METAL TO METAL BALL VALVES CATALOGUE

Transcription

1 METAL TO METAL BALL VALVES CATALOGUE

2 INDEX JC-TL IN THE WORLD FLOATING AND SEMI TRUNNION BALL VALVES - FIG. 515/530 - ASME-EN-STANDARD. TRUNNION FORGED BALL VALVES - FIG. 6015/ ASME-API-EN STANDARD. FLOATING WELDED BALL VALVES - FIG. B3401 (UDV) - ASME-EN STANDARD. THREE PIECE METAL SEATED BALL VALVES - FIG. N652 ASME CE PED STANDARD. STATE OF THE ART TECHNOLOGY - HOW TO ORDER. DIMENSIONS OIL & GAS INDUSTRY PULP & PAPER INDUSTRY PETRO-CHEMICAL INDUSTRY CHEMICAL INDUSTRY ENERGY INDUSTRY WE DEVELOP VALVES FOR SPECIAL OR STANDARD APPLICATIONS FOR ALL TYPES OF INDUSTRY. 2

3 OUR FACILITIES BARCELONA SPAIN SOUTH AMERICA SAO PAULO BRAZIL QUEBEC CANADA SHARJAH UAE ASIA, SHANGHAI CHINA METAL TO METAL BALL VALVES CATALOGUE w w. c JC-TL is an international dynamic company renowned for it's ability to design, develop and produce ball valves for Oil and Gas, Petrochemical, Pulp and Paper, Energy and General industries for forty years. Modern production methods as well as continuous process improvement result in highly efficient production in accordance with the highest international standards. JC-TL has invested in the development of new products, quality assurance and protection against fugitive emissions in order to assist customers in safely controlling their processes. This is supported by numerous references from satisfied customers located throughout the world. Additionally personalized technical service is offered worldwide by experienced staff through our extensive network of distributors. 3

4 FLOATING AND SEMI TRUNNION BALL VALVES FIG Item Description Material AIM IIM 1 Body A216 Gr.WCB (C 0,25%) A351 Gr. CF8M 2 Body connector A216 Gr.WCB (C 0,25%) A351 Gr. CF8M 3 Ball 316 S.S. + HT-65 Lapped 4 Stem See options 5 Seat ring 316 S.S. + HT-65 Lapped 7 Gland nut Zinc plated carbon steel AISI Disk spring Carbon steel ENP Carbon Steel 9 Stop plate Carbon steel AISI Gland AISI 303 AISI Gland packing 12 Stem thrust seal 316 S.S. + HT Body connector seal AISI 316L + 14 Stop pin Carbon St. Stainless St. 15 Stud A193Gr. B7M A193 Gr. B8M 28 Nut A194 Gr. 2HM A194 Gr. 8M 29 Washer (Only DN-15" & 20") 316 S.S. + HT Seat disk spring Inconel X Seat Seal See options 41 Spacer (DN 40 to DN200) Carbon steel AISI Locking w asher AISI Seat Seal 72 Stem "O" Ring See options P Bar Pressure-Temperature For other materials consult ASME B WCB PN20 WCB PN50 CF8M PN20 CF8M PN50 LCC PN20 LCC PN Temp ºC 4 METAL TO METAL BALL VALVES

5 FULL & REDUCED BORE ASME - API - EN STANDARDS Ball Valves (Class 150/300) General Characteristics, Torque & CV, P&T Rating GENERAL CHARACTERISTICS Fig 515/3530 Series SFF Split Body Floating Ball Full Bore DESIGN STANDARDS Valves design API 6D / ISO ASME B16.34 BS 5351 NF E ISO Body design ASME VIII Div.1 Shell thickness ASME B16.34 BS 5351 ISO Flanges ASME B16.5 Raised face Face to face dimensions ASME B16.10 Long pattern API 6D / ISO EN Series 3, 4 & 12 Actuator mounting flange ISO 5211 Wetted parts materials and bolting NACE MR Shell finishing quality MSS SP 55 Marking API 6D / ISO BS 5351 ISO CE - PED EN 19 TESTS AND CERTIFICATES Quality Assurance ISO 9001 API Q1 CE - PED Fire Safe design BS 6755 Part 2 API 6FA ISO API TH Edition Pressure testing API 598 BS 6755 Part 1 ISO 5208 / ISO NF E EN Other ISO ATEX Torque Values in lbf-ft AT DIFFERENTIAL PRESSURE AT DIFFERENTIAL PRESSURE VALVE SIZE Class 150 Class 300 VALVE SIZE Class 150 Class bar 50 bar 20 bar 50 bar DN 15 (½") DN 65 (2½") 103 *** DN 20 (¾") DN 80 (3 ) DN 25 (1") DN 100 (4 ) 201 *** DN 40 (1½") DN 150 (6") 573 *** DN 50 (2 ) DN 200 (8") 968 Cv Values in Gallons/min DN 15 (½ ) DN 20 (¾ ) DN 25 (1 ) DN 40 (1½ ) DN 50 (2 ) DN 65 (2½ ) DN 80 (3 ) DN 100 (4 ) DN 150 (6 ) DN 200 (8") 640 1,160 1,915 4,870 10,440 *** Consult Factory *** 5

