blackops: Blackmer Optimum Pump Solutions

Transcription

1 blackops: Blackmer Optimum Pump Solutions blackops is a selection software program created specifically for Blackmer s System One centrifugal and positive displacement pump lines. The program allows you to print (or save) your pump selection data and pump curves in a PDF format. For additional information on blackops, please visit our web site. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F i

2 CATALOG SPEC SHEET Section: Effective: March 2 2 Replaces: August October Industry Standard for Reliability High-strength, low maintenance line of innovative process pumps Designed specifically for the toughest, most extreme environments Sets the industry standard for highquality and durability Durability Lowest shaft stiffness ratio (L 3 /D ) in the process industry: Frame S (1.9) Frame LD17 17 (.5) Frame M 19 (.7) Exclusive Features Designed around the seal and bearings where 9% of failures occur Designed to maximize system reliability stronger, more vibration-resistant pump Heavy-duty, solid, low deflection shaft prevents common vibration damage and greater stability at the seal area to improve seal life Heavy-duty bearings offer greater load capacity and extend bearing life Patented System One Labyrinth Seals provide non-wearing lifetime protection for radial and thrust bearings Heavy-Duty Construction Heavy-duty shaft, bearings, seals and housing design means this pump is built for reliability in the most extreme environments Offers the widest window of operation off the BEP of any conventional centrifugal pump Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

3 System One Heavy-Duty Process Pump 25 Catalog Index blackops: Blackmer Optimum Pump Solutions Page System One Heavy-Duty Process Pumps - Advantages 3- System One Heavy-Duty Process Pumps - Product line 7 Frame S/SD Group I (ANSI/ASME) (DIN/ISO) Construction Dimensions 9 Design Data 1 Pump Assembly and Parts List, Horizontal "/" 11- Auxiliary Pipe Connections 13 Composite Pump Curves: 1 cycle -2 5 cycle 27- Frame LD17 and A Group II (ANSI/ASME/IPP) Construction 5- Dimensions 7- Design Data 9-5 Pump Assembly and Parts List Auxiliary Pipe Connections 53 Composite Pump Curves: 5 cycle cycle -11 Frame M Group III (ASME/ANSI/Metric) Construction 117 Dimensions 11 Design Data 119 Pump Assembly and Parts List Auxiliary Pipe Connections 1 Composite Pump Curves: 2 cycle cycle Vortex Solids Handling, Recessed Impeller Construction 139 Dimensions 1 Design Data 11 Pump Assembly and Parts List -13 Auxiliary Pipe Connections 1 Composite Pump Curves: cycle cycle 2-7 i Page Magnum Heavy-Duty Process Slurry Pumps (Centrifugal & Vortex) Construction -9 Dimensions 1 Design Data 11 Pump Assembly and Parts List 12 Composite Pump Curves: (Centrifugal) 13 cycle cycle -199 Composite Pump Curves: (Vortex) 2 cycle cycle 27-2 Pump Improvement Program Power End Upgrades System One Heavy-Duty Power End Upgrade Advantages System One Heavy Duty Process Pump Accessories Baseplates 21 SpiralTrac 1 Bushings Advantages SpiralTrac Environmental Controller 219 & Throat Bushing Selection Chart Accessories Oil Temperature Monitors, 22 Shaft Wrench, Cooling Coil Casing Heating Jackets 221 Engineering Data Materials of Construction 222 Interchangeability 223 System One Pump Pressure/Temperature Limits Pump Dimensions for Mechanical Seal Installation 23 General Pump Specification Centrifugal Pump Specification for Horizontal End Suction Pumps 1 SpiralTrac is a registered trademark of the manufacturer, EnviroSeal Engineering Products Ltd.,Waverly, Nova Scotia CERTIFIED I S O 9 1 Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

4 System One Heavy-Duty Process Pumps - Advantages Wider Window of Operation Off the BEP (Best Efficiency Point) High Loads H/Q Curve BEP Typical seal-less or mag-drive pumps Radial Load Head Conventional centrifugal pumps BEP Flow Low Loads Flow System One pumps Many processes demand operation off the BEP where higher loads can create damaging vibration. Process Pump Challenges: Due to process changes and variations, the majority of process pumps operate off the BEP where radial loads create high stresses. Conventional pumps are prone to damaging shaft vibration under off-bep conditions. Seal and bearing failures result from vibration damage. Shaft System One pumps resist vibration for a larger operational window off the BEP and greater reliability. System One Is The Solution: Heavy-duty design for the toughest applications in the process industry. System One pumps are designed to prevent vibration under high radial loads. System One pumps offer the widest operational window off the BEP of any standard process pump. Seals and bearings last longer for greater system reliability. When your process demands that pumps vary from the BEP, System One will save you money and prevent lost production. Bearings Solid design, low deflection shaft prevents common vibration damage Prevents common vibration damage. Heavier duty construction and lower stiffness ratios than competing pumps. Frame S (1.9) Frame LD17 17 (.5) Frame M 19 (.7) Greater stability at seal area improves seal life. Short shaft overhang reduces bearing load to extend bearing life. Heavy-duty bearings with longer bearing life Larger bearings than competing pumps for greater load capacity and bearing life. Bolted retainer cover locks thrust bearing into cartridge for enhanced reliability. Angular contact thrust bearings as required by API 1 specification. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F CERTIFIED I S O 9 1

5 System One Construction Heavy-Duty Process Pumps - Advantages Pumps designed specifically to operate in severe applications. Resist vibration that would otherwise cause frequent maintenance shutdowns. Frame LD17 shown. Patented micrometer adjustment nuts simplify and ensure precise impeller setting for maximum efficiency. U.S. Patent #,39,9 Solid shaft (no sleeve) with minimal overhang provides superior resistance to deflection. Lowest L 3 /D ratio in the industry. Positive locking thrust bearing retainer cover for maximum bearing holding power and minimum axial movement. Large inlet for easy filling of oil. Close fitting cover minimizes dirt and moisture entry. Patented System One Labyrinth Seals provide nonwearing lifetime protection for radial and thrust bearings. U.S. Patent #,572,517 Precision cast smooth surface for efficient flow. Oversized 731 (pr) angular contact bearings are standard for high thrust capability, as required by API 1 specifications. Rabbet for C-Frame (NEMA) or D-Flange (IEC) motor adaptor provides for automatic mechanical motor alignment without special tools or excessive labor. Two magnetic plugs are provided to maintain clean oil and are removable for insertion of cooling coil. Full support rear leg assures bearing frame remains upright during pump disassembly. Full adjustability aids in alignment. Oil sight glass for constant monitoring of oil level and condition. Flinger filter constantly cleans oil during pump operation. U.S. Patent #,,5 Optional bearing oil temperature monitor indicates potential failure of bearings and/or lubrication by an increase in oil temperature. Blackmer System One Performance Assurance Five Year Power End Performance Assurance Should any System One power end component fail within 5 years of the original installation, including bearings or shafts that have fractured, a free replacement component will be provided. This offer is limited to a claim for one of each component per power end.* One Year Mechanical Seal Performance Assurance Should any factory supplied and installed mechanical seal Large bore seal chamber (available with optional throat bushing). Centerline casing support legs are adjustable for pipe variations and minimize heat effects, as required by API 1 specifications. fail within one year after the sale of the pump and seal, a spare parts kit (with materials the same as the original seal) will be provided at no charge. Program includes power end conversions that were purchased with Blackmer System One back cover conversions. Limit of one seal claim per application.* *See current Blackmer System One Warranty, Form 1-2, for full product warranty details including exclusions and limitations of liability. blackops: Blackmer Optimum Pump Solutions blackops is a selection software program created specifically for Blackmer s System One centrifugal and positive displacement pump lines. The program allows you to print (or save) your pump selection data and pump curves in a PDF format. For additional information on blackops, log onto Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F CERTIFIED I S O 9 1

6 System One Heavy-Duty Process Pumps - Advantages Wet Ends Centerline design provides balanced thermal growth to prevent mechanical stresses The System One Frame A pump casing meets all ASME/ANSI specifications and dimensions while offering a centerline mounted design.the centerline configuration eliminates many of the stresses and strains that can damage seals and bearings due to thermal growth in elevated temperature applications. Centerline design, required by API 1 specifications, is standard on all Frame A and LD17 pumps. The Frame S offers an optional bearing frame foot with overhung casing, while the Frame M offers steel centerline casing legs as an option. Casing wall thickness includes 1/" (3.2 mm) corrosion allowance. Back covers offer improved mechanical reliability All back covers incorporate the state-of-the-art System One large bore seal chamber in both straight and open taper bore configurations for a superior sealing environment. In addition, a separate patented radial packing chamber is available as an option for those applications where packing is desired. The 13" (33 mm) back covers are bolted to the casing by their own flange, offering improved mechanical reliability compared to conventional designs. Carbon, polyurethane and SpiralTrac 1 throat bushings are available when required. Precision cast/ high efficiency impellers System One pump wet end components incorporate the finest quality castings available today. Impellers are investment cast with precision vane layout, resulting in superior finish and balance for maximum hydraulic efficiency. The impeller design incorporates back pump-out vanes for reduction of pressure in the seal chamber, plus threaded-to-shaft attachment. Patented micrometer impeller adjustment mechanism results in precise, repeatable settings Impeller clearances are set by a patented micrometer adjustment mechanism (pat. #,39,9). This enables the pump to achieve maximum efficiency with precise repeatability. CERTIFIED 1 SpiralTrac is a registered trademark of the manufacturer, EnviroSeal Engineering Products Ltd., Waverly, Nova Scotia. I S O 9 1 Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

7 System One Heavy-Duty Process Pumps - Advantages Mounting Maximum installation flexibility System One pumps allow maximum flexibility to meet any application criteria. Vertical mounting is accomplished by the simple addition of a motor adaptor. Side discharge is possible with the addition of a special foot. System One pumps are the only ASME/ANSI pump with these mounting configuration options. CERTIFIED I S O 9 1 Optional suction adaptor Allows standard ASME/ANSI pump to become an inline version. Suction and discharge can be 1 opposite or 9 to each other. Right or left side discharge available Self-supporting power end A unique feature of System One Frame A/LD17 pumps which provides ease of maintenance. Motor alignment is automatically, mechanically achieved Every System One pump is equipped to accept a C-Frame (NEMA)/D-Flange (IEC) motor adaptor. This provides for alignment of motor and power end without special tools or excessive labor. Because alignment is mechanical, it is fast and repeatable thus reducing misalignment-induced vibration. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

