PLASTIC INJECTION MOULDING MACHINES

Size: px

Start display at page:

Download "PLASTIC INJECTION MOULDING MACHINES"

Edwina Campbell
6 years ago
Views:

1 1 PLASTIC INJECTION MOULDING MACHINES

Plastic Injection Moulding Machines Romi EN

Movements controlled by servo pump Romi EN 70

Romi EN 380 Romi EN 450 1 Injection unit on

movements for clamp opening, core pullers and

Hydraulic circuit designed for high precision

2 Plastic Injection Moulding Machines Romi EN Series sandretto CE Certified. Movements controlled by servo pump Romi EN 70 Romi EN 100 Romi EN 150 Romi EN 200 Romi EN 300 Romi EN 380 Romi EN Injection unit on linear guides results in less friction and highly precise movements. 2 Moving platen without contact with the tie bars keeps the moulding area free of contamination from lubricants 3 Overlap of movements for clamp opening, core pullers and ejector. Hydraulic circuit designed for high precision and repeatability. High performance and low energy consumption. Clamping force ranging from 70 to 450 tonnes. Self lubricating bushes on the toggle

High precision combined with significant reduced consumption and low operation noise.

- Hearing damage - Car horn 1 m - Factory noise/train running - Hydraulic machine EL in motion - Quiet workshop

2 Linear guides on the clamping and injection unit; reduces friction providing better overall performance and

Plastic Injection Moulding Machines Romi EL Series sandretto 1 2 3 SINAMICS S120 High Performance Applications!

The innovative connection via DRIVE-CLiQ is easy, less wirings. DRIVE-CLiQ is a completely digital interface.

3 High precision combined with significant reduced consumption and low operation noise. Romi EL 75 Romi EL 100 Romi EL 150 Romi EL 220 Romi EL 300 CE Certified. - Hearing damage - Car horn 1 m - Factory noise/train running - Hydraulic machine EL in motion - Quiet workshop - Hospital/office 1 m 1 Ball screw for highly precise movement. 2 Linear guides on the clamping and injection unit; reduces friction providing better overall performance and less wear and tear. 3 Servo motor operated. Plastic Injection Moulding Machines Romi EL Series sandretto SINAMICS S120 High Performance Applications! SINAMICS S120 was designed for high performance applications with high efficiency and robustness. The innovative connection via DRIVE-CLiQ is easy, less wirings. DRIVE-CLiQ is a completely digital interface. Servomotors SIMOTICS 1FK7, 1FT6 and 1FT7 are synchronous motors made with permanent magnets (rare earth). Together with SINAMICS, the servomotors provide smooth and fast movements for the machine. Those features from SINAMICS and SIMOTICS are noticed by productivity increase of the machine! 3

Plastic Injection Moulding Machines primax H Series Robust, precise, high technology and excellent productivity with clamping forces ranging

1 Continuous cooling and filtering system of the hydraulic oil which runs totally independently from the system preventing any interference

Romi, in partnership with a leading screw manufacturer, developed a new line of plasticising screws in special alloy which improves the

4 Plastic Injection Moulding Machines primax H Series Robust, precise, high technology and excellent productivity with clamping forces ranging from 220 to 1500 tonnes. Primax H 220h 300h 380h 450h 600h 800h 1100h 1300h 1500h CE Certified. 1 Continuous cooling and filtering system of the hydraulic oil which runs totally independently from the system preventing any interference with the machine s performance. Romi, in partnership with a leading screw manufacturer, developed a new line of plasticising screws in special alloy which improves the plasticising capacity by up to 70%. Specially designed for polyolefin, the screw has a distinct geometric profile that delivers substantial improvements in the material mixing allowing for 50% less master-batch. 2 Electric plasticising is highly energy efficient and produces low noise levels

Plastic Injection Moulding Machines Primax R Series

production demands. 1 Moving platen with T slots.

