NELES FLANGED FULL BORE MBV BALL VALVE, SERIES M1 FOR PN RATINGS
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1 NELES FLANGED FULL BORE BV BALL VALVE, SERIES 1 FOR PN RAINGS etso's Neles modular ball valve series 1, offers optimized performance of pulp and paper applications. Series, incorporates etso's leading pulp and paper application know-how in valve technology. Several decade experience of etso has fine tuned this product to deliver P&P customers easy product selection with industry leading performance. Valve series includes seat supported and trunnion mounted ball valve designs covering seat types, size ranges and material options offering comprehensive coverage for most pulp and paper applications needs. Valve deliveries excellent tightness for shutoff as well as delivering good control performance for pulp and paper applications. Optimized modularity can be used as an advantage to cut down costs via reduced spare part inventory and product suitability for wide scope of process applications. Applications Pulp & paper Digesters and fiberlines Liquor service Chemical recovery Sludge treatment P-plants Deinking and recycling plants Steam Paper mill application DN PN 10, 16, 25 and 40. DESIGN FEAURES Size range Pressure classes ightness Separate ball and shaft assure good tightness, even with metal seats, at low shut-off pressure. Bubble tight shut-off with soft seats. Versions, details V-ring gland packing ensures long maintenance-free operation. Spiral wound body joint gasket for leak free operation. Live loaded packing as standard option for trunnion mounted valves. Q-trim option for reduced noise and cavitation. Scraping seat as standard, can be locked. Splined ball/shaft connection for good torque transmission. etric threading runnion design in DN AE Full bore High C v per nominal size. Straight ball opening offers low flow resistance. rue full bore ball (cylindrical flow path). inimized emissions Uninterrupted circular spiral wound body gasket. No bending forces to gland packing. Live loaded gland packing available for seat supported valves EN /201
2 ESO EN EPLODED VIEW, SEA SUPPORED VALVES Upside Upside Upside DN25-40 DN Upside PARS LIS Item Part description aterial 1 Body Stainless steel CF8 / CG8 2 Body cap Stainless steel CF8 / CG8 3 Ball / Q-rim ball Stainless steel AISI 316/CF8/ CG8 4 Spline driver DN hrust ring DN Stainless steel CF8 AISI Stem Stainless steel AISI 329 Seat Stainless steel + cobalt based alloy treme 9 Gland Stainless steel CF8 10 Key Stainless steel AISI Stud Stainless steel A Stud Stainless steel A Hexagon nut Stainless steel A Hexagon nut Stainless steel A Seat (E) Stainless steel + cobalt based alloy 40 Locking ring DN DN 300 Stainless steel AISI Retainer plate Stainless steel AISI Cylindrical pin Stainless steel AISI Spring UNS N06625 Back seal 65 Body gasket, Stainless steel AISI 316 +, filled spiral wound 6 hrust ring Stainless steel AISI Packing or graphite 0 hrust bearing 113 Back seal FP (O-ring) as standard, + polyester (lip seal) optional 150 Disc spring set Electroless nickel plated spring steel (EN ) 2 ECHNICAL BULLEIN /1
3 EN NELES FLANGED FULL BORE BV BALL VALVE, SERIES 1 FOR PN RAINGS Sizes DN / 10"-16", trunnion mounted ball EPLODED VIEW, RUNNION OUNED VALVES PARS LIS Item Part description aterial 1 Body Stainless steel CF8 / CG8 2 Body cap Stainless steel CF8 / CG8 3 Ball Stainless steel AISI 316/CF8 / CG8 5 Shaft Stainless steel -19 Seat Stainless steel + cobalt based alloy 8 Bonnet Stainless steel CF8 9 Gland Stainless steel CF8 10 Key Stainless steel AISI Stud Stainless steel A Stud Stainless steel A Stud Stainless steel A Hexagon nut Stainless steel A2-0 1 Hexagon nut Stainless steel A Hexagon nut Stainless steel A Seat spring Alloy 625 Back seal O-ring (FK) 64 Back-up ring 65 Body gasket Stainless steel AISI filled spiral wound 66 Bonnet gasket 69 Packing ring 0 hrust bearing Cobalt based allo 1 hrust bearing Cobalt based alloy 89 runnion plate Stainless steel, AS A 351 gr. CF8 91 Bearing spacer Cobalt based alloy 99 runnion bearing + Stainless steel 150 Disc spring set Electroless nickel plated spring steel (EN ) ECHNICAL BULLEIN /1 3