8 System One Heavy-Duty Process Pumps Product Line Frames S & SD Mid-size frame strength and reliability in small frame space heavy-duty alternative to standard small frame pumps Lowest L 3 /D stiffness ratio of any competitive size pump (1.9) Frame S Meets ASME/ANSI dimensional specifications Frame SD is the DIN/ISO (metric) version Capacities to 5 gpm ( m 3 /hr) Frame A/LD17 Low maintenance, long life, maximum value process pump Most stable shaft in the industry Lowest L 3 /D stiffness ratio of any competitive size pump 17 (.5) Frame LD17 Dramatically reduces bearing, sealing device and shaft failures Frame A meets ASME/ANSI dimensional specifications LD17 configuration available for severe-duty applications Available in IPP Metric construction Capacities to 1, gpm (32 m 3 /hr) Frame M Engineered reliability for the most demanding environments Lowest L 3 /D ratio of any process pump in this size range 19 (.7) Frame M The only ASME/ANSI B73.1 pump of its size that offers centerline mount for high temperature applications Optional left/right side discharge Optional vertical mount configuration Magnum Pumps Centrifugal and Vortex Engineered for the toughest applications in all types of abrasive and corrosive slurry services Solid stainless steel shaft with L 3 /D ratio of 29 (1:1) Power end with solid cast base for maximum rigidity High chrome materials to 5 Brinnel hardness Available in sizes: Centrifugal 3 x 2-13 to 1 x - 1; flows to 3,2 gpm (725 m 3 /hr) Vortex 3", ", "; flows to 2,2 gpm (5 m 3 /hr) Horizontal, v-belt drive and vertical configurations (see brochures 131-5, 131-) Vortex Vortex pump puts System One strength and reliability in the service of handling entrained solids without clogging. Available in the LD17 and IPP Metric configurations. Capacities to 1,5 gpm (3 m 3 /hr). Frame A and LD17 pump with vortex casing and impeller, designed specifically for difficult pumping situations: Sludges and slurries with large solids Pumped material with entrained air Pumped fluids with stringy or fibrous materials Minimum product shearing ASME/ANSI & IPP Metric flanges available Especially suited for: Waste treatment Food and chemical processing Pulp and paper Agriculture Power End Conversions Upgrade existing pumps to System One heavy-duty design Low stiffness ratio power end for maximum reliability Direct replacements available for popular models Universal configurations to fit most other pumps World Headquarters 19 Century Avenue SW Grand Rapids, MI USA T F European Headquarters ZI plaine des Isles, rue des Caillottes 9 Auxerre, FRANCE T F

9 System One Frame S (ASME/ANSI), Frame SD (DIN/ISO) Pumps Construction Mid-frame strength and reliability in small-frame space. Frame S Frame SD (optional Frame S) 1 Patented lifetime labyrinth seals (pat. #,5,517) protect bearings from intrusion of contaminants without causing the shaft damage typical of lip seals. 2 Patented micrometer adjustment nuts (pat. #,39,9) fine tune impeller setting for maximum efficiency. 3 Heavy-duty bearings (two sizes larger than industry standard) provide maximum durability and life. Angular contact thrust bearings optional on Frame S, standard on Frame SD. Large shaft cross-section combined with short span adds to structural integrity and resists vibration for longer bearing and seal life. 5 Open frame concept for ease of seal maintenance. Rabbet for C-Frame (NEMA) or D-Flange (IEC) motor adaptor provides for automatic mechanical motor alignment without special tools or excessive labor Positive locking thrust bearing retaining cover for maximum bearing holding power and minimum axial movement. Sight glass for easy observation of oil condition and level. 9 Cooling fins to reduce temperature of oil and bearings. 1 Self-supporting foot. 11 Frame mounted foot provides self-supporting power end and ideal mounting configuration for high temperature applications. Seal chamber with large fluid volume promotes better cooling and cleaning action for longer seal life. Optional seal chamber jacket capability for cooling the mechanical seal. 13 Optional casing mounted foot to conform to ASME/ANSI standard. (Standard on Frame SD to DIN/ISO spec.) Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

10 System One Frame S/SD Dimensions Frame S (ASME/ANSI) Frame SD (DIN/ISO) A H2.7 dia. ø H1 F E1 E CLEARANCE HOLES FOR M BOLTS PLACES 35 N2/2 N2 DISCHARGE CENTER LINE 7 Frame S Pump ASME/ANSI Pump Size F 1 2E x x x x All dimensions are in inches. Frame SD Pump DIN/ISO Pump Size A H 1 H 2 N x x x All dimensions are in millimeters. Heavy-duty alternative to standard small frame pumps Lowest L 3 /D stiffness ratio of any competitive size pump Designed and built for the toughest applications Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

11 System One Pump Design Data - Frame S (ANSI) 1 x x 3-1 x x 3- Shaft L 3 /D Ratio (1.9) Diameter at Impeller.75-1UNC Thread (19) Diameter at Seal 1.5 (3) Diameter Between Bearings 1.9 (5) Diameter at Coupling.7 (22) Bearings Thrust 53 AHC3 Thrust Option 73 BEGBY (pair) Radial 3 C3 Bearing Span 3. (9) Shaft Overhang. () Seal Chamber Seal Bore Diameter (nose) 2.3 () Inside Bore 3. (7) Depth 2.21 (5) Back Cover/Shaft Clearance.2 Diametral (.5) Gland Bolting X.375-1UNC on 3.5 Bolt Circle Diameter (1 on 9 B.C.) Distance to Nearest Obstruction 2.3 () Clearance. (1.5) Total. (.)Suction Side Eye Area sq. in. (cm 2 ) 3.3 (21).1 (52).13 (27) 5.71 (37) Maximum Diameter Solids.3 (). (). (1).5 (13) Number of Vanes Pumps Weights lbs/kg Pump Only 11 (5) 13 (59) 1 (5) (57) Casing Lowest Wall L3/d Thickness stiffness ratio Maximum Working Pressure of any competitive size pump SHAFT DRAWING Type Single Volute. (11) Minimum See Pressure vs.temperature Limit Chart Test pressure Class Flanges-25PSIG, Class 3 Flanges-5PSIG Rotating Element Wk 2 Dry lbs-ft 2 (kg-m 2 ).1 (.7).2 (.1).3 (.).3 (.1) Wk 2 Wet lbs-ft 2 (kg-m 2 ).27 (.11).3 (.).57 (.2). (.2) Maximum Speed (oil lube) Power Limits HP (KW)/1 RPM 31SS 1.1 (.9) Lowest L 3 /D stiffness ratio for any competitive size pump in the industry. S L Shaft Stiffness Ratio Comparison Chart d 3 d 2 d 1 d SHAFT DIAMETERS BEARINGS STIFFNESS RATIO 1 In Stuffing Box (Less Sleeve)(d) In Stuffing Box ( With Sleeve)(d 1 ) Between Bearings (d 2 ) At Coupling (d 3 ) Radial Thrust Bearing Span (S) Shaft Overhang (L) L 3 /D System One Frame S Competitor A with Sleeve Competitor A Solid Shaft Competitor B with Sleeve Competitor B Solid Shaft 1 1/2 (3) 1 1/ (2) 1 3/ (35) 7/ (22) 1 1/ (2) N/A 1 3/ (35) N/A 1 1/ (2) N/A 2 (51) 1 1/2 (3) 1 1/2 (3) 1 1/ (32) 1 1/ (32) 7/ (22) 7/ (22) 7/ (22) 7/ (22) 7/ (22) (9). (). (). (13). (13). (). (5). (5) 5.7 (19) 5.7 (19) (1.9) 13 (.5) (2.5) 3 (1.3) 7 (.) 1 For good vibration resistance, especially at speeds above 175 RPM, the stiffness ratio should not exceed in the seal area. The higher the ratio, the higher the frequency of downtimes, especially as related to bearing and seal failures. The pump has less resistance to the common running conditions which cause vibration running off Best Efficiency Point (BEP), cavitation, motor misalignment, water hammer, worn parts, plugged or unbalanced impellers, poor piping. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

12 System One Pump Assembly - Frame S, Horizontal " NO. ITEM NO. ITEM NO. ITEM 1 Casing 3 O-ring, Impeller Hub 13 Oil Sight Glass 2 Impeller Key, Coupling Foot, Bearing Frame Shaft Micrometer Nut 1 Foot, casing (optional) 11 Back Cover 9 Lockwasher, Thrust Bearing 3 Stud, Cartridge 1 Bearing, Radial 73A Gasket, Casing Locknut, Cartridge 1 Bearing, Thrust Mechanical Seal 5 O-Ring, Cartridge 19 Bearing, Frame 9E Seal, Labyrinth Rotor, Radial Oil Filler Assembly 22 Locknut, Thrust Bearing 9F Seal, Labyrinth O-Ring, Radial 1 Plug, Magnetic 33 Bearing Cartridge 9B Seal, Labyrinth Rotor,Thrust 33 Plug, Bearing Frame 35 Retainer Cover 9C Seal, Labyrinth O-Ring,Thrust 35 Plug, Casing Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

13 System One Pump Assembly - Frame S, Horizontal " NO. ITEM NO. ITEM NO. ITEM 1 Casing Key, Coupling 1 Foot, casing (optional) 2 Impeller Micrometer Nut 3 Stud, Cartridge Shaft 9 Lockwasher, Thrust Bearing Locknut, Cartridge 11 Back Cover 73A Gasket, Casing 5 O-Ring, Cartridge 1 Bearing, Radial Mechanical Seal Oil Filler Assembly 1 Bearing, Thrust 9E Seal, Labyrinth Rotor, Radial 1 Plug, Magnetic 19 Bearing, Frame 9F Seal, Labyrinth O-Ring, Radial 32 Adapter Plate 22 Locknut, Thrust Bearing 9B Seal, Labyrinth Rotor,Thrust 33 Plug, Bearing Frame 33 Bearing Cartridge 9C Seal, Labyrinth O-Ring,Thrust 35 Plug, Casing 35 Retainer Cover 13 Oil Sight Glass 3 O-ring, Impeller Hub Foot, Bearing Frame Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

14 System One Auxiliary Pipe Connections List - Frame S V IV Discharge II Suction III VII XI VI I XI X ITEM NPT NUMBER CONNECTION NUMBER SIZE OF TAPS * I Casing Drain II Discharge Gage III Suction Gage IV Seal Chamber Flush V Oil Fill * VI.25-1 & Seal Chamber Jacket-Inlet & Outlet # VII Oil Sight Glass ## X Oil Drain XI Magnetic Plug or Cooling Coil * * Optional # Left side of pump facing suction end ## Right side of pump facing suction end Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

15 System One Frame S/SD - Composite Pump Curves Frame S (ASME/ANSI) Frame SD (DIN/ISO) Frame S Pump ASME/ANSI Pump Size F 1 2E x x x x All dimensions are in inches. Frame SD Pump DIN/ISO Pump Size A H 1 H 2 N x x x All dimensions are in millimeters. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

16 in 5. in in 3.5 in in. in 5. in. in 3 2. in 3.5 in Curve No: S11V1 Blackmer System One Pump Size: 1x1.5 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 355 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

17 in 5. in. in in 5. in. in Curve No: S1V1 Blackmer System One Pump Size: 1x1.5 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

18 in 5. in. in in 5. in. in Curve No: S11V1 Blackmer System One Pump Size: 1x1.5 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

19 in in. in in 5. in. in Curve No: S11V1 Blackmer System One Pump Size: 2x3 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 355 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

20 in in.5 in in in 5.25 in Curve No: S11V1 Blackmer System One Pump Size: 2x3 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

21 in 5. in.5 in in 5. in. in Curve No: S111V1 Blackmer System One Pump Size: 2x3 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

22 in 7. in. in 5.5 in in 5.5 in 7. in. in Curve No: S11V1 Blackmer System One Pump Size: 1x1.5 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 355 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

23 in 7.5 in in 5.5 in in.5 in 7.5 in. in in. 5.5 in Curve No: S111V1 Blackmer System One Pump Size: 1x1.5 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