6 TRUNNION FORGED BALL VALVES FIG Item Description CARBON STEEL 1 Body A105N A350 LF2 2 Flange End A105N A350 LF2 MATERIAL OF CONSTRUCTION CTION STAINLESS S STEEL A276(304 / 316 / 304L / 316L) 3 Ball 316 S.S. + HT-65 A182 F304 A182 (304 / 316 / 304L / 316L) 7 Seat ring 316 S.S. + HT-65 Lapped 8 Stem 316 S.S. + HT-65 A182 F304 A182 (304 / 316 / 304L / 316L) 13 Gland packing 12 Stem thrust seal 316 S.S. + HT Stop pin Carbon St. Stainless St. 29 Stud A193 Gr B7M A320 L7 A193 Gr B8M 28 Nut A194 Gr 2HM A194 Gr. 8M Pressure-Temperature For A 216 Gr. WCB For other materials consult ASME B16.34 P Bar 100 PN 100 (Class 600) PN 50 (Class 300) PN 20 (Class 150) Temp ºC 6 METAL TO METAL BALL VALVES

7 FULL & REDUCED BORE ASME - API - EN STANDARDS A Ball Valves (Class 150/300) General Characteristics, Torque & CV, P&T Rating GENERAL CHARACTERISTICS Fig 6015/6060 Split Body Trunnion Ball Full Bore/ Reduce Bore STANDARDS COMPLIANCE Valves design API 6D ASME B16.34 ISO En 1983 Body design Torque Values in lbf-ft Valve Size ASME VIII Div. 1 Shell thickness ASME B16.34 Flanges ASME B16.5 Raised Face Face to Face ASME B16.10 Actuator mounting flange ISO 5211 Wetted parts materials and bolting NACE MR Shell finishing quality MSS SP 55 Marking API 6D ISO EN 19 CE - PED TESTS AND CERTIFICATES Quality Assurance ISO 9001 API Q1 CE - PED Fire Safe design API TH Ed. BS 6755 Part 2 Pressure testing API 598 EN Other ISO ATEX AT DIFFERIAL PRESSURE AT DIFFERENTIAL PRESSURE Valve Size Class 150 Class 300 Class 150 Class 300 DN 50 (2") DN 300 (12") 2,867 7,287 DN 80 (3") DN 350 (14") 3,392 8,561 DN 100 (4") DN 400 (16") 4,399 11,160 DN 150 (6") 491 1,223 DN 450 (18") 6,616 16,430 DN 200 (8") 987 2,492 DN 500 (20") 8,296 20,950 DN 250 (10") 1,461 3,658 Cv Values in Gallons/min DN 50 (2") DN 80 (3") DN 100 (4") DN 150 (6") DN 200 (8") DN 250 (10") ,465 3,385 6,038 9,454 DN 300 (12") DN 350 (14") DN 400 (16") DN 450 (18") DN 500 (20") 13,453 17,239 21,946 28,111 34,895 7

8 FLOATING WELDED BALL VALVES FIG. B3401 (UDV) Item Description Materialal C.S. BODY S.S. BODY 1 Body A 105 A 479 Type Body connector A 105 A 479 Type Ball AISI HT-65 (*) 4 Stem 17-4 PH + HT-65 (*) 5 Seat ring AISI HT-65 6 Wrench GGG-40 7 Gland nut Zinc plated carbon st. AISI Disk spring Carbon St. E.N.P. Carbon St. 9 Stop plate Carbon St. AISI Gland AISI HT Gland packing 12 Stem thrust seal AISI HT Stop pin Carbon St. Stainless St. 16 Bolt DIN Zinc plated DIN 933 A2 17 Washer Carbon St. Stainless St. 18 Thrust w asher AISI HT Disk spring Inconel Spacer Carbon St. Stainless St. 46 Washer AISI Seat gasket (*) For high temperature supply: SA 479 XM-19 (Nitronic 50) Pressure-Temperature P Bar 250 A105 CLASS 1500 A479 - Type 316 CLASS Temp ºC * Not recommended for prolonged use above 427º C 8 METAL TO METAL BALL VALVES

