap 1 25

25 HALF CRANKCASES ,, yy,,, yyy,,, yyy ,, yy,,, yyy, y

26 HALF CRANKCASES NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY B Complete half-crankcases pair Screw A Bearing holder bush Bearing Screw A Keep plate Bearing Seal ring Bearing Fluid sealant Shim th A Bearing Circlip A Screw B Screw B Screw A Screw Seal ring Circlip B Screw Locating dowel B Stud bolt for fastening head cylinder A Special washer Nut A Aluminium gasket Washer A Bush A Spacer N79 Screw Bearing A Bearing holder bush Bearing 1 27

27 11 WATER PUMP - ALTERNATOR COVER ,, yy, y ,,,,,,, ,, ,,, yyy,, yy,,,,, yy yy y 2,,, yyy,,,, yyyy ,, yy,,,,,,, yyyyyyy 12 2

28 11 WATER PUMP - ALTERNATOR COVER NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY B Generator AB Chain cover B Screw A Bearing B Screw N79 Screw A Washer A A Ring A Bearing A Spacer A Bearing Fluid sealant A Generator cover Locating bush N2511 Screw A Water pump delivery filler Gearbox pin bush Seal ring N25 Screw B Screw Locating dowel O-ring BB Cover C Screw A Ignition inspection cap A Seal A Spacer A Mechanical seal B Water pump fan A Gasket A Complete water pump cover A Copper gasket A Cap A Washer A Bracket A Screw B Screw A Sensor N01 Spring washer Screw B Gasket th A Gasket th A Gasket th O-ring Circlip 1 29

29 12 ELECTRIC STARTER AND IGNITION ,, yy,,, yyy,,, yyy,,, yyy

30 12 ELECTRIC STARTER AND IGNITION NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Complete starter motor 1 (-9 included) N01 Spring washer Nut A Starter motor gasket N25 Screw A Starter motor sprocket Circlip Intermediate gear pin Washer A Intermediate gear assembly Circlip B Screw A Flange A Locating pin Check ring A Ignition flywheel Washer B Inner ring A Needle bearing A Electric starter driven gear A Starter clutch 1 31

31 HEAD: TIMING Registro bilanc. apertura Adjustment Réglage Ventilkäppchen A 1, A 1, A 1, A 1, A A 2, A 2, A 2, A 2, A 2, A 2, A 2, A 2, A 2, A 2, A 2, A 2, A 2, A 2, A 2, A 2, A 2, A 2, A 2, A A 3, A 3, A 3, A 3, A 3, A 3, A 3, A 3, A 3,5 9 Registro bilanc. chiusura Adjustment Réglage Ventilkäppchen B 2, B 2, B 2, B 2, B 2, B 2, B B 3, B 3, B 3, B 3, B 3, B 3, B 3, B 3, B 3, B 3, B 3, B 3, B 3, B 3,7 32

32 13 HEAD: TIMING NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Head (2,3,,6 included) A Intake valve bronze guide AB Oversize valve guide AC Oversize valve guide AD Oversize valve guide A Exhaust valve bronze guide AB Oversize valve guide AC Oversize valve guide AD Oversize valve guide A Intake valve seat AB Oversize intake valve seat AC Oversize intake valve seat A Intake valve A Exhaust valve seat AB Oversize exhaust valve seat AC Oversize exhaust valve seat C Exhaust valve A Valve seal 9... See table E Split rings See table A Closing rocker shaft A L.H. valve return spring A Closing rocker A Closing rocker A R.H. valve return spring A Exhaust opening rocker shaft A Opening rocker A Opening rocker A Intake opening rocker shaft 33

33 1 HEAD

34 1 HEAD NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY Elastic-stop ring nut Washer A Timing belt roller A Belt roller separating washer A Belt roller spacer A Stud bolt A Vertical exhaust camshaft Woodruff key A Vertical intake camshaft Screw AA Cover O-ring A Horizontal intake camshaft A Horizontal exhaust camshaft A Water outlet union N2509 Screw N7335 Screw A Water outlet union A Cap A Cap 35

