FOREWORD ROYAL ENFIELD. We take pleasure in releasing BULLET CLASSIC EFI Spare Parts Catalogue.

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1 FOREWORD We take pleasure in releasing BULLET CLASSIC EFI Spare Parts Catalogue. The Catalogue has been specially designed for selection of correct part number to maintain the vehicle, for its optimum performance, longer life and for enjoying the best running condition. The Royal Enfield Spares are manufactured under stringent quality control to ensure ultimate riding experience. It is therefore important to use only Royal Enfield Genuine Spares. Due to continuous improvement on performance and efficiency of the vehicle since this catalogue was printed, it is possible some illustration, designs etc., found within this catalogue may differ from those found on the vehicle. Such modification will be conveyed through our Technical Service Bulletins, you are requested to update with the correct part numbers in this catalogue. SERVICE HEADQUARTERS : ROYAL ENFIELD (Unit of Eicher Motors Limited) Thiruvottiyur High Road, Thiruvottiyur, Chennai India. Tel : , Fax : Website : Part No / Qty : 500 /Oct. 08 1

2 2 For easy reference and quick identification, the parts are grouped into relevant categories. Details are given in the illustrated Group index. Tips on usage of this catalogue ILLUSTRATION Helps in identifying the shape of the part in its relative assembly FUEL TANK Group No. Alpha-Numeric Key No. for assy. A1 Key Nos. 17, 18, 19 Key No. Which make up the assy. Numeric Key No.

3 PART NUMBER LIST Part Number Description Qty. Remarks Key No. 1. KEY NUMBER (KEY NO.) The numeric key number is provided to serve as the identification of the part with its part number. Serviceable assemblies or kits in a particular group are identified by alpha-numeric key numbers. e.g. A1, A2 etc. In such cases, key numbers of individual items or group number which make up such assembly / kit are given in illustration. 3

4 4 2. PART NUMBER The Part number of the individual item, kit OR the assembly is given in this column for unique identification. The parts for which part numbers are not given, are not individually serviced. 3. DESCRIPTION The description of the part assigned to the individual item kit / assembly is mentioned in this column. 4. QUANTITY The number of individual items, kits or assemblies required for one vehicle is mentioned here. Though quantity is indicated for oversize (O/S) or undersize (U/S) of some items, it is to be understood that for a vehicle the sizes only is applicable, depending upon the repair / matching requirements. 6. REMARKS For Reference purpose.

5 GROUP INDEX Group No. Description Page No ENGINE CRANK CASE LH - COVER SIDE CRANK CASE RH - COVER SIDE CRANK CASE LH CRANK CASE RH CRANK SHAFT PISTON AND RINGS CYLINDER HEAD ENGINE COVER LH ENGINE COVER RH CLUTCH GEAR TRAIN ASSEMBLY GEAR SHIFTING SILENCER & EXHAUST PIPE EFI COMPONENTS FILTER BOX ASSEMBLY FUEL TANK FRAME SEAT ASSEMBLY CENTER STAND HANDLE BAR & CONTROLS CONTROL CABLES CALIPER ASSEMBLY MASTER CYLINDER ASSEMBLY Group No. Description Page No HEAD LAMP CASING FRONT FORK SWING ARM ASSEMBLY REAR SHOCK ABSORBER BRAKE PEDAL REAR CHAIN FOOT RESTS FRONT WHEEL REAR WHEEL REAR BRAKE FRONT MUDGUARD REAR MUDGUARD BATTERY AND HARNESS SWITCHES AND FITMENTS WARNING INDICATOR & SPEEDOMETER HEAD LAMP TAIL LAMP TRAFFICATOR LIGHTS RR UNIT AND IGNITION COIL TOOL BOX (ELECTRICALS BOX) LH TOOL BOX RH BATTERY CARRIER TOOL KIT PART NUMBER INDEX

6 GROUP INDEX - PICTORIAL ENGINE 1 Page CRANK CASE LH - COVER SIDE Page CRANK CASE RH - COVER SIDE Page CRANK CASE - LH Page CRANK CASE RH Page CRANK SHAFT Page PISTON AND RINGS Page CYLINDER HEAD Page ENGINE COVER - LH Page 38

7 GROUP INDEX - PICTORIAL ENGINE COVER - RH Page CLUTCH GEAR TRAIN ASSEMBLY Page Page GEAR SHIFTING Page SILENCER & EXHAUST PIPE Page EFI COMPONENTS Page FILTER BOX ASSEMBLY Page FUEL TANK Page FRAME Page 58 7