9 REDUCED BORE ASME - EN STANDARDS Ball Valves (Class 800/1500) General Characteristics, Torque & CV, P&T Rating GENERAL CHARACTERISTICS Fig.UDV, Series WFR Welded Floating Reduced DESIGN STANDARDS Valves design BS 5351 ISO Shell thickness BS 5351 ISO End to end dimensions Manufacturer's standard Actuator mounting piece ISO 5211 Marking BS 5351 CE Mark > DN1" ATEX ISO TESTS AND CERTIFICATES Quality Assurance ISO 9001 Fire Safe ISO BS 6755 Part 2 API 6FA Pressure testing API 598 BS 6755 Part 1 ISO 5208 / EN Other ISO ATEX Torque Values in lbf-ft VALVE SIZE AT DIFFERENTIAL PRESSURE 300 psi 800 psi 2000 psi 3600 psi DN 15 (½") DN 20 (¾") DN 25 (1") DN 40 (1½") DN 50 (2") Cv Values in Gallons/min DN ½" DN ¾" DN1" DN 1½" DN 2" *** *** 9

10 FIG. N652 Item Description Material AIM IIM 1 Body A216 Gr.WCB (C 0,25%) A351 Gr. CF8M 2 End Connector A 216 Gr.WCB (C 0,25%) A351 Gr. CF8M 3 Ball 304 S.S. + HT-65 Lapped 4 Stem 316 S.S. + HT-65 5 Seat ring 316 S.S. + HT-65 Lapped 6 Wrench Zinc plated carbon steel 7 Gland nut Zinc plated carbon steelel AISI Disk spring Carbon steel ENP Carbon Steel 10 Gland AISI Gland packing 12 Stem thrust seal 13 Body connector seal 14 Stop pin Carbon St. Stainless St. 15 Stud A193Gr. B7M A193 Gr. B8M 10 METAL TO METAL BALL VALVES

11 FULL & REDUCED BORE ASME - CE PED STANDARDS Ball Valves ANSI (Class 900) General Characteristics, Torque & CV, P&T Rating GENERAL CHARACTERISTICS Fig. N652 STANDARDS COMPLIANCE Valves design ASME B16.34 Body design ANME B16.11 Shell thickness ASME B16.34 Butt Welding Ends ASME B16.25 BS 21 DIN 2999 ISO 228 ISO 7-1 Threaded Ends ASME (NPT) Actuator mounting flange ISO 5211 Marking API 6D / ISO BS 5351 ISO CE - PED EN 19 TESTS AND CERTIFICATES Quality Assurance ISO 9001 CE - PED Pressure testing ASME / FCI 70-2 Class IV API 598 Torque Values in lbf-ft AT DIFFERENTIAL PRESSURE VALVE SIZE Class 900 DN 8 (¼") 5 DN 10 (⅜") 5 DN 15 (½") 6 DN 20 (¾") 7 DN 25 (1") 10 DN 40 (1½") 17 DN 50 (2 ) 23 Cv Values in Gallons/min VALVE SIZE Cv Full Bore Reduce DN 15 (½") DN 20 (¾") DN 25 (1") DN 40 (1½") DN 50 (2 )

12 STATE OF THE ART TECHNOLOGY CATALOGUUE w w w. j c - t l. c o m METAL TO METAL BALL VALVES CATALOGUE J C- T L has a wi de range of h igh q u ality an d h igh t echno lo g y b a ll va l v e s at c o m pe t i t i ve p r ices an d in accor dan ce wit h t he ma in In t e r n a t i o nal S t andar ds for all typ e of in du str ies a nd f luid s. J C- T L pro duc e s hi gh-qu ality pr odu cts in th e most co st - ef f ect ive wa y, m aki ng t he m available to you at th e r ig h t time a nd t he rig ht pl a c e, thanks t o t he co-or din ation between ou r s ub sid a ries a ll o v e r t h e Wo rl d. J C- T L o f f e rs yo u w heth er you ar e in oil & ga s, chemica l, pe t r oc h e m i c al, pul p & p aper, power g en er ation or a ny t yp e o f i n d u s t r y as e nd-use r, as con tr actor or as su pp lier, t he rig ht va l v e. We l c o m e t o t he J C-TL wor ld! A u t om at i c L appi ng Mach in e for Small Balls A u t om at i c T e s t Mach in e W ith Abr asive H i g h Pre s s ure T e st To r q u e T e st L ea k age T e s t A u t om at i c L appi ng Mach in e u p to 24 A u t om ac t i c Po l i sh Un it 12