24 in 7. in in 5.5 in in in 5.5 in 7. in in in Curve No: S111V1 Blackmer System One Pump Size: 1x1.5 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

25 in 7. in. in 5. in in in. in 7. in Curve No: S111V1 Blackmer System One Pump Size: 1.5x3 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 355 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

26 in.5 in in in in.5 in Curve No: S1V1 Blackmer System One Pump Size: 1.5x3 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

27 in 7. in. in 5. in in in. in 7. in Curve No: S12V1 Blackmer System One Pump Size: 1.5x3 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

28 mm mm mm mm mm 172 mm mm 3 13 mm Curve No: S15V1 Blackmer System One Pump Size: 32x5 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 29 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

29 mm mm 13 mm mm mm 172 mm mm 172 mm Curve No: S17V1 Blackmer System One Pump Size: 32x5 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

30 mm mm 1 mm mm 1 mm 1 mm Curve No: S1131V1 Blackmer System One Pump Size: 32x5 2 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 29 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

31 mm 1 mm mm mm mm 1 mm mm 1 mm Curve No: S1133V1 Blackmer System One Pump Size: 32x5 2 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

32 mm mm mm mm 21 mm 1 mm mm 21 mm Curve No: S1137V1 Blackmer System One Pump Size: 5x 2 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 29 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

33 mm 1 mm mm mm mm 1 mm Curve No: S1139V1 Blackmer System One Pump Size: 5x 2 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

34 mm 7 mm mm 2 9 mm mm mm mm 7 mm Curve No: S111V1 Blackmer System One Pump Size: 1x1.5 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 29 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

35 mm mm mm mm 7 mm 2 mm Curve No: S113V1 Blackmer System One Pump Size: 1x1.5 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

36 mm 7 mm mm mm 7 mm 2 mm Curve No: S1V1 Blackmer System One Pump Size: 1x1.5 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

37 mm 7 mm mm mm 2 mm 7 mm Curve No: S117V1 Blackmer System One Pump Size: 2x3 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 29 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

38 mm 7 mm 11 mm mm mm 7 mm Curve No: S119V1 Blackmer System One Pump Size: 2x3 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

39 mm mm mm mm 133 mm 2 mm Curve No: S1111V1 Blackmer System One Pump Size: 2x3 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

40 mm 17 mm mm 1 mm mm 2 mm 1 mm 17 mm Curve No: S1113V1 Blackmer System One Pump Size: 1x1.5 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 29 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

41 mm 17 mm mm 1 mm mm 2 mm 17 mm 23 mm mm. 1 mm Curve No: S11V1 Blackmer System One Pump Size: 1x1.5 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

42 mm 17 mm mm 1 mm mm 2 mm 17 mm 23 mm mm.3 1 mm Curve No: S1117V1 Blackmer System One Pump Size: 1x1.5 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

43 mm 17 mm mm mm mm 2 mm 17 mm 23 mm Curve No: S1119V1 Blackmer System One Pump Size: 1.5x3 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 29 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

44 mm 17 mm mm 7 mm mm mm 2 mm 17 mm Curve No: S11V1 Blackmer System One Pump Size: 1.5x3 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

45 mm 17 mm 2 mm 7 mm mm mm 2 mm 17 mm Curve No: S13V1 Blackmer System One Pump Size: 1.5x3 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

46 System One Frame LD17 Pump (ASME/ANSI/IPP Metric) Construction Construction Pump designed specifically to operate in severe applications. Resists vibration that would otherwise cause frequent maintenance shutdowns (Optional oil temperature monitor shown) 5 1 Patented micrometer adjustment nuts (pat. #,39,9) fine tune impeller setting for maximum efficiency. 2 Positive locking thrust bearing retainer cover for maximum bearing holding power and minimum axial movement. 3 Patented System One Labyrinth Seals (pat. #,572,517) provide a non-wearing lifetime protection for radial and thrust bearings. 731 (pr) angular contact bearings are standard for high thrust capability. 5 Full support rear leg assures bearing frame remains upright during pump disassembly. Full adjustability aids in alignment. Two magnetic plugs are provided to maintain clean oil and are removable for insertion of cooling coil. 7 Solid shaft (no sleeve) with minimal overhang provides superior resistance to deflection. Lowest L 3 /D stiffness ratio in the industry. Accepts most standard mechanical seals. 9 Rabbet for C-Frame (NEMA) or D-Flange (IEC) motor adaptor provides for automatic mechanical motor alignment without special tools or excessive labor. 1 Large oil inlet for easy filling of oil. The sealed cover minimizes dirt and moisture entry. 11 Flinger filter constantly cleans oil during pump operation. Centerline casing support legs are adjustable for pipe variations and minimize heat effects as required by API 1 spec. 13 Oil sight glass for constant monitoring of oil level and condition. Optional throat bushing available for specific seals. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

47 System One Frame A Pump (ASME/ANSI/IPP Metric) Construction Construction Low maintenance, long life, maximum value process pump. Dramatically reduces bearing, sealing device and shaft failures (Optional oil temperature monitor shown) 1 Patented micrometer adjustment nuts (pat. #,39,9) fine tune impeller setting for maximum efficiency. 2 Patented System One Labyrinth Seals (pat. #,572,517) provide a non-wearing lifetime protection for radial and thrust bearings (pr) angular contact bearings provided for maximum thrust capacity. Full support rear leg assures bearing frame remains upright during pump disassembly. Full adjustability aids in alignment. 5 Large oil inlet for easy filling of oil. The sealed cover minimizes dirt and moisture entry. Flinger filter constantly cleans oil during pump operation. 7 All standard mechanical seals can be installed on a System One pump. Optional seal chamber jacket for cooling the mechanical seal. Solid alloy shaft (no sleeve) and minimal overhang assure the highest rigidity and corrosion resistance. 9 Frame adaptor has a 1 unobstructed opening for ease of maintenance. 1 State-of-the-art casting methods provide smoothest possible surfaces for highest efficiency. 11 Cast-in impeller nut makes removal easy. Centerline casing support legs are adjustable for pipe variations and minimize heat effects as required by API 1 spec. 13 Two magnetic plugs are provided to maintain clean oil and are removable for insertion of cooling coil. 1 Rabbet for C-Frame (NEMA) or D-Flange (IEC) motor adaptor provides for automatic mechanical motor alignment without special tools or excessive labor. Oil sight glass for constant monitoring of oil level and condition. 1 Positive locking thrust bearing retainer cover for maximum bearing holding power and minimum axial movement. 17 Bushing options include carbon, polyurethane and SpiralTrac 1. 1 SpiralTrac is a registered trademark of the manufacturer, EnviroSeal Engineering Products Ltd., Waverly, Nova Scotia. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

48 System One Frame LD17 Dimensions LD17 Pump (ASME/ANSI) LD17 Pump (IPP Metric) 2.1. A A 2.19 X 5 X O O 1.37 D 32 D F A F A E 2 E 1 E 1 E 2 E 2 E 1 E 2 E 1 LD17 Pump ASME/ANSI Pump Size Discharge Suction X D O F 2E 1 2E 2 A A 1 2 x x x x x x x x x x x All dimensions are in inches. LD17 Pump IPP Metric Pump Size Discharge Suction X D O F 2E 1 2E 2 A A 1 5 x x x x x x x x x x x All dimensions are in millimeters. The most stable shaft in the industry keeps mechanical seal faces perfectly centered for the lowest possible VOC emissions. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

49 System One Frame A Dimensions Frame A (ASME/ANSI) X O Frame A (IPP Metric) A A 1 5 X O D 32 D F E 1 E 1 F E 2 E 1 A E 2 E 1 A E 2 E 1 E 2 E 1 Frame A Pump ASME/ANSI Pump Size Discharge Suction X D O F 2E 1 2E 2 A A 1 2 x x x x x x x x x x x All dimensions are in inches. Frame A Pump IPP Metric Pump Size Discharge Suction X D O F 2E 1 2E 2 A A 1 5 x x x x x x x x x x x All dimensions are in millimeters. Centerline mount for high temperature applications Optional left or right side discharge Optional vertical mount configuration Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

50 System One Pumps Design Data - Frame LD17 System One Pumps Design Data Frame LD17 Shaft L3/D Ratio 17 (.5) Diameter at Impeller 1. (27) 1.- UNF Thread High Torque 1.31 (33) UNF Thread Diameter at Seal 1.75 (7.3) Diameter Between Bearings 2.5 (2) Diameter at Coupling (3.93) Bearings Thrust Radial SKF 731 BEGAY (pair) 31 C3 Bearing Span.2 (3) Shaft Overhang 5.9 (1) Seal Chamber Seal Bore Diameter (nose) 2.9 () nose Inside Bore 3. (7) Depth 2. (51) Back Cover/Shaft Clearance Gland Bolting ANSI Open 5 Degree Taper X.5-13UNC on.2 B.C. ( on 117 B.C.) Distance to Nearest Obstruction 2.19 (5) Clearance. (1.5) Total. (.) Suction Side Eye Area sq. in. (cm 2 ) 1. () 1. () 2. (1) 7.9 (51) 9. (1) 1. () 2. (173) 7.7 (5) 13.5 (7) 1. (93) 3.2 (195) Maximum Dia. Solids.5 (13). (). (1). (1).7 (1). (2). (2).5 (13). ().7 (1) 1. (25) Number of Vanes Pumps Weights lbs/kgvanes Pump Only 25 (11) 2 (1) 2 (11) 259 (117) 2 (1) 27 (5) 31 (13) 33 (2) 359 (12) 37 (1) 1 (1) CasingVanes Type Wall Thickness Maximum Working Pressure Test pressure Rotating Element Single Volute. (11) Minimum See Pressure vs.temperature Limit Chart Class Flanges-25PSIG, Class 3 Flanges-5PSIG Wk 2 Dry lbs-ft 2 (kg-m 2 ).53 (.22).52 (.22). (.29).79 (.33) 1. (.3) 1. (.3) 1. (.5) 1.5 (.3) 1. (.7) 2.1 (.9) 2. (.1) Wk 2 Wet lbs-ft 2 (kg-m 2 ). (.33).7 (.33) 1.2 (.3) 1.19 (.5) 1.5 (.) 1.5 (.) 1.2 (.) 2.25 (.95) 2.7 (.113) 3.21 (.135) 3.72 (.) Maximum Speed (oil lube) Power Limits HP (KW)/1 RPM 31SS 3. (2.) HP (KW)/1 RPM 17-Ph.2 (3.1) HP (KW)/1 RPM 17-Ph High Torque Reference drawings A21, A211 Inches (mm) 2. x x.- 1. x x x x.-1. x x x x.-13. x (.2) Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