Higher robustness, durability and resistance are

5 Plastic Injection Moulding Machines Primax R Series Primax r 600r 800r 1100r 1300r 1500r CE Certified. High performance, reliability and cycle repeatability for the packaging industry high production demands. 1 Moving platen with T slots. 2 Structural calculation. Higher robustness, durability and resistance are achieved by calculating and designing the structure using finite elements. Variable displacement pump Energy savings of up to 40%. Better machine performance and longer life of all hydraulic components

CM 10 Romi s high performance and user friendly touch

great tool for creating easy to follow standardised work

6 CM 10 Romi s high performance and user friendly touch screen controls Never more than two taps away from any parameter or process. Print screen: all screens can be captured in BMP files; a great tool for creating easy to follow standardised work sheets. remote access via WiFi (optional). Statistical Process Control and Quality Control as standard. 6

Full log of modifications: all changes made on the

7 CM 15 Alert messages management screen. My Panel: freedom to create your own settings to customise the control to fit your personal needs going beyond the factory pre-sets (optional). Full log of modifications: all changes made on the control are kept with value, time and operator name (what, when and who). 7

Plastic Processing Machines, technology, productivity and efficiency.

height (maximum x minimum) mm 360 x 130 460 x 160 500 x 160 630 x 200 Space between tie bars mm 360 x 360 420 x 420 470 x 470 560 x 560 EUROMAP 370 370 650 800 Screw diameter mm 30 35 40 45 30 35 40

injection pressure bar 2670 1960 1500 1200 2670 1960 1500 1200 2350 1950 1500 1200 2.160 1.750 1.450 1.

ROMI EN 300 ROMI EN 380 ROMI EN 450 Control CM 10 CM 10 CM 10 Mould clamping force t 300 380 450 Maximum opening stroke mm 650 750 880 Mould height (maximum x minimum) mm 750 x 200 750 x 200 880 x

8 Plastic Processing Machines, technology, productivity and efficiency. Plastic Injection Moulding Machine ROMI EN 70 ROMI EN 100 ROMI EN 150 ROMI EN 200 Control CM 10 CM 10 CM 10 CM 10 Mould clamping force t Maximum opening stroke mm Mould height (maximum x minimum) mm 360 x x x x 200 Space between tie bars mm 360 x x x x 560 EUROMAP Screw diameter mm Screw ratio L/D Maximum injection volume cm Maximum injection pressure bar Injection rate cm 3 /s Plasticising capacity g/s Plastic Injection Moulding Machine ROMI EN 300 ROMI EN 380 ROMI EN 450 Control CM 10 CM 10 CM 10 Mould clamping force t Maximum opening stroke mm Mould height (maximum x minimum) mm 750 x x x 250 Space between tie bars mm 650 x x x 800 EUROMAP Screw diameter mm Screw ratio L/D Maximum injection volume cm Maximum injection pressure bar Injection rate cm 3 /s Plasticising capacity g/s Plastic Injection Moulding Machine ROMI EL 75 ROMI EL 100 ROMI EL 150 Control CM 15 e-one e-one Mould clamping force t Maximum opening stroke mm Mould height (maximum x minimum) mm 420 x x x 160 Space between tie bars mm 420 x x x 460 EUROMAP Screw diameter mm Screw ratio L/D Maximum injection volume cm Maximum injection pressure bar Injection rate cm 3 /s Plasticising capacity g/s Plastic Injection Moulding Machine ROMI EL 220 ROMI EL 300 Control e-one CM 15 Mould clamping force t Maximum opening stroke mm Mould height (maximum x minimum) mm 630 x x 200 Space between tie bars mm 560 x x 730 EUROMAP Screw diameter mm Screw ratio L/D ,5 Maximum injection volume cm Maximum injection pressure bar Injection rate cm 3 /s Plasticising capacity g/s