8 GROUP INDEX - PICTORIAL SEAT ASSEMBLY Page CENTER STAND Page HANDLE BAR & CONTROLS Page CONTROL CABLES Page CALIPER ASSEMBLY Page MASTER CYLINDER ASSEMBLY Page HEAD LAMP CASING Page FRONTFORK Page SWINGARM ASSEMBLY Page 80

9 GROUP INDEX - PICTORIAL REAR SHOCK ABSORBER Page BRAKE PEDAL Page REAR CHAIN Page FOOT RESTS Page FRONT WHEEL Page REAR WHEEL Page REAR BRAKE Page FRONT MUDGUARD Page REAR MUDGUARD Page 100 9

10 GROUP INDEX - PICTORIAL BATTERY AND HARNESS Page SWITCHES AND FITMENTS Page WARNING INDICATOR & SPEEDOMETER Page HEAD LAMP Page TAIL LAMP Page TRAFFICATOR LIGHTS Page RR UNIT AND IGNITION COIL Page TOOL BOX (Electricals Box) LH Page TOOL BOX RH Page 118

11 GROUP INDEX - PICTORIAL BATTERY CARRIER TOOL KIT Page 120 Page

12 01-10 ENGINE 12 1

13 01-10 ENGINE Key Part No. Number Description Qty Engine Without EFI Components, Self Start Motor Crank Case LH & RH Assembly with bearings 1 Remarks 13

14 01-15 CRANK CASE LH - COVER SIDE 14

15 01-15 CRANK CASE LH - COVER SIDE Key Part No. Number Description Qty. A Sprag Clutch Assembly Hex. Head Screw Washer Engine Sprocket Needle Bearing Distance Washer, Sprag C utch Circlip Key - Jack Shaft Gear, - Jack Shaft Shaft, Double Gear Double Gear - Starter Drive Hex. Socket Head Cap Screw, M5 X Hex. Socket Head Cap Screw, M5 X Housing Starter Drive Dowel (6mm) Neutral Switch Collar, Mainshaft Clutch Assembly Complete Plain Washer Nylock Nut Ball Bearing Clutch Push Pad Stud M6 X Nut M6X1, Flange Nyloc Type Stud M6 X Stud M6 X Remarks 15

16 01-15 CRANK CASE LH - COVER SIDE 16

17 01-15 CRANK CASE LH - COVER SIDE Key Part No. Number Description Qty Primary Chain Hex. Socket Head Cap Screw, M6X Auto Chain Tensioner Assembly O Ring,Chain Tensioner Assembly Chain Tensioner Pad Bush, Chain Tensioner Pad Plain Washer Stud, Chain Tensioner Pad Stud M6 X Hex. Socket Head Cap Screw, M6 X Stud M6 X Hex. Socket Head Cap Screw, M6X85 1 Remarks 17

18 01-20 CRANK CASE RH - COVER SIDE A2 Key No s 22,23,24,25,26,27 45

19 01-20 CRANK CASE RH - COVER SIDE Key Part No. Number Description Qty. A Cam gear assembly-exhaust with decompressor assembly 1 A Oil Pump Assembly Cam Steady Plate Dowel 6 mm Hex. Socket Head Cap Screw, M6 X Hex. Socket Head Cap Screw, M6 X Nut - Cam Spindle Shim, Cam Gear Pivot Fly Weight Torsion Spring Pin Assembly Cam Gear sub assembly- Exhaust Cam Sleeve Cam Spindle Adjustable Cam Spindle Adjustable ( 0.1 Oversize ) Cam Spindle Adjustable ( 0.2 Oversize ) Cam, Gear - Inlet Cover, Kick Start Shaft Hex Socket Pan Head Screw M5 X Nut Tab Washer FD Sprocket 18 Teeth Distance Piece Oil Seal Circlip 1 Remarks 19

20 01-20 CRANK CASE RH - COVER SIDE A2 Key No s 22,23,24,25,26,27 45

21 01-20 CRANK CASE RH - COVER SIDE Key Part No. Number Description Qty Pump Drive Pinion CSK Socket Head Screw M6 X Gasket, Oil Pump 'O' Ring, Oil Pump Outlet Hex. Socket Head Cap Screw M6 X 'O'- Ring Cap, Pivot Pin Copper Washer Hex Flange Bolt M5 X Hex Socket Head Cap Screw M6 X Starter Motor Assembly Cover Starter Motor Hex Socket, Button Head Screw, M5 X Hydraulic Valve Lifter Roller Tappet Door CSK Socket Head Screw M5 X Rotor And Reluctor Assembly Magneto Key Plain Washer, Hex. Nut M12 X Assembly, Gear Lever Shaft Spacer - Shaft, Gear Lever Hex. Socket Head Cap Screw, M5 X Pivot Bearing, Rocker Shaft Bottom Dowel, Lower Pivot Bearing Stop Pin 1 Remarks 21