51 System One Pumps Design Data - Frame A System One Pumps Design Data FRAME A Shaft L3/D Ratio 52 (1.9) Diameter at Impeller 1. (27) 1.- UNF Thread High Torque 1.31 (33) UNF Thread Diameter at Seal 1.75 () Diameter Between Bearings 2.5 (2) Diameter at Coupling (35) Bearings Thrust Radial SKF 731 BEGAY (pair) 31 C3 Bearing Span.2 (3) Shaft Overhang.3 (219) Seal Chamber Seal Bore Diameter (nose) 2.9 () nose Inside Bore 3.75 (95) Depth 2. (73) Back Cover/Shaft Clearance Gland Bolting ANSI. (3) Diametral X.5-13UNC on.75 B.C. ( on 1 B.C.) Distance to Nearest Obstruction 3. (7) Clearance. (1.5) Total. (.) Suction Side Eye Area sq. in. (cm 2 ) 1. () 1. () 2. (1) 7.9 (51) 9. (1) 1. () 2. (173) 7.7 (5) 13.5 (7) 1. (93) 3.2 (195) Maximum Dia. Solids.5 (13). (). (1). (1).7 (1). (2). (2).5 (13). ().7 (1) 1. (25) Number of Vanes Pumps Weights/Lbs. (kg.)vanes Pump Only 25 (11) 2 (1) 2 (11) 259 (117) 2 (1) 27 (5) 31 (13) 33 (2) 359 (12) 37 (1) 1 (1) Casing Type Wall Thickness Maximum Working Pressure Test pressure Rotating Element Single Volute. (11) Minimum See Pressure vs.temperature Limit Chart Class Flanges-25PSIG, Class 3 Flanges-5PSIG Wk 2 Dry lbs-ft 2 (kg-m 2 ).53 (.22).52 (.22). (.29).79 (.33) 1. (.3) 1. (.3) 1. (.5) 1.5 (.3) 1. (.7) 2.1 (.9) 2. (.1) Wk 2 Wet lbs-ft 2 (kg-m 2 ). (.33).7 (.33) 1.2 (.3) 1.19 (.5) 1.5 (.) 1.5 (.) 1.2 (.) 2.25 (.95) 2.7 (.113) 3.21 (.135) 3.72 (.) Maximum Speed (oil lube) Power Limits HP (KW)/1 RPM 31SS 3. (2.) HP (KW)/1 RPM 17-Ph.2 (3.1) HP (KW)/1 RPM 17-Ph High Torque Reference drawings A21, A211 Inches (mm) 2. x x.- 1. x x x x.-1. x x x x.-13. x (.2) Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

52 System One Pump Assembly and Parts List - Frame LD17 9D NO. ITEM NO. ITEM NO. ITEM 1 Casing 2 Flinger 9F Seal, Labyrinth O-Ring (Radial) 2 Impeller Micrometer Nut 13 Oil Sight Glass Shaft 9 Lockwasher, Thrust Bearing Foot, Bearing Frame 11 Back Cover 71 Frame Adapter 1 Foot, casing 1 Bearing, Radial 72 O-Ring Frame Adapter 3 Stud, Cartridge 1 Bearing, Thrust 73A Gasket, Casing Locknut, Cartridge 19 Bearing, Frame Mechanical Seal 5 O-Ring, Cartridge 22 Locknut, Thrust Bearing 9A Seal, Labyrinth Stator, (Thrust) 1 Oil Filler Assembly 33 Bearing Cartridge 9B Seal, Labyrinth Rotor,(Thrust) 13 Bolt, Eye 35 Retainer Cover 9C Seal, Labyrinth O-Ring,(Thrust) 1 Pipe Plug, Magnetic 3 O-ring, Impeller Hub 9D Seal, Labyrinth Stator,(Radial) 33 Pipe Plug, Bearing Frame Key, Coupling 9E Seal, Labyrinth Rotor,(Radial) 35 Pipe Plug, Casing 1 Incorporated as part of cartridge in 2. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

53 System One Pump Assembly and Parts List - Frame A NO. ITEM NO. ITEM NO. ITEM 1 Casing 2 Flinger 9F Seal, Labyrinth O-Ring (Radial) 2 Impeller Micrometer Nut 13 Oil Sight Glass Shaft 9 Lockwasher, Thrust Bearing Foot, Bearing Frame 11 Back Cover 71 Frame Adapter 1 Foot, casing 1 Bearing, Radial 72 O-Ring Frame Adapter 3 Stud, Cartridge 1 Bearing, Thrust 73A Gasket, Casing Locknut, Cartridge 19 Bearing, Frame Mechanical Seal 5 O-Ring, Cartridge 22 Locknut, Thrust Bearing 9A Seal, Labyrinth Stator, (Thrust) 1 Oil Filler Assembly 33 Bearing Cartridge 9B Seal, Labyrinth Rotor,(Thrust) 13 Bolt, Eye 35 Retainer Cover 9C Seal, Labyrinth O-Ring,(Thrust) 1 Pipe Plug, Magnetic 3 O-ring, Impeller Hub 9D Seal, Labyrinth Stator,(Radial) 33 Pipe Plug, Bearing Frame Key, Coupling 9E Seal, Labyrinth Rotor,(Radial) 35 Pipe Plug, Casing 1 Incorporated as part of cartridge in 2. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

54 System One Auxiliary Pipe Connections List - Frame LD17 & A V IV VI Discharge II III Suction XI VII X I ITEM NPT NUMBER CONNECTION NUMBER SIZE OF TAPS * # * # # ## I Casing Drain II Discharge Gage III Suction Gage IV Seal Chamber Flush (not available on LD17) V Oil Fill VI Seal Chamber Jacket* Inlet & Outlet (not available on LD17) VII Oil Sight Glass X Oil Drain XI Magnetic Plug or Cooling Coil* * Optional # Left side of pump facing suction end ## Right side of pump facing suction end (x-1 & x-13 Casings have discharge tap only ) Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

55 System One Frame LD17 & A - Composite Pump Curves Frame LD17/A (ASME/ANSI) Frame LD17/A Pump (IPP Metric) LD17 Pump ASME/ANSI Pump Size Discharge Suction X D O F 2E 1 2E 2 A A 1 2 x x x x x x x x x x x All dimensions are in inches. LD17 Pump IPP Metric Pump Size Discharge Suction X D O F 2E 1 2E 2 A A 1 5 x x x x x x x x x x x All dimensions are in millimeters. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

56 in in. in in in 7. in Curve No: S1V1 Blackmer System One Pump Size: 2x3 Pump Performance Characteristics Pump Size: 5x 2 Effective Date: Jan/25 Catalog: 131 Speed: 355 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

57 in 7. in in in 7. in. in 2 1. in. in Curve No: S11V1 Blackmer System One Pump Size: 2x3 Pump Performance Characteristics Pump Size: 5x 2 Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

58 in 7. in in in.... in 7. in Curve No: S11V1 Blackmer System One Pump Size: 2x3 Pump Performance Characteristics Pump Size: 5x 2 Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

59 in 7. in. in in in 7. in. in 2. in Curve No: S11V1 Blackmer System One Pump Size: 3x Pump Performance Characteristics Pump Size: x1 2 Effective Date: Jan/25 Catalog: 131 Speed: 355 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

60 in 7. in in in 7. in. in 2 1. in. in Curve No: S1V1 Blackmer System One Pump Size: 3x Pump Performance Characteristics Pump Size: x1 2 Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

61 in 7. in in in 7. in. in in 2.. in Curve No: SV1 Blackmer System One Pump Size: 3x Pump Performance Characteristics Pump Size: x1 2 Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

62 in 9. in. in in. in in 7. in. in 9. in 9.2 in Curve No: S1V1 Blackmer System One Pump Size: 1x2 1 Pump Performance Characteristics Pump Size: 25x5 25 Effective Date: Jan/25 Catalog: 131 Speed: 355 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

63 in. in. in in. in 9.2 in in 3.. in Curve No: S1V1 Blackmer System One Pump Size: 1x2 1 Pump Performance Characteristics Pump Size: 25x5 25 Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

64 in 9. in in in. in in 7. in. in 9. in 9.2 in in 1.2. in Curve No: S1V1 Blackmer System One Pump Size: 1x2 1 Pump Performance Characteristics Pump Size: 25x5 25 Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

65 in 9. in. in in. in in in 7. in. in 9. in Curve No: S11V1 Blackmer System One Pump Size: 1.5x3 1 Pump Performance Characteristics Pump Size: x 25 Effective Date: Jan/25 Catalog: 131 Speed: 355 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

66 in 9. in in in. in in in 7. in. in 9. in Curve No: S112V1 Blackmer System One Pump Size: 1.5x3 1 Pump Performance Characteristics Pump Size: x 25 Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

67 in 9. in. in 7. in. in in 7. in. in 9. in 9.2 in Curve No: S11V1 Blackmer System One Pump Size: 1.5x3 1 Pump Performance Characteristics Pump Size: x 25 Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

68 in 9. in in in. in in 2. in 7. in. in 9. in in. in Curve No: S11V1 Blackmer System One Pump Size: 2x3 1 Pump Performance Characteristics Pump Size: 5x 25 Effective Date: Jan/25 Catalog: 131 Speed: 355 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

69 in 9. in. in 7. in. in in 7. in. in 9. in 9.2 in in. in Curve No: S11V1 Blackmer System One Pump Size: 2x3 1 Pump Performance Characteristics Pump Size: 5x 25 Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

70 in 9. in. in in. in in 7. in. in 9. in 9.2 in Curve No: S117V1 Blackmer System One Pump Size: 2x3 1 Pump Performance Characteristics Pump Size: 5x 25 Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

71 in 9. in. in in 1. in in 2. in 7. in. in 9. in , 1, Curve No: S1172V1 Blackmer System One Pump Size: 3x 1 Pump Performance Characteristics Pump Size: x1 25 Effective Date: Jan/25 Catalog: 131 Speed: 355 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

72 in 9. in. in 7. in in in. in 9. in 9.2 in. in in. in Curve No: S117V1 Blackmer System One Pump Size: 3x 1 Pump Performance Characteristics Pump Size: x1 25 Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

73 in 9. in in 7. in in in in 7. in. in 9. in in. in Curve No: S117V1 Blackmer System One Pump Size: 3x 1 Pump Performance Characteristics Pump Size: x1 25 Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

74 in 9. in. in in 9. in 9.2 in , 1, Curve No: S11V1 Blackmer System One Pump Size: x 1 Pump Performance Characteristics Pump Size: 1x 25 Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

75 in 9. in in in in 9. in Curve No: S1V1 Blackmer System One Pump Size: x 1 Pump Performance Characteristics Pump Size: 1x 25 Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

76 in. in 11. in 1. in 9. in in 1 9. in 1. in 11. in. in Curve No: S11V1 Blackmer System One Pump Size: 1.5x3 13 Pump Performance Characteristics Pump Size: x 33 Effective Date: Jan/25 Catalog: 131 Speed: 355 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

77 in. in 11. in 1. in 9. in in 1. in 11. in. in 13. in in. 9. in Curve No: S11V1 Blackmer System One Pump Size: 1.5x3 13 Pump Performance Characteristics Pump Size: x 33 Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

78 in. in 11. in in 9. in in in 1. in 11. in. in in in Curve No: S11V1 Blackmer System One Pump Size: 1.5x3 13 Pump Performance Characteristics Pump Size: x 33 Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

79 in 11. in in 9. in in 9 9. in 1. in 11. in 5. in 9. in , Curve No: S119V1 Blackmer System One Pump Size: 2x3 13 Pump Performance Characteristics Pump Size: 5x 33 Effective Date: Jan/25 Catalog: 131 Speed: 355 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

80 in. in 11. in 1. in in in. in 11. in 1. in 9. in Curve No: S1192V1 Blackmer System One Pump Size: 2x3 13 Pump Performance Characteristics Pump Size: 5x 33 Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

81 in. in 11. in in 9. in in in 1. in 11. in. in Curve No: S119V1 Blackmer System One Pump Size: 2x3 13 Pump Performance Characteristics Pump Size: 5x 33 Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