9 ROMI technology at your disposal. Plastic Injection Moulding Machine Primax 220H Primax 300H Primax 380H Primax 450H Primax 600H Control Controlmaster 10 Controlmaster 10 Controlmaster 10 Controlmaster 10 Controlmaster 10 Mould clamping force t Maximum opening stroke mm Mould height (maximum x minimum) mm 630 x x x x x 300 Space between tie bars mm 560 x x x x x 920 EUROMAP Screw diameter mm Screw ratio L/D Maximum injection volume cm Maximum injection 190 bar bar Maximum injection 175 bar bar Maximum injection 175 bar cm 3 /s Maximum injection 140 bar cm 3 /s Plasticising capacity g/s Plastic Injection Moulding Machine Primax 800H Primax 1100H Primax 1300H Primax 1500H Control Controlmaster 10 Controlmaster 10 Controlmaster 10 Controlmaster 10 Mould clamping force t Maximum opening stroke mm Mould height (maximum x minimum) mm 1170 x x x x 500 Space between tie bars mm 1060 x x x x 1400 EUROMAP Screw diameter mm Screw ratio L/D , , Maximum injection volume cm Maximum injection 190 bar bar Maximum injection 175 bar bar Maximum injection 175 bar cm 3 /s Maximum injection 140 bar cm 3 /s Plasticising capacity g/s Plastic Injection Moulding Machine Primax 600R Primax 800R Primax 1100R Control Controlmaster 10 Controlmaster 10 Controlmaster 10 Mould clamping force t Maximum opening stroke mm Mould height (maximum x minimum) mm 1000 x x x 400 Space between tie bars mm 920 x x x 1250 EUROMAP Screw diameter mm Screw ratio L/D Maximum injection volume cm Maximum injection 190 bar bar Maximum injection 175 bar bar Maximum injection 175 bar cm 3 /s Maximum injection 140 bar cm 3 /s Plasticising capacity g/s Plastic Injection Moulding Machine Primax 1300R Primax 1500R Control Controlmaster 10 Controlmaster 10 Mould clamping force t Maximum opening stroke mm Mould height (maximum x minimum) mm 1500 x x 500 Space between tie bars mm 1420 x x 1400 EUROMAP Screw diameter mm Screw ratio L/D , , Maximum injection volume cm Maximum injection 190 bar bar Maximum injection 175 bar bar Maximum injection 175 bar cm 3 /s Maximum injection 140 bar cm 3 /s Plasticising capacity g/s

ROMI: TOTAL PRODUCTION CONTROL INDUSTRIAL CAPACITY Industrial complex centralising all activities involved in productive process.

As a technology generator, Romi has advanced worldwide manufacturing expertise, which enables the company to meet the demands of the global market

TECHNOLOGY IN R&D Constant Investment in technology. Year on year Romi invests in the R&D of its products.

Where all castings for Romi machines are made, as well as supplying directly to other industries.

Strict laboratory tests are performed on every batch of incoming raw material and supplies, as a way to gain better control of the final quality of

10 ROMI: TOTAL PRODUCTION CONTROL INDUSTRIAL CAPACITY Industrial complex centralising all activities involved in productive process. Romi is the market leader and largest Brazilian manufacturer in the sector of plastic processing machines. As a technology generator, Romi has advanced worldwide manufacturing expertise, which enables the company to meet the demands of the global market always offering the right solution for every application, from highly technical engineered parts to the high demanding packaging sector. TECHNOLOGY IN R&D Constant Investment in technology. Year on year Romi invests in the R&D of its products. The result is a company that creates and retains its own designs. FOUNDRY RAW MATERIAL Romi Foundry is one of the most modern in Brazil. Where all castings for Romi machines are made, as well as supplying directly to other industries. With great installed capacity it also exports cast iron. Rigorous control on the arrival of raw material. Strict laboratory tests are performed on every batch of incoming raw material and supplies, as a way to gain better control of the final quality of the product. PRODUCTION TECHNOLOGY Expertise for in-house manufacturing combined with world class components equals total trust in the resulting product. Large investments in highly productive latest generation equipment. Romi develops exclusive controls. The controls are assembled internally, where all the details are thoroughly tested to ensure the best software performance. 10

FOR PLASTIC PROCESSING MACHINES ASSEMBLY Romi machines are assembled in purpose built facilities. The production line is designed to guarantee tight delivery dates.