22 01-20 CRANK CASE RH - COVER SIDE A2 Key No s 22,23,24,25,26,27 45

23 01-20 CRANK CASE RH - COVER SIDE Key Part No. Number Description Qty 'O' Ring Rocker Shaft Assembly Striker, Gear Change Pin, Pivot Spring, Gear Change Striker Hex. Socket Head Cap Screw, M6 X Pivot Bearing, Rocker Shaft Upper 'O' Ring Black Nitrile Rubber Spacer Spring Pivot, Camplate 'O' Ring 1 Remarks 23

24 01-25 CRANK CASE LH

25 01-25 CRANK CASE LH Key Part No. Number Description Qty Flange Nut - M Stud, M8 X Jack Shaft Circlip Ball Bearing Bearing Spacer Roller Bearing NU Washer, Thrust Needle Bearing Hex Socket Head Cap Screw, M5 X Retainer Plate, Mainshaft Bearing Stud M6 X Ball Bearing Remarks 25

26 01-30 CRANK CASE RH 26

27 01-30 CRANK CASE RH Key Part No. Number Description Qty Needle Bearing Sleeve Gear Needle Bearing Circlip Deep groove Ball Bearing sleeve gear Needle Bearing Washer, Thrust Locating Pin,(Pivot) Dowel - Hollow Bearing Needle Roller Bracket - Pin - Hydraulic - Tappet Hex. Socket Head Cap Screw, M6 x Stud, M8 X Flange Nut-M Bolt, Pawl Washer, Inspection Screw Magnetic plug assembly Suction Filter Asy O Ring-Drain Cap Sump Drain Cap Hex. Flange Bolt M5x Hex. Nyloc Nut M6 X Machined Washer Pawl, Camplate Spring 1 Remarks 27

28 01-30 CRANK CASE RH 28

29 01-30 CRANK CASE RH Key Part Description Qty. Remarks No. Number Loctite 5699 (Alternate : Liquid Sealant 3702) 1 Figure Not Shown 29

30 01-35 CRANK SHAFT 30 1

31 01-35 CRANK SHAFT Key Part Description Qty. No. Number Crank Shaft Assembly 1 Remarks 31

32 01-40 PISTON AND RINGS 32 A

33 01-40 PISTON AND RINGS Key Part No. Number Description Qty. A Piston Assembly With Rings Circlip Ring Set, Std 1 Remarks 33

34 01-45 CYLINDER HEAD 34

35 01-45 CYLINDER HEAD Key Part No. Number Description Qty Cylinder Head Sub Assembly (Cylinder Head, Valve Guide, Valve Seats) Spark Plug - M 14 (WR7DDC4) Dowel (6 mm) Seat,Spring Valve Stem Seal Valve Spring Retainer,Spring Split Collar Rocker Bearing Set-Exhaust Rocker Arm, Exhaust Rocker Arm - Inlet Rocker Bearing Set-Inlet Hex. Socket Head Cap Screw, M6 X Gasket, Rocker Cover Exhaust Gasket, Rocker Cover Inlet Rocker Cover - Exhaust Rocker Cover - Inlet Washer-Seal Hex. Head Screw-Rocker Cover Washer Seal Hex. Head Screw Rocker Cover Valve Exhaust Valve Inlet Damper Pad - Cylinder Barrel Damper Pad - Cylinder Barrel Tapper Damper Pad LH - Cylinder Head 2 Remarks 35

36 01-45 CYLINDER HEAD 36

37 01-45 CYLINDER HEAD Key Part No. Number Description Qty Damper Pad RH - Cylinder Head Stud, Exhaust Cyl. Barrel Assembly Dowel Pin Dowel Pin Gasket MLS Gasket Push Rod Assembly, Exhaust Push Rod Assembly, Inlet 1 Remarks 37

38 02-10 ENGINE COVER LH 38 A1 Key Nos. 1, 12, 13, 14, 15, 16, 17, 19

39 02-10 ENGINE COVER LH Key Part No. Number Description Qty. A LH Cover Sub Assembly Cover, LH Hex. Flange Bolt, M6 X 1 X Hex Screw M6 X Punched Washer Hex Nut M Gear Lever Assembly Sleeve, Gear Lever Oil Seal 14 X 20 X Oil Filler Plug O - Ring (Plug) Clutch Cable Assembly Clutch Operating Lever Assembly Pin, Clutch Operating Lever Cable Clevis, Clutch Operating Lever Spring, Clutch Operating Lever Lock Pin Spring, Clutch Operating Mech Oil Seal INA G 12 X 18 X Gasket, Cover LH Bush 1 Remarks 39