82 in 1. in in in 1 9. in 1. in 2 2 1, 1,2 1, Curve No: S119V1 Blackmer System One Pump Size: 3x 13 Pump Performance Characteristics Pump Size: x1 33 Effective Date: Jan/25 Catalog: 131 Speed: 355 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

83 in. in 11. in 1. in 9. in in in 1. in 11. in. in Curve No: S119V1 Blackmer System One Pump Size: 3x 13 Pump Performance Characteristics Pump Size: x1 33 Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

84 in. in 11. in 1. in 9. in in 1. in 11. in. in 13. in Curve No: SV1 Blackmer System One Pump Size: 3x 13 Pump Performance Characteristics Pump Size: x1 33 Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

85 in. in in 1. in in in. in 11. in 1. in 9. in in 13. in 2 1, 1,2 1, 1, Curve No: SV1 Blackmer System One Pump Size: x 13 Pump Performance Characteristics Pump Size: 1 33 Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

86 in. in 11. in 1. in 9. in in 1. in 11. in. in 13. in , 1, Curve No: SV1 Blackmer System One Pump Size: x 13 Pump Performance Characteristics Pump Size: 1 33 Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

87 mm mm mm mm 17 mm 23 mm Curve No: S113V1 Blackmer System One Pump Size: 5x 2 Pump Performance Characteristics Pump Size: 2x3 Effective Date: Jan/25 Catalog: 131 Speed: 29 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

88 mm 17 mm mm mm 17 mm 23 mm Curve No: S1V1 Blackmer System One Pump Size: 5x 2 Pump Performance Characteristics Pump Size: 2x3 Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

89 mm 17 mm 2 mm mm mm 17 mm Curve No: S117V1 Blackmer System One Pump Size: 5x 2 Pump Performance Characteristics Pump Size: 2x3 Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

90 mm mm mm mm mm 17 mm Curve No: S119V1 Blackmer System One Pump Size: x1 2 Pump Performance Characteristics Pump Size: 3x Effective Date: Jan/25 Catalog: 131 Speed: 29 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

91 mm 17 mm 2 mm mm mm 17 mm Curve No: S11V1 Blackmer System One Pump Size: x1 2 Pump Performance Characteristics Pump Size: 3x Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

92 mm mm mm mm... 2 mm 17 mm mm 2 mm Curve No: S13V1 Blackmer System One Pump Size: x1 2 Pump Performance Characteristics Pump Size: 3x Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

93 mm 229 mm 23 mm mm 2 mm mm 17 mm 23 mm 229 mm 2 mm 2 mm 2 2 mm Curve No: S15V1 Blackmer System One Pump Size: 25x5 25 Pump Performance Characteristics Pump Size: 1x2 1 Effective Date: Jan/25 Catalog: 131 Speed: 29 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

94 mm 229 mm 23 mm 17 mm mm mm mm 17 mm 23 mm 229 mm mm.5 2 mm Curve No: S17V1 Blackmer System One Pump Size: 25x5 25 Pump Performance Characteristics Pump Size: 1x2 1 Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

95 mm 229 mm 23 mm mm 2 mm mm. 229 mm mm 17 mm 23 mm mm 2 mm Curve No: S19V1 Blackmer System One Pump Size: 25x5 25 Pump Performance Characteristics Pump Size: 1x2 1 Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

96 mm 229 mm 23 mm mm 2 mm mm 17 mm 23 mm 229 mm 2 mm Curve No: S111V1 Blackmer System One Pump Size: x 25 Pump Performance Characteristics Pump Size: 1.5x3 1 Effective Date: Jan/25 Catalog: 131 Speed: 29 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

97 mm 229 mm mm mm mm mm mm 17 mm 23 mm 229 mm Curve No: S113V1 Blackmer System One Pump Size: x 25 Pump Performance Characteristics Pump Size: 1.5x3 1 Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

98 mm 229 mm mm mm 2 mm mm 17 mm 23 mm 229 mm 2 mm Curve No: S115V1 Blackmer System One Pump Size: x 25 Pump Performance Characteristics Pump Size: 1.5x3 1 Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

99 mm 229 mm 23 mm mm 2 mm mm mm 17 mm 23 mm 229 mm Curve No: S117V1 Blackmer System One Pump Size: 5x 25 Pump Performance Characteristics Pump Size: 2x3 1 Effective Date: Jan/25 Catalog: 131 Speed: 29 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

100 mm 229 mm 23 mm mm mm mm. 229 mm mm 23 mm 1. 2 mm Curve No: S119V1 Blackmer System One Pump Size: 5x 25 Pump Performance Characteristics Pump Size: 2x3 1 Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

101 mm 229 mm 23 mm mm 2 mm mm 2 mm... 2 mm 17 mm 23 mm Curve No: S1171V1 Blackmer System One Pump Size: 5x 25 Pump Performance Characteristics Pump Size: 2x3 1 Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

102 mm 229 mm 23 mm mm mm mm 23 mm 229 mm 2 mm 1 2 mm Curve No: S1173V1 Blackmer System One Pump Size: x1 25 Pump Performance Characteristics Pump Size: 3x 1 Effective Date: Jan/25 Catalog: 131 Speed: 29 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

103 mm 229 mm 23 mm mm mm mm. 229 mm mm 17 mm 23 mm mm mm Curve No: S1175V1 Blackmer System One Pump Size: x1 25 Pump Performance Characteristics Pump Size: 3x 1 Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

104 mm 229 mm 23 mm mm 2 mm mm 17 mm 23 mm 229 mm 2 mm mm 1. 2 mm Curve No: S1177V1 Blackmer System One Pump Size: x1 25 Pump Performance Characteristics Pump Size: 3x 1 Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

105 mm 229 mm mm mm 229 mm 2 mm mm Curve No: S111V1 Blackmer System One Pump Size: 1x 25 Pump Performance Characteristics Pump Size: x 1 Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

106 mm 229 mm mm mm mm 229 mm mm Curve No: S113V1 Blackmer System One Pump Size: 1x 25 Pump Performance Characteristics Pump Size: x 1 Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

107 mm 35 mm 279 mm mm 229 mm mm 35 mm mm 25 mm 279 mm mm Curve No: S1V1 Blackmer System One Pump Size: x 33 Pump Performance Characteristics Pump Size: 1.5x3 13 Effective Date: Jan/25 Catalog: 131 Speed: 29 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

108 mm 35 mm 279 mm mm 229 mm mm 25 mm 279 mm 35 mm 33 mm mm Curve No: S117V1 Blackmer System One Pump Size: x 33 Pump Performance Characteristics Pump Size: 1.5x3 13 Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

109 mm 35 mm 279 mm 25 mm 229 mm mm 25 mm 279 mm 35 mm 33 mm mm Curve No: S119V1 Blackmer System One Pump Size: x 33 Pump Performance Characteristics Pump Size: 1.5x3 13 Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

110 mm 279 mm 25 mm mm mm mm 25 mm 279 mm mm 229 mm Curve No: S1191V1 Blackmer System One Pump Size: 5x 33 Pump Performance Characteristics Pump Size: 2x3 13 Effective Date: Jan/25 Catalog: 131 Speed: 29 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

111 mm 35 mm 279 mm mm mm mm 229 mm 279 mm 35 mm 33 mm Curve No: S1193V1 Blackmer System One Pump Size: 5x 33 Pump Performance Characteristics Pump Size: 2x3 13 Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

112 mm 35 mm mm 25 mm 229 mm mm mm 279 mm 25 mm 229 mm Curve No: S1195V1 Blackmer System One Pump Size: 5x 33 Pump Performance Characteristics Pump Size: 2x3 13 Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

113 mm 25 mm mm mm mm 25 mm Curve No: S1197V1 Blackmer System One Pump Size: 5x 33 Pump Performance Characteristics Pump Size: 2x3 13 Effective Date: Jan/25 Catalog: 131 Speed: 29 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

114 mm 35 mm 279 mm mm 229 mm mm mm 25 mm 279 mm 35 mm Curve No: S1199V1 Blackmer System One Pump Size: x1 33 Pump Performance Characteristics Pump Size: 3x 13 Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

115 mm 35 mm 279 mm 25 mm 229 mm mm mm 25 mm 279 mm 35 mm Curve No: S1V1 Blackmer System One Pump Size: x1 33 Pump Performance Characteristics Pump Size: 3x 13 Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

116 mm 35 mm mm mm 229 mm mm 25 mm 279 mm 35 mm 33 mm 229 mm 33 mm Curve No: S5V1 Blackmer System One Pump Size: 1 33 Pump Performance Characteristics Pump Size: x 13 Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

117 mm 35 mm 279 mm 25 mm 229 mm mm mm 25 mm 279 mm 35 mm Curve No: S7V1 Blackmer System One Pump Size: 1 33 Pump Performance Characteristics Pump Size: x 13 Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

118 System One Frame M Pump (ASME/ANSI) Construction Construction Engineered Reliability: The System One Frame M incorporates proven design features that provide maximum reliability and longlife for the most demanding applications. Unparalleled design matched with the best warranty in the industry make the System One Frame M the most cost effective pumping system available (Optional oil temperature monitor shown) Patented micrometer adjustment nuts (pat. #,39,9) fine tune impeller setting for maximum efficiency. 2 Solid shaft (no sleeve) with L 3 /D ratio of 19 is the lowest for any process pump in this size range. 3 Patented non-wearing labyrinth seals (pat. #,572,517) provide unparalleled protection of oil and bearings. Ultra-high capacity angular contact thrust bearings (731 pr.) provide shaft rigidity and eliminate axial movement even during off BEP operation. 5 Bolted retainer cover provides positive clamping of thrust bearing and prevents axial shaft movement. Rabbet for C-Frame (NEMA) or D-Flange (IEC) motor adaptor provides for automatic mechanical motor alignment without special tools or excessive labor. Accepts motor frame sizes up to 9TSC or 3L. 1 SpiralTrac is a registered trademark of the manufacturer, EnviroSeal Engineering Products Ltd., Waverly, Nova Scotia. 7 Cast-in cooling fins and large oil reservoir enhance heat transfer and promote oil cooling. Finned cooling coil available for high temperature applications. Large oil sight glass enables instant analysis of oil level and condition. 9 Oversized radial bearing (31) provides greater load carrying capabilities and extended bearing life in even the harshest conditions. 1 Large volume seal chamber provides proper cooling and lubrication to seal faces. Available in straight and taper bore to meet all applications. Accepts all standard mechanical seals. Throat bushing options include carbon, polyurethane or SpiralTrac Double volute construction reduces hydraulic forces within the casing thus lowering radial load on the shaft and bearings. High efficiency wet ends help reduce energy costs. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

119 System One Frame M Dimensions Frame M Pump (ASME/ANSI) Frame M Pump (Metric) A 1 5 A 1. V X V X O O U D U D F H (hole) A F H (hole) A 2E 2 2E 1 2E 2 2E 1 Frame M Pump ASME/ANSI Pump Size A 1 A D 2E 1 2E 2 F H O U V X 1 x x x x All dimensions are in inches. Frame M Pump Metric Pump Size A 1 A D 2E 1 2E 2 F H O U V X 1 x x x x All dimensions are in millimeters. Optional centerline mount for high temperature applications Optional left or right side discharge Optional vertical mount configuration Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