35 15 COLLECTORS AND HEAD COVERS VERTICAL HEAD ,,,,,, ,,,,,,,,,, 15 1,, ,,,,,, 1 5,,,,,

36 15 COLLECTORS AND HEAD COVERS NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Intake manifold Nut A Stud bolt Aluminium gasket A Screw A Intake duct gasket A Clamp A O-Ring AA Complete cap tachometer side Circlip Bearing Seal ring 13 60N7335 Screw AA Intake valve cover A Intake valves cover gasket BA Central cover A Central cover gasket A Exhaust valves cover gasket AA Exhaust valve cover A Exaust valve cover (horizontal) AA Central cover timing side AA Complete cap timing side Seal ring Bearing Circlip AA Complete cap timing side Spacer N01 Washer A Guide ring N25 Screw 1 37

37 M 996Two seater TAVOLA TABLE BILD TABLA 16 THROTTLE BODY ,,, yyy,,, yyy 9 R

38 16 THROTTLE BODY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Throttle body B Throttle body wiring A Bracket A Fuel pipe A Clamp M A Clamp R A Fuel pipe A Spring Screw A Bypass adjusting screw B Clamp A Fuel pipe A Connector holder B Potentiometer PF09/ A Repair kit B Tie rod A Injector A Circlip 1 39

39 TAVOLA TABLE BILD TABLA 17 ELECTRIC SYSTEM

40 17 ELECTRIC SYSTEM NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Electric wiring A Cover A Sticker schema fusibili A Fuse 3A A Fuse 7.5A A Fuse 15A A Fuse 30A A Special screw D Battery grounding cable Nut A Pin Vibration damper pad A Plate Screw A Battery A Fuse 0A A Battery breather pipe A Clamp Clamp Connector End section Connector A Connector B Plate 1 1

41 ,,,,, 996Two seater TAVOLA TABLE BILD TABLA 17.1 ELECTRIC SYSTEM ,, 2,,,,,,,,, 21 22,,,,,,,,,,,,,,,

42 17.1 ELECTRIC SYSTEM NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Battery box mount Vibration damper pad Vibration damper pad B Battery-solenoid starter cable B Solenoid starter-starter motor 1 cable A Remote switch Bush Screw A Plate A Plate Screw A Regulator A Pad C Holder A Flashing device A Relay A Screw A Plate A Relay Screw A Spring washer Nut A Screw 2 3

43 TAVOLA TABLE BILD TABLA 996Two seater INJECTION SYSTEM

44 1 INJECTION SYSTEM NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY B Injection wiring A Screw Washer Vibration damper pad A Holder Spacer A Coil B Screw A Rubber pad A End section A Connector A Relay A Holder A Vibration damper 15 0A Washer Nut A Rubber cap A EPROM A Injection control unit A Clamp A Fuse 20A A Fuse 5A A Clamp A Clamp Clamp A Pin A Pressure sensor A Vibration damper pad A Spark plug A Head spark plug wiring A Head spark plug wiring A Tube A Plate NON RIMUOVERE 1 5

45 TAVOLA TABLE BILD TABLA 19 EXHAUST SYSTEM

46 19 EXHAUST SYSTEM NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Exhaust gasket A Exhaust manifold A Nut A Spring A Spacer 1 6 0A Holder A Vibration damper pad A Screw A Horizontal head exhaust pipe Washer Screw A Vertical head exhaust pipe Spacer A Washer A Protection Screw A R.H. silencer A Exhaust manifold A L.H. silencer A Spacer Screw A Screw A Gasket A Clamp Nut A Spacer A Cap Nut A Exhaust pipe A Washer A Screw A Copper gasket 2 7

47 TAVOLA TABLE BILD TABLA 20 INSTRUMENT PANEL

48 20 INSTRUMENT PANEL NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Front connection A Air temperature sensor Screw 2 B Screw 2 5 A Speedometer transmission AC Headlight holder A Holder B Screw A Holder Nut Rubber pad B Complete instrument panel A Wiring Warning lamp bulb12v-2.1w Warning lamp bulb12v-1.2w Nut Washer Rubber pad Screw Grip A Speedometer holder Gasket A Speedometer (miles) Tachometer holder Vibration damper sponge A Tachometer A Water thermometer ( F) A Instrument panel wiring N01 El-stop nut A Screw 2 9