4 ESO EN ECHNICAL SPECIFICAION Product type Flanged full bore, ball valve. Split body design. Seat supported design DN runnion design DN PN 10, 16, 25, 40. DN Pressure ratings Size range emperature range C. Depending on the seat material. Design standards Valve body DIN 3840, ISO 121 Valve flanges PN Face-to-face ISO 552/EN Basic series 3, 4 or 12 depending on size and pressure class. Standard materials Body CF8. Ball CF8 + hard chrome. Bearings + graphite. Seats Stainless steel + cobalt based alloy, treme Optional or filled. Seals/gaskets, graphite, FP. Body gasket Spiral wound with or graphite filler. Gland packing (V-rings), graphite. Bolting A2-0 Certification EN material certificates for body and body cap / bonnet. Standard options Degreasing. Q-rim. Anti-Static. (AE). Live loaded construction. Valve testing Each valve is tested for body integrity and seat tightness. he body test pressure is 1.5 x PN. he seat test pressure for metal seated valves is 1.1 x PN. he seat test pressure for soft seats is 6bar. he test medium is inhibited water. Air test upon request. Valve tightness ISO 5208 Rate D for metal seats as standard. Soft seated seat supported valves are bubble tight. Other tightness rates upon request. C v (K v ) -values and resistance coefficients Valve size 1 1 with Q-rim DN C v 90 K v 90 ξ 90 C v 90 K v Locked scraping seat P SANDARD SEA OPIONS General scraping seat S aterials: Seats Stainless steel + cobalt based alloy Seals emperature range C Size range DN Non-compressed form of the back seal. aterials: Seats Stainless steel + cobalt based alloy Seals emperature range C Size range DN ECHNICAL BULLEIN /1
5 EN NELES FLANGED FULL BORE BV BALL VALVE, SERIES 1 FOR PN RAINGS SANDARD SEA OPIONS Scraping seat E for low Δp-applications Body Body cap Soft seat, for general use DN PREFERRED IGHNESS DIRECION Seats Stainless steel + cobalt based alloy Locked seals Spring assisted seals Viton GF O-ring. Springs UNS N06625 emperature range C aximum Δp 16 bar. Note Available only on sizes DN emperature ranges: DN treme () C DN () C DN 250 & 300 Reinforced with carbon () C DN 125, 250 & 300 S seat for trunnion valves P seat for trunnion valves Ball seat: SS steel +Cobalt based alloy Seat seal: Viton GF O-ring. Spring: INCONEL 625. emp. range: C Ball seat: SS steel +Cobalt based alloy Seat seal: FFK O-ring, braided. Spring: INCONEL 625. emp. range: C For temperatures over the specified ranges contact etso. Note: ax. operating pressure differentials for each seat type, see page 6. soft seat Ball seat:. Seat body: Stainless steel. Seat seal: Viton GF O-ring. Spring: INCONEL 625. emp. range: C ECHNICAL BULLEIN /1 5
6 ESO EN VALVE SEA RAINGS Seat supported valves, maximum operating pressure for soft seats 1" - 6" / DN / DN emperature ( F) emperature ( F) " - 4" / DN P (bar) P (bar) 20 8 / DN P (psi) " / DN / DN / DN emperature ( C) emperature ( C) aximum operating pressure for metal seats 60 emperature ( F) " - 2" 580 P (bar) " -16" P (psi) emperature ( C) 0 Soft seat ratings are based on differential pressure with the valve ball in fully closed position and refer seats only. ACUAOR SELECION 1-valve can be equipped with the following etso actuator types: B1C/B1J Pneumatic double acting or spring return actuator. Actuators available for size range DN series manual gear operator for valve sizes DN LK Hand lever for valve sizes DN When selecting other than etso actuators please contact your local etso representative. For the correct actuator selection you need to know the following process data: - valve size and seat type - supply pressure for the actuator - maximum operating differential pressure over the valve in closed position For pneumatic actuator selection use etso Nelprof(R) Control and On-Off sizing and selection software. You can get a copy from you local sales office. 6 ECHNICAL BULLEIN /1