120 System One Pumps Design Data - Frame M (ANSI) System One Pumps Design Data FRAME M (ANSI) x-13 Shaft L3/D Ratio 17.9 (.7) (.3) 19.5 (.9) (.9) Diameter at Impeller 1.5-UN (3) Diameter at Seal 2.25 (.7) Diameter Between Bearings 3.25 (2.) Diameter at Coupling (.3) Bearings Thrust 731 BEGAY Thrust Option N/A Radial 31 C3 Bearing Span 1.53 (27) Shaft Overhang 9.9 (21) 9.35 (237) 9. (29) 9.75 (2) Seal Chamber Standard Taper Seal Bore Diameter (nose) 3.27 (92) 3.27 (92) Inside Bore.5 ().5 Minimum () Depth 2.5 (5) 3.5 (9) Back Cover/Shaft Clearance.2 (Radial) (.5).75 (Radial) (19) Gland Bolting X.25-11UNC n 5.75 Bolt Circle Diameter (1 on 1 AC) Distance to Nearest Obstruction 3.13 (79.5) Clearance. Total. Suction Side (1.5 total. Suction Side) Eye Area sq. in. (cm 2 ) 5 (29) 5 (322) (37) 3 () Maximum Dia. Solids 1. (25) 1.13 (29) 1.5 (3) 1.19 (3) Number of Vanes 5 Pumps Weights lbs (kg)vanes Pump Only 55 (25) 1 (27) 57 (29) 73 (329) CasingVanes Type Double Volute Wall Thickness.75 Minimum (19) Maximum Working Pressure See Pressure vs.temperature Limit Chart Test pressure Class Flanges-25PSIG, Class 3 Flanges-5PSIG Rotating Element Wk 2 Dry lbs/ft 2 (kg-m 2 ) 3. (.).9 (.2) 5.75 (.22) 7.5 (.321) Wk 2 Wet lbs/ft 2 (kg-m 2 ) 5.19 (.21).91 (.29).11 (.31) 1. (.5) Maximum Speed (oil lube) RPM Power Limits HP (KW)/1 RPM 31SS 1.25 (1.5) Reference drawings A21, A211 x- Inches (mm) x1-13 x1- Cylindrical Bore Large seal chamber volume provides optimum volume for seal lubrication and cooling. Cast restriction bushing reduces fluid exchange between casing and seal chamber and allows maximum cooling of fluid. Other bushing options are available including carbon and SpiralTrac. SpiralTrac is a registered trademark of the manufacturer, EnviroSeal Engineering Products Ltd., Waverly, Nova Scotia. Two industry- tested seal chamber designs provide the right seal environment for virtually any process application. Large volume seal chambers accept standard sized glands. Available seal chamber jackets provide optimum cooling or heating of seal chamber fluid to maximize seal life. Taper Bore Vortex breakers alter seal chamber flow patterns to move solids out and away from the seal. Air or gas buildup can be detrimental to seal life. Taper design allows trapped air and gases to escape. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

121 System One Pump Assembly and Parts List - Frame M NO. ITEM NO. ITEM NO. ITEM 1 Casing 2 Flinger 13 Oil Sight Glass 2 Impeller Micrometer Nut Foot, Bearing Frame Shaft 9 Lockwasher, Thrust Bearing 3 Stud, Cartridge 11 Back Cover 71 Frame Adapter Locknut, Cartridge 1 C Frame motor Adapter 73A Gasket, Casing 5 O-Ring, Cartridge 1 Bearing, Radial MechanicalSeal Oil Filler Assembly 1 Bearing, Thrust 9B Seal, Labyrinth Rotor,Thrust 13 Bolt, Eye 19 Bearing, Frame 9C Seal, Labyrinth Rotor O-ring,Thrust 1 Plug, Magnetic 22 Locknut, Thrust Bearing 9D Seal, Labyrinth Stator, Radial 33 Plug, Bearing Frame 33 Bearing Cartridge 9E Seal, Labyrinth Rotor, Radial 35 Plug, Casing 35 Retainer Cover 9F Seal, Labyrinth Rotor O-ring,Radial 3 O-ring, Impeller Hub 9G Seal, Labyrinth Stator O-ring,Radial Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

122 System One Auxiliary Pipe Connections List - Frame M Discharge V VI IV Suction II III I XI X VII ITEM NPT NUMBER CONNECTION NUMBER SIZE OF TAPS I Casing Drain II Discharge Gage * III Suction Gage IV Seal Chamber Flush V Oil Fill * VI Seal Chamber Jacket inlet & outlet # VII Oil Sight Glass # X Oil Drain ## XI Plug or (cooling coil*) *Optional # Left side of pump facing suction end ## Right side of pump facing suction end Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

123 System One Frame M Composite Pump Curves Frame M Pump (ASME/ANSI) Frame M Pump (Metric) Frame M Pump ASME/ANSI Pump Size All dimensions are in inches. A 1 A D 2E 1 2E 2 F H O U V X 1 x x x x Frame M Pump Metric Pump Size All dimensions are in millimeters. A 1 A D 2E 1 2E 2 F H O U V X 1 x x x x Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

124 in. in 11. in 1. in in in 11. in. in ,2 1, 2, 2, 2, Curve No: S1V1 Blackmer System One Pump Size: x 13 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

125 in. in in in in 11. in. in 13. in ,2 1, 2, 2, Curve No: SV1 Blackmer System One Pump Size: x 13 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

126 in in 11. in in. in 13. in 2 1, 2, 3,, 5, Curve No: S1V1 Blackmer System One Pump Size: x1 13 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

127 in in 11. in in in. in ,2 1, 2, 2, 2, 3, Curve No: S1V1 Blackmer System One Pump Size: x1 13 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

128 in 1. in 13. in. in 11. in in. in 11. in 13. in 1. in 2 1,2 1, 2, 2, 2, 3, Curve No: S22V1 Blackmer System One Pump Size: x Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

129 in 1. in in in 11. in in 1. in 13. in. in 11. in 3 2 1,2 1, 2, Curve No: S2V1 Blackmer System One Pump Size: x Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

130 in in 13. in. in in. in in. in , 2, 3,, 5, Curve No: S2V1 Blackmer System One Pump Size: x1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

131 in 1. in 13. in. in in in. in 1. in 3 2 1,2 1, 2, 2, 2, 3, Curve No: S3V1 Blackmer System One Pump Size: x1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

132 mm 35 mm mm 25 mm mm mm 279 mm 35 mm Curve No: S11V1 Blackmer System One Pump Size: x 13 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

133 mm 35 mm 279 mm 25 mm mm mm 279 mm 35 mm Curve No: S13V1 Blackmer System One Pump Size: x 13 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

134 3 33 mm mm 279 mm mm mm 35 mm Curve No: S17V1 Blackmer System One Pump Size: x1 13 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

135 mm 35 mm 279 mm mm mm 35 mm Curve No: S19V1 Blackmer System One Pump Size: x1 13 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

136 mm 35 mm 33 mm 35 mm mm mm mm 35 mm 33 mm 35 mm Curve No: S23V1 Blackmer System One Pump Size: x Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

137 mm 35 mm 33 mm 35 mm 279 mm mm 279 mm 35 mm 33 mm 31 mm Curve No: S25V1 Blackmer System One Pump Size: x Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

138 mm 35 mm 33 mm mm mm mm 35 mm 35 mm Curve No: S29V1 Blackmer System One Pump Size: x1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

139 mm 35 mm 33 mm 35 mm mm 33 mm 35 mm 31 mm Curve No: S31V1 Blackmer System One Pump Size: x1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

140 System One Vortex Pump Construction Construction Frame A and LD17 Pump with vortex casing and impeller handling sludges and slurries with large particle solids. *Both ASME/ANSI & IPP Metric flanges available. Provides a solution to difficult pumping problems such as sludges and slurries with large particle solids, materials with entrained air, stringy or fibrous materials. Frame A 5 Designed to fit the standard System One and LD17 power ends and includes all the features and benefits of our System One pump. 1 2 LD (Optional oil temperature monitor shown) LD17 shaft 2 LD17 power end 2 Back cover/seal chamber Taper bore provided on LD17. Straight bore with cast restriction bushing or open taper configurations available for Frame A. Vortex impeller recessed out of passageway. Vortex casing Removable suction cover 2 Also available in Frame A (see circle inset above and System One Frame A Pump section for details of Power End). 7 Optional spacer flange allows removal of separate suction cover for cleanout without disturbing piping. Solids are drawn into the vortex of swirling liquid and are discharged by centrifugal force through the open area of the casing with minimum impeller contact for minor particle degradation. 9 Suction and discharge passageways are one continuous open area. 2" pump can pass a 2" (5 mm) solid 3" pump can pass a 3" (75 mm) solid " pump can pass a " (1 mm) solid Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

141 System One Vortex Pump Dimensions Vortex Pump (FRAME A & LD17) Vortex Pump (Metric Flange) V = 2.19 C CP Y SW A 1 E V = 55. C CP Y SW A 1 E X X O O U = 1.37 D U = 32. D F A F A E 1 E 1 E 2 E 2 E 2 E 2 E 1 E 1 Vortex Pump Frame A & LD17 Pump Size CP FrA CP LD17 C FrA C LD17 Y X E D O F FrA SW dim. indicates width of optional spacer flange. All dimensions are in inches. F LD17 A A 1 2E 1 2E 2 SW 1 2 x x x Vortex Pump Metric Flange Pump Size CP CP C C FrA LD17 FrA LD17 Y X E D O FF F FrA LD17 A A 1 2E 1 2E 2 SW 1 5 x x x SW dim. indicates width of optional spacer flange. All dimensions are in millimeters. Designed for difficult pumping problems such as: Sludges and slurries with large solids Pumped materials with entrained air Pumped fluids with stringy or fibrous materials Minimum product shearing Especially suited for the following industries: Waste treatment Food and chemical processing Pulp and paper Agriculture Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

142 System One Pumps Design Data - Vortex Pump System One Vortex Pump NON-CLOGGING RECESSED IMPELLER Designed for: WASTE TREATMENT FOOD & CHEMICAL PROCESSING PULP & PAPER AGRICULTURE and other industries pumping difficult materials VERTICAL VORTEX PUMP System One Pumps Design Data VORTEX ANSI 2. x x x.- Shaft L3/D Ratio FRAME A 1 (2.3) (2.) 75 (2.9) L3/D Ratio LD17 21 (.) 23 (.) 2 (1.) Diameter at Impeller 1. (27) 1.- UNF Thread Diameter at Seal 1.75 (7.3) Diameter Between Bearings 2.5 (2) Diameter at Coupling (3.93) Bearings Thrust SKF 731 BEGAY (pair) Radial 31 C3 Bearing Span.2 (3) Shaft Overhang FRAME A 9.11 (231) 9.25 (235) 9.73 (27) Shaft Overhang LD17.2 (13).5 (17) 7. (179) Seal Chamber Seal Bore Diameter (nose) 2.9 () nose Inside Bore FRAME A 3.75 (95) LD17 3. (7) Depth FRAME A 2. (73) LD17 2. (51) Back Cover/Shaft Clearance FRAME A. (3) Diametral LD17 Open 5 degree Taper Gland Bolting FRAME A ANSI X.5-13UNC on.75 B.C. ( on 1 B.C.) Gland Bolting LD17 X.5-13UNC on.2 B.C. ( on 117 B.C.) Distance to Nearest Obstruction FRAME A 3. (7) LD (5) Clearance.5 (1.3) Back of Impeller Maximum Diameter Solids 2. (51) 3. (7). () Number of Vanes Pumps Weights/Lbs. (kg) Pump Only 32 (13) 357 (1) 7 (211) Casing Type Single Volute Wall Thickness. (11) Minimum Maximum Working Pressure See Pressure vs.temperature Limit Chart Test pressure Class Flanges-25PSIG, Class 3 Flanges-5PSIG Rotating Element Maximum Speed (oil lube) Power Limits HP (KW)/1 RPM 31SS 3. (2.) Reference Drawings A21, A211 Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