40 02-20 ENGINE COVER RH A2 Key No s 1,2,3,4,12,13,14,15, 16,17,18,19,20,29,30

41 02-20 ENGINE COVER RH Key Part No. Number Description Qty. A Flywheel Magneto Assembly 1 A RH Cover Sub Assembly Cover RH Gasket, Cover Plate Cover Plate, Breather Chamber Hex. Screw, M5 X Gasket - Cover RH Stator & Pulsor Coil Assembly - Three Phase Allen Screw M6 X Hex socket head cap screw M5X Circlip 24N Oil Seal, Crank Feed Jet,Crankshaft RH Hex Flange Bolt M6 X 1 X Cap, Oil Filter O - Ring, Filter Cap Spring Washer O - Ring Spring Cap O - Ring Element - Oil Filter Hex. Flange Bolt, M6 X 1 X Hex. Flange Bolt, M6 X 1 X Hex. Flange Bolt, M6 X 1 X Oil Level Window 1 Remarks 41

42 02-20 ENGINE COVER RH A2 Key No s 1,2,3,4,12,13,14,15, 16,17,18,19,20,29,30

43 02-20 ENGINE COVER RH Key Part No. Number Description Qty Washer, Inspection Screw Inspection Screw, Ignition Timing O - Ring Oil Filler Cap, Metal Sealing Washer Bolt Breather Clip Breathr Pipe Breather Pipe Rotor And Reluctor Assembly 1 Remarks 43

44 02-30 CLUTCH A1

45 02-30 CLUTCH Key Part No. Number Description Qty. A Clutch Assembly Complete Hex. Screw M Ball Bearing Bearing Cup Holder, Clutch Spring Clutch Spring Clutch Hub / Back Plate Clutch Friction Plate Clutch Plain Plate Wheel Clutch Thrust Washer Clutch Drum / Sprocket Needle Roller Bearing SCE Remarks 45

46 02-40 GEAR TRAIN ASSEMBLY 46

47 02-40 GEAR TRAIN ASSEMBLY Key Part No. Number Description Qty. A Lay Shaft Sub Assembly 1 A Main Shaft Sub Assembly Main Shaft Main Shaft 2nd Gear Washer, Thrust Main Shaft 4th Gear Circlip Main Shaft 3rd Gear Main Shaft 1st Gear Lay Shaft Washer, Thrust Lay Shaft 2nd Gear Lay Shaft High Gear Lay Shaft 3rd Gear Lay Shaft 1st Gear Assembly Selector Fork Selector Fork Selector Fork Selector Fork Shaft Circlip Cam Plate Assembly Roller 4 Remarks 47

48 02-50 GEAR SHIFING 48

49 02-50 GEAR SHIFING Key Part No. Number Description Qty Rocker Shaft Assembly Pin,Pivot Striker, Gear Change Spring Spring, Gear Change Striker Spacer Pivot Bearing, Rocker Shaft Upper Hex. Socket Head Cap Screw, M6 X Pivot Bearing, Rocker Shaft Bottom Gear Lever Shaft Assembly Stop Pin O - Ring Hex. Socket Head Cap Screw, M5 X 40 2 Remarks 49

50 03-10 SILENCER AND EXHAUST PIPE 50

51 03-10 SILENCER AND EXHAUST PIPE Key Part No. Number Description Qty Exhaust Pipe Complete Gasket, Exhaust Pipe Oxygen Sensor Flanged Hex. Nut M8X Silencer Assembly Silencer Bracket Front Flange Hex Bolt M8X Flanged Hex. Bolt M8 X Hex. Bolt M6X35 - Is :1364 (Part 1) Plain Washer Hex. Nut M Punched Washer 6.4,Is:2016, Steel Silencer Guard Mushroom Head Screw, M6 X 8 X 1 3 Remarks 51

52 03-20 EFI COMPONENTS

53 03-20 EFI COMPONENTS Key Part No. Number Description Qty Cylinder Head Engine Temperature Sensor O -Ring Insulator O -Ring Manifold-Inlet Hex. Socket Head Cap Screw M6 X Sealing Washer 6 X Adaptor Hex. Socket Head Cap Screw M6 X Nyloc Nut M Throttle Body Injector Seal Ring O -Ring, Injector Cap, Injector Assembly Spacer Stud 1 Remarks 53