49 TAVOLA TABLE BILD TABLA 21 FRONT HEAD-LIGHT Dx 2 Sx 50

50 21 FRONT HEAD-LIGHT NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY B Complete headlight B Screw Bulb Bulb A Cover gasket A Cover A Headlight cover B Screw A Vibration damper Bulb A Headlight cover Bulb A Electric wiring B Screw A R.H. plate A Spring A L.H. plate D Electric wiring A Plate A Screw AB Horn (BLACK) A Spacer Screw Vibration damper pad A Clamp Clamp Turn indicator Turn indicator Cup A Plate A Rubber holder A Relay 2 51

51 TAVOLA TABLE BILD TABLA 22 FRONT FORK STOP RUN ON OFF

52 22 FRONT FORK NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Steering head base assembly A Seal ring A Bearing A Tube A Throttle control A Complete throttle control tube A L.H. handlebar A L.H. switch O-ring A Key-operated switch A Screw B Screw A Shim th B Screw A Circlip A Special screw A Ring nut A Spacer B Screw B Holder A Steering damper B End section A Steering head A Cap B Screw B Screw A R.H. switch A Throttle control transmission A Screw Screw A Cover A Wrench A Cap N01 Washer A R.H. handlebar 1 53

53 TAVOLA TABLE BILD TABLA 5 996Two seater FRONT FORK 22.1,,,,,,,,,, Dx Dx 5Dx 6Sx 1Sx,,,,,,,,, yyy yyy yyy

54 22.1 FRONT FORK NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A L.H. fork leg assembly 1 2 A Screw Clamp Clamp A R.H. fork leg assembly C Complete L.H. slider A Adjusting screw A Special washer C Complete R.H. slider A Dust seal A Seal ring A Check ring A Bush C Stanchion tube A Bush A Centering ring B Damper tube A Flexible collar A Special washer D Spring A Spring coupling A Slider A Rubber cush drive hub C Complete cap A Snap ring A Ring 2 55

55 TAVOLA TABLE BILD TABLA 23 FRAME

56 23 FRAME NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY BB Frame FF1 Nut A Spring A Pin A Front R.H. foot peg B Screw A Screw A Protection A R.H. foot peg holder plate A Ring A Protection A Front L.H. foot peg A0.535 Pin B Screw A Washer O-ring Bush A Rubber pad A Gearchange lever A Gearchange control lever N01 El-stop nut Ball joint A L.H. nut A Gearbox transmission rod N Nut Ball joint A Gearbox transmission rod 1 assembly A L.H. foot peg holder plate A Stud bolt A Plate A Nut A Plate A Complete spring Inner spring A Plate B Screw A Pin A Side stand A Spacer A Switch A Screw 1 57

57 TAVOLA TABLE BILD TABLA 2 CLUTCH CONTROL

58 2 CLUTCH CONTROL NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY AB Clutch drive pump A Lever with dowel A Spare lever pin A Spare bracket A Spare union B Screw A Screw Vibration damper pad A Plate N02 Screw A Cap Complete oil tank FN1 El-stop nut A Clamp A Tube A Special screw A Copper gasket B Clutch control pipe (METAL 1 PLAITED) A Filler Bleed 1 59

59 2 996Two seater TAVOLA TABLE BILD TABLA 25 FRONT HYDRAULIC BRAKE ,,,,,,,,,,, 6 60

60 25 FRONT HYDRAULIC BRAKE NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Front brake pump A Lever with dowel A Spare lever pin A Spare pins and spring A Microswitch B Screw C R.H. brake caliper A Copper gasket A Spare bleed union A Spring A Special screw A Dust seal A Tube Spare cap Complete oil tank A Clamp A Screw Vibration damper pad N02 Screw A Spare bracket Spare union A Bracket A Caliper pump pipe (METAL 1 PLAITED) B Screw B Pads pair C L.H. brake caliper FN1 El-stop nut 1 61

61 TAVOLA TABLE BILD TABLA 26 REAR HYDRAULIC BRAKE

62 26 REAR HYDRAULIC BRAKE NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Holder B Screw A Washer O-ring Bush A Brake control lever N Nut Threaded dowel A Pedal pin A Rubber pad A Screw A Rear brake pump Spring 1 1 0A Fork A Adjuster rod A Clamp A Tube Complete oil tank Cap N02 Screw B Switch A Special screw A Copper gasket Spare union Dust cover A Pads pair C Rear brake line (METAL PLAITED) Screw A Rear brake caliper A Dust seal Spare bleed union Spare pins A Spring 1 63