7 EN NELES FLANGED FULL BORE BV BALL VALVE, SERIES 1 FOR PN RAINGS DIENSIONS P R Key acc.to ANSI B1.1 ØO E K ØB1 ØB DN U V A1 S A SEA SUPPORED VALVES YPE PN 1 PN40 (10, 16, 25) 1 PN40 (25) 1L PN25 1K PN16 (10) 1K PN16 1J PN10 DN DIENSIONS (mm) WEIGH (kg) A A1 ØB ØB1 E K ØO P R S U V 1 Q ECHNICAL BULLEIN /1
8 ESO EN RUNNION YPE VALVES DIENSIONS YPE PN 1JW/1JZ PN 10 1KW/1KZ PN 16 1LW/1LZ PN 25 1W/1Z PN 40 DN DIENSIONS (mm) WEIGH (kg) A A1 ØB ØB1 E K ØO P R S U V 1 Q ECHNICAL BULLEIN /1
9 EN NELES FLANGED FULL BORE BV BALL VALVE, SERIES 1 FOR PN RAINGS VALVE + B1C/B1J/B1JA NP NP G F V ØB1* K* J B1C ACUAOR Actuator DIENSIONS, mm F G J V NP kg B1C /4 4.2 B1C /4 9.6 B1C /8 16 B1C /8 31 B1C /2 54 B1C /2 3 B1C /2 131 B1C /4 256 B1C /4 446 B1C Actuator DIENSIONS, inch F G J V NP lbs B1C /4 9 B1C /4 21 B1C /8 35 B1C /8 68 B1C /2 119 B1C /2 161 B1C /2 289 B1C /4 564 B1C /4 983 B1C B1J/B1JA ACUAOR Actuator DIENSIONS, mm F G J V NP kg B1J/B1JA /8 8 B1J/B1JA /8 1 B1J/B1JA /8 30 B1J/B1JA /2 5 B1J/B1JA /2 100 B1J/B1JA /4 15 B1J/B1JA /4 350 B1J/B1JA B1J/B1JA Actuator DIENSIONS, inch F G J V NP lbs B1J/B1JA , /8 20 B1J/B1JA /8 3 B1J/B1JA /8 66 B1J/B1JA /2 126 B1J/B1JA /2 220 B1J/B1JA /4 386 B1J/B1JA /4 1 B1J/B1JA B1J/B1JA ECHNICAL BULLEIN /1 9
10 HOW O ORDER BV ODULAR BALL VALVE, Series A 150 A P V A / 1. sign Low noise construction Q- Attenuator in flow port of ball 2. sign Valve series, face-to-face length Full bore, seat supported, f-to-f length acc. to ISO 552 basic 1 series 3, 4, 12 or 15 depending on size and pressure class. Seat supported DN , trunnion mounted DN sign Pressure rating of body and flanges J PN10 K PN16 L PN25 PN40 4. sign Construction A Standard construction, seat supported V Seat supported, pure soft parts, metal thrust bearing, for peroxide service. sign P S E* C Seat type locked aterials Seat material SS+ Cobalt based hard facing Bearing material + soft treme + soft + unlocked low Δp SS+ Cobalt based hard facing SS+ Cobalt based hard facing locked CK-3CuN + Cobalt based hard facing Back seal material - - / FP W Z runnion mounted 2-seats runnion mounted 1-seat* soft Filled + *) flow direction indicated by an arrow on the body RUNNION OUNED 5. sign Size Seat 025, 040, 050, 065, 080, 100, 125, 150, 200, 250, 300 supported valves runnion 250, 300, 350, 400 mounted valves P S metal metal SS + Cobalt based hard facing SS + Cobalt based hard facing + + soft + C25 + FFK Viton GF 6. sign A C U S Body material CF8 CG8 rim and coating material CF8 (+ Hard Chrome, if metal seat) CG8 (+ Hard Chrome, if metal seat) CK-3CuN CK-3CuN (& ceramic coating, if metal seat) CF8 + CF8 Cobalt based alloy sleeves in flow ports itanium gr C-2 4A (cobalt based coating on ball surface and flow port) aterials Stem material AISI 329 trunnion mounted: -19 (DN ) AISI 329 trunnion mounted: -19 (DN ) Bolting material / thread A2-0 / A2-0 / UNS S31254 A2-0 / AISI 329 Only for seat supported types A2-0 / itanium gr. itanium gr 5 A2-0 / C-2 (soft seats only) 4A (+ Hard Chrome, if metal seat) AISI 329 trunnion mounted: -19 (DN ) A2-0 / 8. sign Packing Body gasket V V-rings, standard F G Live loaded graphite packing for trunnion and seat supported valves Live loaded packing for trunnion and seat supported valves 9. sign odel code A Version 10. sign End connection style EN ype B1 (Ra ), standard, without sign (1) Subject to change without prior notice. Product names in this bulletin are all trademarks of etso Inc. etso Corporation öölönlahdenkatu 2, PO Box 1220, Helsinki, Finland el etso Flow Control Inc. Vanha Porvoontie 229, P.O. Box 304, FI VANAA, Finland. el Fax
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