54 03-30 FILTER BOX ASSEMBLY 54 15

55 03-30 FILTER BOX ASSEMBLY Key Part No. Number Description Qty Air Filter Box Assembly, With Sticker, Black Air Filter Box Assembly, With Sticker, Classic Green Air Filter Box Assembly, With Sticker, Royal Maroon Air Filter Element Cover Filter Element Hex Nylock Nut Hex Screw, M6 X Lock Washer,Internal Teeth Punched Washer Hex. Nut M Tube Assembly - Air Filter Gasket-Air Filter Mushroom Head Screw M5X Hose Clip Bellows (Ucal) Strap Sticker, Tool Box Assembly RH 1 Remarks 55

56 03-40 FUEL TANK

57 03-40 FUEL TANK Key Part No. Number Description Qty. A Fuel Hose Assembly Fuel Tank Assembly with Sticker, Black Fuel Tank Assembly with Sticker, Classic Green Fuel Tank Assembly with Sticker, Royal Maroon Tank Sticker LH Tank Sticker RH Tank Sticker TOP Thigh Pad RH Thigh Pad LH Sleeve Tube Flanged Hex. Bolt M10 X Flanged Hex. Bolt M10 X Steady Bracket Plain Washer Lock Washer, Internal Teeth B4.3 - IS : Flange Hex. Nut M O-Ring - Fuel Pump Module Fuel Pump Module Washer Copper Washer M6 Screw Fuel Hose Clip Quick Fix Bend Connector Low Fuel Sensor 1 Remarks 57

58 04-10 FRAME 58

59 04-10 FRAME Key Part No. Number Description Qty Frame Comp,Black Frame Comp,Classic Green Frame Comp,Royal Maroon Engine Mounting Plate LH, Black Engine Mounting Plate LH, Classic Green Engine Mounting Plate LH, Royal Maroon Engine Mounting Plate RH, Black Engine Mounting Plate RH, Classic Green Engine Mounting Plate RH,Royal Maroon Flanged Hex. Bolt ½" X Hex Nut With Nyloc Insert Flanged Hex Bolt, M8 X Flanged Hex. Bolt M8 X Plain Washer Hex Nut With Nylon Insert, M Engine Mounting Plate, Rear, Black Engine Mounting Plate, Rear, Classic Green Engine Mounting Plate, Rear, Royal Maroon Flanged Hex Bolt, M8 X Hex Bolt M12 X Plain Washer Hex Nut With Nylock M Bracket (Piece Mudguard) Flanged Hex. Serrated Nut M10X Flanged Hex. Nut M10 X Flange Hex Bolt M10 X 1.25 X Remarks 59

60 04-10 FRAME 60

61 04-10 FRAME Key Part No. Number Description Qty Flange Hex Bolt M10 X 1.25 X Cap Swing Pivot Side Handle, Black Side Handle, Classic Green Side Handle, Royal Maroon 1 Remarks 61

62 04-20 SEAT ASSEMBLY 62

63 04-20 SEAT ASSEMBLY Key Part No. Number Description Qty Spilt Seat Assembly - Rider Cover - Seat Rider Silent Block Assembly Plain Washer Hex. Nut M Spring Bush Spring Steel Flanged Hex. Bolt M Washer Seat Hinge Mtg. Assembly Stud - Seat Mtg Plain Washer 2 Remarks 63

64 04-30 CENTER STAND

65 04-30 CENTER STAND Key Part No. Number Description Qty Center Stand Complete, Black Center Stand Complete, Classic Green Center Stand Complete, Royal Maroon Spindle Plain Washer Split Pin Rubber Stop Spring 2 Remarks 65

66 05-10 HANDLE BAR AND CONTROLS 66 A1 6 Key Nos. All except 7 &

67 05-10 HANDLE BAR AND CONTROLS Key Part No. Number Description Qty. A Handle Bar Assembly Complete Lever & Holder Assembly, LH Handle Bar Complete Switch Module RH Switch Module LH Hand Grip LH Grip Complete, Throttle RH Rear View Mirror LH Rear View Mirror RH 1 9 Clutch Lever Damper Weight Clutch Switch Add On Lead, Clutch Switch 1 Remarks 67

68 05-20 CONTROL CABLES

69 05-20 CONTROL CABLES Key Part No. Number Description Qty Throttle Cable Assembly (twin cable) BI Starter Cable Clutch Cable Assembly Cable Strap 6 inch Cable Strap 8 inch 3 Remarks 69

70 05-30 CALIPER ASSEMBLY 70 1 A

71 05-30 CALIPER ASSEMBLY Key Part No. Number Description Qty. A Disc Brake Assembly Pad Assembly Set Mounting Bracket Assembly Banjo Bolt Washer (Copper) 2 Remarks 71