143 System One Vortex Pump Assembly and Parts List - Frame LD17 LD17 NO. ITEM NO. ITEM NO. ITEM 1 Casing Key, Coupling 9E Seal, Labyrinth Rotor,(Radial) 2 Impeller 2 Flinger 9F Seal, Labyrinth O-Ring (Radial) Shaft Micrometer Nut 13 Oil Sight Glass 9 Suction Cover 9 Lockwasher, Thrust Bearing Foot, Bearing Frame 11 Back Cover 71 Frame Adapter 1 Foot, casing 1 Bearing, Radial 72 O-Ring Frame Adapter 3 Stud, Cartridge 1 Bearing, Thrust 73A Gasket, Casing Locknut, Cartridge 19 Bearing, Frame Mechanical Seal 5 O-Ring, Cartridge 22 Locknut, Thrust Bearing 9A Seal, Labyrinth Stator, (Thrust) 1 Oil Filler Assembly 33 Bearing Cartridge 9B Seal, Labyrinth Rotor,(Thrust) 13 Bolt, Eye 35 Retainer Cover 9C Seal, Labyrinth O-Ring,(Thrust) 1 Plug, Magnetic 3 O-ring, Impeller Hub 9D Seal, Labyrinth Stator,(Radial) 33 Plug, Bearing Frame 1 Incorporated as part of cartridge in 2. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

144 System One Vortex Pump Assembly and Parts List - Frame A Frame A NO. ITEM NO. ITEM NO. ITEM 1 Casing Key, Coupling 9E Seal, Labyrinth Rotor,(Radial) 2 Impeller 2 Flinger 9F Seal, Labyrinth O-Ring (Radial) Shaft Micrometer Nut 13 Oil Sight Glass 9 Suction Cover 9 Lockwasher, Thrust Bearing Foot, Bearing Frame 11 Back Cover 71 Frame Adapter 1 Foot, casing 1 Bearing, Radial 72 O-Ring Frame Adapter 3 Stud, Cartridge 1 Bearing, Thrust 73A Gasket, Casing Locknut, Cartridge 19 Bearing, Frame Mechanical Seal 5 O-Ring, Cartridge 22 Locknut, Thrust Bearing 9A Seal, Labyrinth Stator, (Thrust) 1 Oil Filler Assembly 33 Bearing Cartridge 9B Seal, Labyrinth Rotor,(Thrust) 13 Bolt, Eye 35 Retainer Cover 9C Seal, Labyrinth O-Ring,(Thrust) 1 Plug, Magnetic 3 O-ring, Impeller Hub 9D Seal, Labyrinth Stator,(Radial) 33 Plug, Bearing Frame 1 Incorporated as part of cartridge in 2. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

145 System One Vortex Frame LD17 and A - Auxiliary Pipe Connections List V IV VI II Discharge Suction VII X III I XI ITEM NPT NUMBER CONNECTION NUMBER SIZE OF TAPS *** I *** II #* III * IV Casing Drain Discharge Gage Suction Gage Seal Chamber Flush (not available on LD17) # V Oil Fill ##* VI Seal Chamber Jacket Inlet & Outlet ** * #* VII (not available on LD17) Oil Sight Glass # X Oil Drain ## XI Magnetic Plug or Cooling Coil* * Optional # Left side of pump facing suction end ## Right side facing suction end Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

146 System One Vortex Pump Composite Pump Curves - Frame LD17 and A and Metric Flange Vortex Pump (FRAME LD17 and A) Vortex Pump (Metric Flange) Vortex Pump Frame LD17 and A Pump Size CP FrA CP LD17 C FrA C LD17 Y X E D O F FrA SW dim. indicates width of optional spacer flange. All dimensions are in inches. F LD17 A A 1 2E 1 2E 2 SW 1 2 x x x Vortex Pump Metric Flange Pump Size CP CP C C FrA LD17 FrA LD17 Y X E D O FF F FrA LD17 A A 1 2E 1 2E 2 SW 1 5 x x x SW dim. indicates width of optional spacer flange. All dimensions are in millimeters. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

147 in 7. in in in. in 7. in Curve No: S17V1 Blackmer System One Pump Size: 2x2 Pump Performance Characteristics Pump Size: 5x5 2 Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

148 in 7. in in in 7. in. in Curve No: S171V1 Blackmer System One Pump Size: 2x2 Pump Performance Characteristics Pump Size: 5x5 2 Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

149 in 9. in in 7. in. in in 7. in. in 9. in 9.3 in Curve No: S171V1 Blackmer System One Pump Size: 3x3 1 Pump Performance Characteristics Pump Size: x 25 Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

150 in in. in in. in 9.3 in Curve No: S1711V1 Blackmer System One Pump Size: 3x3 1 Pump Performance Characteristics Pump Size: x 25 Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

151 in 11. in 1. in in. in in 9. in 1. in 11. in. in 2 2 1, 1,2 1, 1, Curve No: S1711V1 Blackmer System One Pump Size: x Pump Performance Characteristics Pump Size: 1x1 3 Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

152 in 11. in in in in 1. in. in 11. in , Curve No: S1711V1 Blackmer System One Pump Size: x Pump Performance Characteristics Pump Size: 1x1 3 Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

153 mm mm mm mm 17 mm 23 mm Curve No: S1713V1 Blackmer System One Pump Size: 5x5 2 Pump Performance Characteristics Pump Size: 2x2 Effective Date: Jan/25 Catalog: 131 Speed: rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

154 mm mm 2 mm mm 17 mm 23 mm Curve No: S17V1 Blackmer System One Pump Size: 5x5 2 Pump Performance Characteristics Pump Size: 2x2 Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

155 mm 229 mm mm mm 2 mm mm 17 mm 23 mm 2 mm 229 mm Curve No: S1719V1 Blackmer System One Pump Size: x 25 Pump Performance Characteristics Pump Size: 3x3 1 Effective Date: Jan/25 Catalog: 131 Speed: rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

156 mm 229 mm 23 mm Head ft 2 Head m 5 17 mm 2 mm Power hp Power kw mm 2 mm 23 mm 229 mm 2 mm 1.. NPSHr ft... NPSHr m Capacity m3/h Capacity USgpm Curve No: S17111V1 Blackmer System One Pump Size: x 25 Pump Performance Characteristics Pump Size: 3x3 1 Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: fax:

157 mm 279 mm 25 mm mm 23 mm mm mm 25 mm 229 mm 279 mm Curve No: S171V1 Blackmer System One Pump Size: 1x1 3 Pump Performance Characteristics Pump Size: x Effective Date: Jan/25 Catalog: 131 Speed: rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

158 mm 279 mm Head ft 3 Head m Power hp 1 5 Power kw 229 mm 25 mm 279 mm 35 mm NPSHr ft 2 1 NPSHr m Capacity m3/h Capacity USgpm Curve No: S17117V1 Blackmer System One Pump Size: 1x1 3 Pump Performance Characteristics Pump Size: x Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: fax:

159 System One Magnum Heavy-Duty Processs Slurry Pumps Construction Centrifugal and Vortex Construction Industry s finest slurry pumps featuring: Solid stainless steel shaft with L 3 /D ratio of 29 (1:1) Power End with solid cast base for maximum rigidity Engineered for the toughest applications in all types of demanding abrasive and corrosive services Casing: 1 Walls 5% thicker 5 Single heavy-duty than conventional pumps power end for entire line. for extended wear. Thrust bearing 2 Concentric design to eliminate turbulence and wear; also reduces bearing loads and shaft deflection at off BEP operation. 3 Tangential discharge to reduce wear. Recessed casing gasket. Power End: pair of #7311 angular contacts. 7 Radial roller bearing #NUP313ECP (original #5313 double row). 2.5" shaft diameter for the mechanical seal. 9 External impeller adjustment. 1 Labyrinth seals for superior bearing protection. 11 Grease lube or Oil lube. Back Cover: Accepts most standard mechanical seals 13 Throat bushings available in several configurations including carbon and SpiralTrac 1. Impeller: 1 Open, screw on type impellers with back pump out vanes. Greater distance from vane tip to casing to reduce abrasive wear. 1 SpiralTrac is a registered trademark of the manufacturer, EnviroSeal Engineering Products Ltd., Waverly, Nova Scotia. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

160 System One Magnum Heavy-Duty Processs Slurry Pumps Construction Centrifugal and Vortex Applications Major applications for Magnachrome material include: Municipal waste treatment-sewage (vortex) Barite, ferric oxide and mineral oil base drilling muds Glass fibres Pulp and paper Sugar processing Ash or coal conveyers Cement Mine de-watering Lime, gypsum, calcium carbonate slurries Kaolin clay Crystalline forms Vertical configurations also available. Flows to 7,5 gpm (1,7 m 3 /hr), available with Magnum XP (1 x 22 and x 1 23), consult factory. Materials Centrifugal: Magnachrome (high chrome iron) ASTM-A-532-CL3 H3 Hard Iron ASTM-A--CLC Also certain sizes in 31SS, consult factory Vortex: Magnachrome (high chrome iron) ASTM-A-532-CL3 Ductile Iron ASTM-A SS Performance Curves Magnum Centrifugal Composite 1, rpm 1 1 Composite 1,75 rpm (bottom) and 3,5 rpm (top) Capacity m3/hr Capacity m3/hr Total Discharge Head Feet , 1,5 2, 2,5 3, 3,5 Capacity Gallons per Minute Magnum Vortex Composite 1, rpm (bottom) and 1,75 rpm (top) Total Discharge Head Meters Total Discharge Head Feet , 1,5 2, 2,5 3,,5 Capacity Gallons per Minute Limit operation in the dark shaded areas to 1.2 specific gravity fluids. 1 5 Total Discharge Head Meters 25 Capacity m3/hr Total Discharge Head Feet ,2 1, 2, 2, Capacity Gallons per Minute Follow the Key Numbers inside the Performance Curves for Pump Size shown in Dimensional Data Charts on back page Total Discharge Head Meters Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

161 System One Magnum Centrifugal and Vortex Pumps Dimensions Centrifugal Pump Vortex Pump Centrifugal Dimensions (inches) Flange Dimensions (inches) Pump Size G L X Y Z CP DD Weight lbs. 1 3 x x x x x x x x Centrifugal Dimensions (millimeters) Pump Size G L X Y Z CP DD Weight lbs. 1 3 x x x x x x x x Size O.D. B.C. Thickness # Holes Hole Size lb Cast Iron/Series Steel Flat Face Flange Dimensions (millimeters) Size O.D. B.C. Thickness # Holes Hole Size lb Cast Iron/Series Steel Flat Face Vortex Dimensions (inches) Pump Size G L X Y Z CP DD Weight lbs. 1 3 x x x Vortex Dimensions (millimeters) Pump Size G L X Y Z CP DD Weight lbs. 1 3 x x x World Headquarters 19 Century Avenue SW Grand Rapids, MI USA T F European Headquarters ZI la Plaine des Isles, rue des Caillottes 9 Auxerre, FRANCE T F