63 TAVOLA TABLE BILD TABLA 27 FRONT AND REAR WHEELS

64 27 FRONT AND REAR WHEELS NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Nut Washer Speedometer transmission B Screw A Brake disc Seal ring Transmission capstan Bearing A Inner spacer AA Front wheel rim A Front wheel spindle A Clip A Nut A Washer A Washer AA Rear wheel rim Valve A Valve A Stand A Motrocycle s canvas cover (RED) 1 65

65 TAVOLA TABLE BILD TABLA 2 REAR WHEEL PIN

66 2 REAR WHEEL PIN NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Clip A L.H. nut A Washer A Nut B Complete rear sprocket flange A Washer A Bush A Bush A Rubber cush drive hub A Ring gear z= A Circlip A Washer A Hub A Chain (9 Links) A Washer A O-Ring A Caliper holder plate A Circlip A Final drive kit B Rear brake disc A Screw B Screw A Pin 67

67 TAVOLA TABLE BILD TABLA 29 REAR FRAME-REAR FOOT RESTS 51,, yy 36,,,, yyyy,,, yyy,, yy ,, yy,, yy,, yy,, yy, y, y, y ,, yy,y,y Sx 0 Dx Sx 2 Dx Sx Dx Sx 31 Dx 6

68 29 REAR FRAME-REAR FOOT RESTS NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY AB Rear frame Vibration damper pad Bush Nut B Screw A Lock latch A Rear L.H. foot peg A Rear R.H. foot peg A Tool box C Panel Fairlead A Number plate holder Plate Screw A Plate Nut A Screw B Tool bag A Owner s manual A Seat lock A Nut A Nut 23 0C Shim A Screw Self-tapping screw A Hook A Helmet anti-theft wire A Tail lamp B Screw Turn indicator Turn indicator Bulb Cup FN1 El-stop nut N1155 Washer Rubber pad A Locks kit A Screw A L.H. protection A R.H. protection A Rear L.H. foot peg holder plate A Rear R.H. foot peg holder plate B Screw A Pin Ring Spring 2 7 6BN Ball A Washer A Nut Bulb A Rubber pad A Holder AB Cat s eye (AMBER) 2 69

69 TAVOLA TABLE BILD TABLA Two seater REAR SUSPENSION

70 30 REAR SUSPENSION NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY B Shock absorber A Tie rod Ball joint A Nut Ball joint A Nut A Bush A Rocker assembly A Needle bearing A Seal ring B Screw B Screw A Spacer A Screw FF1 Nut Washer A Screw A Bush A Swingarm Needle bearing Seal ring Bearing A Inner spacer A Pin A Upper chain sliding shoer A Lower chain sliding shoe Spacer Screw A Cap A Cap A Screw A Outer spacer A Bush A Bush A Screw A Washer A Swingarm pivot A Bracket A Screw A Protection A Chain guard A Chain adjustment sticker A Spacer 3 71

71 TAVOLA TABLE BILD TABLA 31 AIR INDUCTION-OIL VENT

72 31 AIR INDUCTION-OIL VENT NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY CA Air box (RED) CB Air box (YELLOW) Rubber pad A Hook B R.H. air filter box B Screw A R.H. filter case cover A R.H. air filter A L.H. restriction B Shear rivet A R.H. gasket A Gasket A O-ring A Air funnel A Gasket A Special screw A Special screw A Breather pipe Clamp A Oil breather tank Insert A Plate 1 22 A Screw A Screw Clamp A Breather pipe B Clamp B Breather valve Gasket A L.H. filter case cover A L.H. air filter B L.H. air filter box A L.H. gasket A Washer A R.H. restriction 1 73

73 TAVOLA TABLE BILD TABLA 32 WATER RADIATOR ASSY

74 32 WATER RADIATOR ASSY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Water radiator A Electric fan A Screw A Vibration damper pad Spacer Screw A Holder A Special screw 1 75