72 05-40 MASTER CYLINDER ASSEMBLY A

73 05-40 MASTER CYLINDER ASSEMBLY Key Part No. Number Description Qty. A Master Cylinder Assembly Piston Sub Assembly Banjo Bolt Kit Cir Clip Boot Diaphragm Csk. Philips Head Screw Cover Switch Assembly Kit Clamp Bolt Clamp Nut Lever Screw - Lever Lever Disc Socket Button Head Cap Screw Banjo Bolt Washer Brake Hose 1 Remarks 73

74 06-10 HEAD LAMP CASING 74 A1 Key Nos. 2, 3 (38 Nos.), 4 (2 Nos), 5 A2 Key Nos. 1 (2 Nos.), 2, 3 (38 Nos), 4 (2 Nos),

75 06-10 HEAD LAMP CASING Key Part No. Number Description Qty. A Ball Race Kit 1 A Ball Race Kit With Cover Cover Ball Race, Head Lamp Casing Ball 1/ Ball Race, Frame Ball Race, Crown Steering Stem Assembly Black Steering Stem Assembly Classic Green Steering Stem Assembly Royal Maroon Washer Nut (M8) Flange Bolt (M8 70) Plug Screw O Ring Lock Nut Washer Washer Screw Stud (M8 32) Washer Nut Clip, Handle Bar Sleeve, Threaded Sleeve, Plain Allen Bolt (3/8 B.S.F) 1 Remarks 75

76 06-10 HEAD LAMP CASING 76 A1 Key Nos. 2, 3 (38 Nos.), 4 (2 Nos), 5 A2 Key Nos. 1 (2 Nos.), 2, 3 (38 Nos), 4 (2 Nos),

77 06-10 HEAD LAMP CASING Key Part No. Number Description Qty Adaptor Rubber Spacer Bush Cover Tube, Black Cover Tube, Classic Green Cover Tube, Royal Maroon Head Lamp Casing, Black Head Lamp Casing, Classic Green Head Lamp Casing, Royal Maroon Rear Cover Comp With Sticker, Black Rear Cover Comp With Sticker, Black Rear Cover Comp With Sticker, Black 1 Remarks 77

78 06-20 FRONT FORK 78

79 06-20 FRONT FORK Key Part No. Number Description Qty. A Fork LH Assembly - Disc 1 A Fork RH Assembly - Disc Fork End LH Disc Fork End RH - Disc Socket Headed Bolt Copper Packing Cap Oil Lock Seat Pipe Rebound Spring Piston Ring Oil Seal Main Spring Fork Bolt O Ring Flange Bolt Washer Washer Bolt Hex. Head M X Nylock Nut 1 Remarks 79

80 06-30 SWING ARM ASSEMBLY 80

81 06-30 SWING ARM ASSEMBLY Key Part No. Number Description Qty Hex. Flange Bolt Bush Spacer Chain Stay Washer, Shake Proof Hex. Nylock Nut Swing Arm,Black Swing Arm,Classic Green Swing Arm,Royal Maroon 1 Remarks 81

82 06-40 REAR SHOCK ABSORBER

83 06-40 REAR SHOCK ABSORBER Key Part No. Number Description Qty Shock Absorber,Black Shock Absorber,Classic Green Shock Absorber,Royal Maroon Hex Bolt Hex.Bolt, Plain Washer Single Coil Spring Lock Washer Doomed Nut 4 Remarks 83

84 07-10 BRAKE PEDAL 84

85 07-10 BRAKE PEDAL Key Part No. Number Description Qty Brake Pedal Complete Brake Pedal Rubber Support Brake Pedal Washer Flanged Hex.Bolt, M8X Brake Rod Assembly Pin Brake Rod Split Pin 4 X 32 - Is ; Nut, Brake Rod Brake Light Switch Assembly 1 Remarks 85

86 07-20 REAR CHAIN

87 07-20 REAR CHAIN Key Part No. Number Description Qty Chain Guard Assembly Powder Coated Chain O Ring Type (101 Links) Flange Hex. Bolt M8 X 10 2 Remarks 87

88 07-30 FOOT RESTS 88

89 07-30 FOOT RESTS Key Part No. Number Description Qty Sidestand Mtg Complete Black Sidestand Mtg Complete Classic Green Sidestand Mtg Complete Royal Maroon Side Stand Assembly Plain Washer Hex Socket Head Screw M8 X Hex Nylock Nut M Spring Foot Rest Arm, LH Black Foot Rest Arm, LH Classic Green Foot Rest Arm, LH Royal Maroon Sleeve-Lh Flanged Hex. Serrated Nut M10 X Flanged Hex. Bolt M Foot Rest Arm, RH Black Foot Rest Arm, RH Classic Green Foot Rest Arm, RH Royal Maroon Sleeve - RH Rear Foot Rest Assembly 1 Remarks 89