13 HOW TO ORDER METAL SEATED BALL VALVES

14 A Fig. 6015, 6115, 7015, 7115 (Class 150) DN Ød L (RF) L (BW) H1 H2 WEIGHT 50 (2 x 1 1/2") (2 ) (3 x 2") (3 ) (4 x 3") (4 ) (6 x 4") (6 ) (8 x 6") (8 ) (10 x 8") (10 ) (12 x 10") , (12 ) , (14" x 12") , (14") , (16" x 14") , (16") , (18" x 16") , (18") , (20" x 18") , (20") , (24" x 20") , (24") , (30" x 24") , (30") , (32" x 30") , (32") ,036 Series: 6015, 6115, 7015, 7115 PN 20 (Class 150) 850 (34" x 32") , (34") ,755 DN Ød L (RF) L (BW) H1 H2 WEIGHT 900 (36" x34") , (36") 50 ( x 1 1/2") , (2 ) n x F (*) Dimensions in inches and weight in lbs. 80 (3 x 2") (3 ) ISO (4 x 3") (4 ) I 103 A Fig. 6030, , (6 7030, x 4") 7130 (Class ) (6 ) DN Ød L (RF) L (BW) H1 H2 WEIGHT 200 (8 x 6") (2 x 1 1/2") (2 ) (3 x 2") (3 ) (4 x 3") (4 ) (6 x 4") (6 ) (8 x 6") (8 ) (10 x 8") (10 ) (12 x 10") (12 ) (14" x 12") (8 ) (14") (10 x 8") (16" x 14") (10 ) , (12 x 10") , (16") (12 ) , (18" x 16") (14" x 12") , (18") (14") , (16" x 14") , (20" x 18") (16") , (20") (18" x 16") , (18") , (24" x 20") (20" x 18") , (24") (20") , (30" x 24") (24" x 20") , (24") , (30") (30" x 24") , (32" x 30") (30") , (32") (32" x30") , (32") , (34" x 32") (34" x 32") , (34") (36" x34") (34") , (36" x34") , (36") , (36") (*) Dimensions in inches and weight in lbs. (*) Dimensions in mm and weight in kg. B D A 4 x 90º = 360º ØD J C B C DIMENSIONS B Fig. 515 (Class 150) Series DN ØP L L1 ØQ ØR n x ØS ØT X Y h N H M WEIGHT 15 (½ ) x (¾ ") x (1") x (1½ ) x (2 ) x (2½ ) x (3 ) x (4 ) x (6 ) x (8 ) x (*) Dimensions in inches and weight in lbs. B Fig. 530 (Class 300) Series DN ØP L L1 ØQ ØR n x ØS ØT X Y h N H M WEIGHT 15 (½ ) x (¾ ") x (1") x (1½ ) x (2 ) x (3 ) x (4 ) x (6 ) x (*) Dimensions in inches and weight in lbs. B Actuator connection DN ISO 5211 ØA B C ØD n x F G I J 15 (½ ) F x M M12x (¾ ") F x M M12x (1") F x M M12x (1½ ) F xM M18x (2 ) F x M M18x (2½ ) F xM M22x (3 ) F xM M25x (4 ) F xM M28x (6 ) F xM M40x (8 ) F xM M45x (*) Dimensions in inches and weight in lbs. C D Fig. 652 (Class 900) DN A B C ½" xM5 0.4 ¾" xM " xM ½" xM " xM6 0.7 (*) Dimensions in inches ØD Fig. UDV Class 1500 E ØF G H DN L L1 R ØP N h H M We ight ½ " NPT ¾ " NPT " NPT ½ " NPT " NPT (*) Dimensions in inches and weight in lbs. I Nº x J ØK D ACTUATOR CONNECTION DN ISO 5211 B C ød n x F I J ½ " F x M5 M12x1, ¾ " F x M5 M12x1, " F x M6 M12x1, ½ " F x M6 M16x1, " F x M8 M18x1, (*) Dimensions in inches and weight in lbs. METAL TO METAL BALL VALVES

15 JC-TL manufacturing locations JC-TL, Clark Graham Baie D Urfé, Québec, Canada, H9X 3T5 Tel T.F Fax