75 TAVOLA TABLE BILD TABLA Two seater COOLING CIRCUIT 33,, yy,, yy,,,,,,,,, y yyy yyy yy A A 30 17

76 33 COOLING CIRCUIT NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Water tank A Tank cap B Filler O-ring A Screw A Rubber pad A Tube A Breather pipe A Tube 1 A Clamp A Clamp A Water tank A Union A Holder A Union O-ring N02 Screw Thermistor A Water temperature sensor A Thermal switch Copper gasket N7335 Screw A Hose A Thermostat B Clamp A Hose A Clamp A Cooler/thermostat hose A Hose A Clamp Clamp A Thermostat/pump hose A Union/head hose A Rubber pad A Clamp N01 Washer 2 77

77 TAVOLA TABLE BILD TABLA 3 FUEL TANK

78 3 FUEL TANK NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY CA Fuel tank (RED) CB Fuel tank (YELLOW) AA Fuel tank (unpainted) O-ring A Gasket E Screw A Tank cap A Special screw A Spacer A Rubber pad B Clamp A Exhaust pipe A Special screw A Quick-coupling union B Clamp A Quick-coupling union Screw A Front connection Screw A Copper gasket B Screw Rubber pad A Clip A Rubber pad AA Sticker (RED) 2 79

79 TAVOLA TABLE BILD TABLA 3.1 FUEL TANK

80 3.1 FUEL TANK NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY A Flange A Copper gasket A Cap B Clamp A Filter/pump pipe B Fuel filter A Holder Hexagon nut A End section A Tube A O-ring Self-tapping screw Screw A Fuel pump B Pump holder A Tube A Air separator A O-ring A Tube A Fuel pump filter A O-Ring A Pressure regulator Circlip B Low fuel sensor A Gasket A End section B Manifold A Snap ring 1 1

81 TAVOLA TABLE BILD TABLA 35 SEAT Dx 1 Sx Dx 23 Sx

82 35 SEAT NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY DA Rear fairing (RED) DB Rear fairing (YELLOW) A Screw AA Sticker 996 (RED) AB Sticker 996 (YELLOW) A Holder 1 5 H Screw A Rubber pad N1155 Washer Nut A Rubber pad A Pin A Linkage A Seat N22 Screw A Bracket A Nut A Spring A Spacer A Rubber pad B Screw A Bracket A Sticker A R.H. pad A L.H. pad A Plate A Plate Screw A Pin A Rubber pad A Tail lamp Lens A Two-light bulb 12V 5/21W A Cat s eye A Holder A Washer A Screw A Vibration damper pad A Spacer B Pillion rider seat (RED) BC Pillion rider seat (YELLOW) A Rear fairing (unpainted) A R.H. bracket A L.H. bracket A Bent plate N2509 Screw 2 3

83 TAVOLA TABLE BILD TABLA 36 FAIRING

84 36 FAIRING NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY BA Headlight fairing (RED) BB Headlight fairing (YELLOW) A Headlight fairing (unpainted) A Special screw A R.H. rear-view mirror A Gasket A Fairing fastening kit A Windshield Screw AB R.H. mirror holder Screw Spring A Shear rivet AB L.H. mirror holder A L.H. rear-view mirror Bush Nylon washer 2 5

85 TAVOLA TABLE BILD TABLA 36.1 FAIRING ,,, yyy,,, yyy

86 36.1 FAIRING NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY NOTES NO. CODE NO. DESCRIPTION VALIDITY Q.TY DA R.H. upper half-fairing (RED) DB R.H. upper half-fairing (YELLOW) A R.H. lower half-fairing 1 (unpainted) A R.H. lower half-fairing (RED) AB R.H. lower half-fairing (YELLOW) A Fairing fastening kit A Panel A R.H. upper half-fairing 1 (unpainted) DA L.H. upper half-fairing (RED) DB L.H. upper half-fairing (YELLOW) A Quik fastening A Nylon washer A Clip A Pin A L.H. upper half-fairing 1 (unpainted) A Washer AA Sticker 996 (RED) AB Sticker 996 (YELLOW) BA L.H. lower half-fairing (RED) BB L.H. lower half-fairing (YELLOW) B L.H. lower half-fairing 1 (UNPAINTED) A Air manifold (RED) AB Air manifold (YELLOW) A Manifold (unpainted) A Screw A Front mudguard (RED) AB Front mudguard (YELLOW) A Front mudguard (unpainted) B Shear rivet A Screw A Vibration damper pad AA Sticker desmoquattro (RED) AB Sticker desmoquattro (YELLOW) A Screw AB Cat s eye (AMBER) 2 7