90 08-10 FRONT WHEEL A1 Key Nos All Except 1,2,10,11,12,14

91 08-10 FRONT WHEEL Key Part No. Number Description Qty. A Front Wheel Assembly Speedo Drive Assembly Spacer Grease Seal, 25X40X Bearing, 6203.Rs1-C Rim, Front Nipple Front Spokes Long Front Spokes Short Hub, Front Spindle Plain Washer Hex. Nut With Nylock Insert M16 X Spacer Assembly Spacer, Disc Side Disc Plate Socket Button Head Screw Adaptor Plate Hex. Flange Bolt M8 X Tyre, Front Tube, Front Rim Tape 1 Remarks 91

92 08-20 REAR WHEEL 92 A1 Key Nos. All in group 08-20, Except 3 and 13 in group

93 08-20 REAR WHEEL Key Part No. Number Description Qty. A Rear Wheel Assembly Rear Hub Assembly Cushion Rubber Spindle Short Bearing 6005 C Sprocket Drum Spacer Distance Piece Dust Cover Dust Cover Fixing Screw Cover Plate Assembly Complete Spacer Cover Plate Rim, Rear Spindle Long Hex Lock Nut Hex Castle Nut Split Pin Spokes Outer, Rear Nipple Rim Tape Tyre, Rear Tube, Rear Adjuster LH Adjuster RH Centre Hub, Rear Spokes Inner, Rear 20 Remarks 93

94 08-20 REAR WHEEL 94 A1 Key Nos. All in group 08-20, Except 3 and 13 in group

95 08-20 REAR WHEEL Key Part No. Number Description Qty Spacer Assembly Bearing, 6203.RS1-C Grease Seal, 25X40X7 1 Remarks 95

96 09-10 REAR BRAKE 96 A2 Key Nos. All in Group

97 09-10 REAR BRAKE Key Part No. Number Description Qty. A Cover Plate Assembly Complete Cover Plate Assembly Shoe Pin Lock Nut Bush Hex. Screw M6 X Screw M6 X Hex. Thin Nut M6X Brake Shoe Assembly Operating Cam Spring - Brake Shoe Lever Assembly Spring Washer Nut Washer Hex. Nut M12 X Spring Rear Brake 1 Remarks 97

98 10-10 FRONT MUDGUARD 98

99 10-10 FRONT MUDGUARD Key Part No. Number Description Qty Mudguard Front, Black Mudguard Front, Classic Green Mudguard Front, Royal Maroon Stay, Front, Black Stay, Front, Classic Green Stay, Front, Royal Maroon Stay, Center, Black Stay, Center, Classic Green Stay, Center, Royal Maroon Stay, Rear, Black Stay, Rear, Classic Green Stay, Rear, Royal Maroon Screw Lock Washer Hex Nut With Nylock Insert Flanged Hex. Bolt M8 X Cable Guide Pin 1 Remarks 99

100 10-20 REAR MUDGUARD

101 10-20 REAR MUDGUARD Key Part No. Number Description Qty Rear Mudguard Complete, With Sticker, Black Rear Mudguard Complete, With Sticker, Classic Green Rear Mudguard Complete, With Sticker, Royal Maroon Flanged Hex. Bolt M8 X Lock Washer Hex.Nut M Slotted Cheese Head Screw M6 X 1 X Hex. Socket Head Screw M8X Mudguard Carrier RH Assembly Black Mudguard Carrier RH Assembly Classic Green Mudguard Carrier RH Assembly Royal Maroon Beading Number Plate Holder Complete Tail Lamp Bracket Complete Number Plate Rear Mudguard Carrier LH Assembly Black Mudguard Carrier LH Assembly Classic Green Mudguard Carrier LH Assembly Royal Maroon Piece Mudguard Hex Nut M Washer Washer Hex Screw M6 X Sticker, Rear Mudguard 1 Remarks 101

102 11-10 BATTERY AND HARNESS

103 11-10 BATTERY AND HARNESS Key Part No. Number Description Qty Battery 12V -14AH MF-A Harness Main Cable Wiring Harness, Tail Light Cable - Battery +ve to Relay Starter Battery cable -ve Cable - Relay starter to Starter motor Fuse 20 Amps Fuse Box Assembly Power Rely Addon 1 Remarks 103