Once ready, all machines are tested in real life working conditions before being prepared and send to the customers.

Romi s sales team is composed of engineers and highly trained professionals capable of offering reliable support and guidance when choosing the appropriate equipment, targeting to meet all customers

COMMISSIONING AND TRAINING The commissioning is carried out completely by Romi s technicians, from starting up the machine to training the operators.

11 FOR PLASTIC PROCESSING MACHINES ASSEMBLY Romi machines are assembled in purpose built facilities. The production line is designed to guarantee tight delivery dates. A team of engineers and internally trained technicians follow every single detail of the assembly process. Once ready, all machines are tested in real life working conditions before being prepared and send to the customers. PRE SALES SERVICES Before committing to a machine the customers get full attention from our application engineering department matching their needs to the perfect technical and financial solution. Romi s sales team is composed of engineers and highly trained professionals capable of offering reliable support and guidance when choosing the appropriate equipment, targeting to meet all customers expectations. In this final phase, product, applications, mould makers, material and training are taken into account. COMMISSIONING AND TRAINING The commissioning is carried out completely by Romi s technicians, from starting up the machine to training the operators. The machine commissioning follows a strict and detailed technical procedure. The assembly of the equipment is done by Romi engineers with vast experience. Training is also offered off site and on site, during production. Romi s engineers are highly trained not only for installing the machinery but also for running real life tests simulating the actual production conditions, avoiding any problems before installation. AFTER SALES SERVICES Online technical assistance offers quick and efficient solutions. Through RAI - (Romi Integrated Assistance) - the customer receives immediate support and guidance. The spare parts stock gives complete reassurance. Thousands of items are readily available, giving a quick and secure backup. 11

12 Global presence Romi - Germany Romi - UK Romi - France Romi - USA Romi - Spain Romi - Mexico Romi - Brazil Brazil United States Germany France United Kingdom Spain Indústrias ROMI SA Head quarters Av Pérola Byington 56 Santa Bárbara d Oeste SP Brazil Phone +55 (19) Fax +55 (19) sandretto@romi.com Burkhardt+Weber Fertigungssysteme GmbH Burkhardt+Weber-Strasse Reutlingen, Germany Phone Fax info@burkhardt-weber.de ROMI Machine Tools, Ltd 1845 Airport Exchange Blvd Erlanger KY USA Phone +1 (859) Fax +1 (859) sales@romiusa.com Worldwide presence sandretto@romi.com ROMI Europa GmbH Wasserweg 19 D Gross Gerau Germany Phone +49 (6152) Fax +49 (6152) sales@romi-europa.de ROMI in France Sandretto Industrie SAS Parc de Genève, 240 Rue Ferdinand Perrier ST Priest Phone Fax infos@sandretto.fr ROMI in UK Sandretto UK Limited Leigh Road Swift Valley Industrial Estate Rugby CV21 1DS Phone Fax sales@sandretto.co.uk ROMI in Spain Italprensas Sandretto S.A. Calle Comadrán, 15 Pol. Ind. Can Salvatela C.P Barberà del Vallès Phone Fax info@italprensas.com CE safety regulation compliance available only for the European Community or under request. ROMI in Mexico Sandretto Mexico, S de RL de CV Moliere 13, piso 10-B Col. Chapultepec Polanco, C.P ventasmx@romi.com Germany - B+W Informativo MP / IN / 1 / Illustrative pictures - Specifications are subject to change without prior notice - The drawings are not to scale. - Printed in Brazil - Please recycle.

ROMI EL 75 ROMI EL 300 PLASTIC INJECTION MOULDING MACHINES ROMI EL SERIES

ROMI EL 75 ROMI EL 300 PLASTIC INJECTION MOULDING MACHINES ROMI EL SERIES ROMI Industrial Complex in Santa Bárbara d Oeste - SP, Brazil INNOVATION + QUALITY Romi: Since 1930 producing high technology.