104 11-20 SWITCHES AND FITMENTS

105 11-20 SWITCHES AND FITMENTS Key Part No. Number Description Qty Common Key Set Flasher Unit Screw (M6 16) Cap Spark Plug M Horn Relay Starter Steering Lock Mounting Screw (M6 12) Holder (For Relay Starter) Delay Circuit Ignition Relay Hexagonal Screw M 6 X Hexagonal Nut M Lock Washer, Internal Teeth Relay - (Fuel Pump & Injector) 1 Remarks 105

106 11-30 WARNING INDICATOR & SPEEDOMETER

107 11-30 WARNING INDICATOR & SPEEDOMETER Key Part No. Number Description Qty Warning Indicator Assembly (MIL) Rubber Ring, Warning Indicator Bulb, 12V - 2W Speedometer Assembly (MPH) Speedometer Assembly (KMPH) Speedometer Cable Rubber Ring, Speedometer Bulb 4 W for Warning Indicator Assembly (MIL) Bulb Holder Complete MIL 1 Remarks 107

108 11-40 HEAD LAMP 108 A A1

109 11-40 HEAD LAMP Key Part No. Number Description Qty. Remarks A Pilot Lamp With Bulb Front Rim Head Lamp Assembly with Halogen Bulb 1 Only For UK Head Lamp Assembly with Halogen Bulb 1 Other Euroean Cuntries Bulb 12V - 60/55W Halogen (Head Lamp) Rim Fixing (Head Lamp Fixing Rim) Bulb 12V - 4W BA 7S Cap Bulb 12V - 2W Ba 7S Cap Addon Lead Bulb Holder Head Lamp 1 109

110 11-50 TAIL LAMP 110 A1 Key No s All

111 11-50 TAIL LAMP Key Part No. Number Description Qty. A Tail Lamp Assembly Tail Lamp Assembly Base & Lens Complete Beading Bulb 12v 21/ 5w Tail Lamp Bracket Screw M6 x Lock Washer Reflex Reflector 1 Remarks 111

112 11-60 TRAFFICATOR LIGHTS ,2 3,4 8

113 11-60 TRAFFICATOR LIGHTS Key Part No. Number Description Qty Trafficator Assembly RH Front Trafficator Assembly RH Rear Trafficator Assembly LH Front Trafficator Assembly LH Rear Bulb 12V 10W Bracket LH, Front Bracket RH, Front Nut, Nylock M8 2 Remarks 113

114 11-70 RR UNIT AND IGNITION COIL 114

115 11-70 RR UNIT AND IGNITION COIL Key Part No. Number Description Qty R/R Unit 3 Phase Ignition Coil Regulator Plate Hex. Screw, Ignition Coil Mounting Hex. Screw RR Mounting M6 X Lock Washer Punched Washer Nut (M6) Hex. Screw M6 X 25 1 Remarks 115

116 12-10 TOOL BOX (ELECTRICALS BOX) LH

117 12-10 TOOL BOX (ELECTRICALS BOX) LH Key Part No. Number Description Qty Tool Box, Electrical With Sticker,Black Tool Box, Electrical With Sticker,Classic Green Tool Box, Electrical With Sticker,Royal Maroon Hex Screw, M6 X Punched Washer Plain Washer Lock Washer, Internal Teeth Hex. Nut M Hex. Screw M6X10 1 Remarks 117

118 12-20 TOOL BOX RH 118

119 12-20 TOOL BOX RH Key Part No. Number Description Qty Body Comlete Toolbox Black Body Comlete Toolbox Classic Green Body Complete Toolbox Royal Maroon Lid Assembly Tool Box Black Lid Assembly Tool Box Classic Green Lid Assembly Tool Box Royal Maroon Grommet Hex. Screw, M6 X Plain Washer 2 Remarks 119

120 12-30 BATTERY CARRIER

121 12-30 BATTERY CARRIER Key Part No. Number Description Qty Back Plate Assembly, Black Back Plate Assembly, Classic Green Back Plate Assembly, Royal Maroon Cover - Battery Black Cover - Battery Classic Green Cover - Battery Royal Maroon Hex Bolt M8 X Strap Cover, Battery 1 Remarks 121

122 13-10 TOOL KIT 122 1

123 13-10 TOOL KIT Key Part No. Number Description Qty. A Tool Kit Tool Wallet D.E. Spanner 10 X 13 mm D.E. Spanner 1/4" X 56" D.E. Spanner14 mm X 15 mm (14 mm For Tank) D.E. Spanner 24 X 22 IS: Screw Driver Tubular Spanner 21 X 24 mm Tommy Bar Double End Spanner 8 X Allen Key 5 mm Allen Key 3 mm Tyre Lever 2 Remarks 123

124 PART NUMBER INDEX 124 Part No. Page No. Key No. Part No. Page No. Key No. Part No. Page No. Key No. Part No. Page No. Key No

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