162 System One Pumps Design Data - Magnum Vortex Pump System One Pumps Design Data Magnum Inches (mm) Shaft L 3 /D Ratio for 17-Ph Solid Shaft 29 (1.1) L 3 /D Ratio for Steel Shaft w/sleeve 7 (2.7) Impeller Thread 1.5- UNC 2A (3) Shaft Diameter at seal 2.5 (3.5) Shaft Diameter undersleeve (Steel Shaft) 2. (5) Shaft Overhang (avg.) 1.9 (272) Shaft Diameter between Bearings (5) Shaft Distance between Bearings 7.2 (1) Shaft Diameter at Coupling 1.7 (7.5) Sleeve Material (on Steel Shaft) ceramic coated 1SS Bearings Radial Bearing NUP313ECP (original 5313) Thrust Bearing (2 required) 7311 BECBY Stuffing Box Stuffing Box Bore 3.5 (9) Packing Size.5 (13) Back Cover/Shaft Clearance. (1.5) on a side Depth of Stuffing Box 3.5 (9) Gland Bolting (2) 3/-1 on 5.5" B.C. (1 on 1) Distance to Nearest Obstruction 2 (5) 2.5 () (w/flinger removed) Counterbore for Bushing.25/.252 dia. x.7 dp. (1 dia. x 22 dp) w/. x 5 chmfr. & 2 taper from.25 to 3.5 Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

163 System One Magnum Pump Assembly and Parts List NO. ITEM NO. ITEM NO. ITEM 1 Casing 7 Shaft B Thrust Bearing Housing Bolts 1A Casing Gasket 7A Sleeve C Thrust Bearing Housing Jam Nuts 1B Casing Stud Nut 7B Coupling Key 13 Thrust Bearing Housing Cover 1C Casing Stud 7C Shaft Sleeve Seal 13A Thrust Bearing Cover Plug 2 Impeller 9 Frame 13B Thrust Bearing Cover Seal 2A Impeller Seal 1 Radial Bearing Cover 13C Thrust Bearing Lab seal 3 Stuffing Box Cover 1A Radial Bearing Cover Plug 13D Thrust Bearing Cover Bolts Gland Set 1B Radial Bearing Cover Gasket 13E Thrust Bearing Cover washer 5 Mechanical Seal 1C Radial Bearing Lab Seal 1 Thrust Bearing 5A Packing Set 1D Radial Bearing Cover Bolt 1A Bearing Lockwasher 5B Lantern Ring 1E Radial Bearing Cover Nut 1B Bearing Locknut Gland Bolt Assembly 11 Radial Bearing 22 Oil Sight Gage B Gland Bolt Nuts Thrust Bearing Housing 23 Oiler Assembly 7 Shaft A Thrust Bearing Housing Seal 25 Breather Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

164 System One Magnum Centrifugal Composite Pump Curves Magnum Centrifugal Composite 1, rpm Capacity m3/hr Total Discharge Head Feet Total Discharge Head Meters 5 1, 1,5 2, 2,5 3, 3,5 Capacity Gallons per Minute Composite 1,75 rpm (bottom) and 3,5 rpm (top) Capacity m3/hr Total Discharge Head Feet , 1,5 2, 2,5 3,,5 1 5 Total Discharge Head Meters Capacity Gallons per Minute Limit operation in the dark shaded areas to 1.2 specific gravity fluids. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

165 in in 9. in in 7. in. in in 2 7. in. in. in 9. in 1. in 1. in 11. in Curve No: S11V1 Blackmer System One Pump Size: 3x2 13 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 355 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

166 in in in 1. in 9. in. in 7. in. in in 7. in. in 13. in. in 11. in 1. in 9. in in Curve No: S1V1 Blackmer System One Pump Size: 3x2 13 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

167 in. in in 1. in 9. in. in 7. in in 7. in 1. in 9. in 11. in. in 13. in Curve No: S11V1 Blackmer System One Pump Size: 3x2 13 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

168 in in 5 9. in in 7. in. in in 1. in 9. in. in 7. in. in 3. in 11. in , Curve No: S11V1 Blackmer System One Pump Size: x3 13 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 355 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

169 in. in 11. in 1. in 9. in in 2 7. in in 9. in. in 7. in 13. in. in 11. in , Curve No: S11V1 Blackmer System One Pump Size: x3 13 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

170 in. in 11. in 1. in 9. in in 7. in 1 2. in 7. in 9. in 1. in 11. in. in 13. in Curve No: S111V1 Blackmer System One Pump Size: x3 13 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

171 in in. in 11. in 1. in 9. in. in 7. in in in 13. in. in 11. in 1. in 1 7. in 1. in 2 2 1, 1, Curve No: S111V1 Blackmer System One Pump Size: 5x 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

172 in 13. in in 11. in 1. in 9. in. in 7. in in in. in 9. in 13. in. in 11. in 1. in in 1. in Curve No: S111V1 Blackmer System One Pump Size: 5x 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

173 in 1. in 9. in. in in in 9. in 1. in in 1. in 2 1, 1,2 1, 1, 1, 2, Curve No: S1V1 Blackmer System One Pump Size: x5 11 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

174 in 11. in in in. in in. in 9. in 1. in 11. in in 11.5 in 5 2 1, 1,2 1, 1, Curve No: S12V1 Blackmer System One Pump Size: x5 11 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

175 in 13. in. in 11. in 1. in in 13. in. in 11. in 1. in 2 1,2 1, 2, Curve No: S1V1 Blackmer System One Pump Size: x5 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

176 in 13. in. in 11. in 1. in in in 13. in. in 11. in , 1,2 1, 1, 1, Curve No: S1V1 Blackmer System One Pump Size: x5 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

177 in 1. in 9. in. in in 9. in 1. in 11. in 11. in 2. in 1,2 1, 2, Curve No: S1132V1 Blackmer System One Pump Size: x 11 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

178 in 1. in in. in in 9. in 1. in 11. in. in 11. in 2 2 1, 1,2 1, 1, 1, Curve No: S113V1 Blackmer System One Pump Size: x 11 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

179 in in. in in 1. in in 1. in 13. in. in 11. in ,2 1, 2, 2, 2, Curve No: S113V1 Blackmer System One Pump Size: x 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

180 in. in 11. in in in in 11. in. in 13. in 3 1. in 1.13 in 1,2 1, 2, 2, 2, Curve No: S11V1 Blackmer System One Pump Size: x 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

181 in 13. in. in in 13. in 1. in in 1. in 1, 2, 3,, 5, Curve No: S11V1 Blackmer System One Pump Size: 1x 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

182 in 13. in in in 13. in 1. in in. in 1 1,2 1, 2, 2, 2, 3,2 3,, Curve No: S11V1 Blackmer System One Pump Size: 1x 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

183 mm mm mm 2 23 mm mm 2 mm mm mm 2 mm 229 mm 23 mm 25 mm Curve No: S111V1 Blackmer System One Pump Size: 3x2 13 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 29 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

184 mm mm mm 25 mm 229 mm 23 mm mm mm 23 mm 25 mm 229 mm 33 mm 35 mm 279 mm Curve No: S113V1 Blackmer System One Pump Size: 3x2 13 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

185 mm mm mm mm 23 mm mm mm 17 mm 25 mm 229 mm 279 mm 35 mm 33 mm Curve No: S1V1 Blackmer System One Pump Size: 3x2 13 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

186 mm mm mm 23 mm 17 mm mm mm 25 mm 229 mm 23 mm 17 mm 2 mm mm 279 mm Curve No: S117V1 Blackmer System One Pump Size: x3 13 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 29 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

187 mm mm mm mm 229 mm 23 mm 17 mm mm 23 mm 17 mm 25 mm 33 mm 35 mm 279 mm Curve No: S119V1 Blackmer System One Pump Size: x3 13 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

188 mm 279 mm mm 229 mm 23 mm 17 mm mm 5 23 mm 229 mm 25 mm 279 mm 35 mm Curve No: S1111V1 Blackmer System One Pump Size: x3 13 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

189 mm mm 35 mm mm 25 mm 229 mm 23 mm 17 mm mm 33 mm 35 mm 279 mm 25 mm 229 mm 23 mm mm 35 mm Curve No: S11V1 Blackmer System One Pump Size: 5x 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

190 mm mm mm 279 mm 25 mm 229 mm 23 mm mm mm 23 mm 229 mm 33 mm 35 mm 279 mm 25 mm mm 35 mm Curve No: S1117V1 Blackmer System One Pump Size: 5x 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

191 mm 25 mm mm 23 mm mm mm 229 mm 25 mm mm 23 mm Curve No: S11V1 Blackmer System One Pump Size: x5 11 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

192 mm 279 mm mm 229 mm mm mm 229 mm 25 mm 279 mm 292 mm 2 23 mm 292 mm Curve No: S13V1 Blackmer System One Pump Size: x5 11 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

193 mm 33 mm mm mm 25 mm mm mm 25 mm 35 mm 33 mm Curve No: S17V1 Blackmer System One Pump Size: x5 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

194 mm mm mm 279 mm 25 mm mm 279 mm 35 mm 33 mm 35 mm Curve No: S19V1 Blackmer System One Pump Size: x5 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

195 mm mm mm 23 mm mm 229 mm 25 mm 279 mm Curve No: S1133V1 Blackmer System One Pump Size: x 11 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

196 mm 25 mm 229 mm 23 mm mm mm 229 mm 25 mm mm 279 mm Curve No: S1135V1 Blackmer System One Pump Size: x 11 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

197 mm 33 mm mm mm 25 mm mm 33 mm mm 35 mm 279 mm Curve No: S1139V1 Blackmer System One Pump Size: x 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

198 mm 33 mm 35 mm 279 mm 25 mm mm 279 mm 35 mm 33 mm 359 mm Curve No: S111V1 Blackmer System One Pump Size: x 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

199 mm 33 mm 35 mm mm mm 33 mm mm 35 mm Curve No: S1V1 Blackmer System One Pump Size: 1x 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

200 mm 33 mm 35 mm 279 mm 25 mm mm 279 mm 35 mm 33 mm 35 mm mm 25 mm Curve No: S117V1 Blackmer System One Pump Size: 1x 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

201 System One Magnum Vortex Composite Pump Curves Magnum Vortex Composite 1, rpm (bottom) and 1,75 rpm (top) 25 Capacity m3/hr Total Discharge Head Feet Total Discharge Head Meters 1 1,2 1, 2, 2, Capacity Gallons per Minute Follow the Key Numbers inside the Performance Curves for Pump Size shown in Dimensional Data Charts on back page. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

202 in 13. in in 11. in 1. in 9. in. in in in 13. in. in 11. in 1. in 9. in. in 7. in Curve No: SV1 Blackmer System One Pump Size: 3x3 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

203 in 13. in. in in 1. in 9. in. in 7. in in. in 1. in 13. in. in 11. in 1. in 9. in in 1. in Curve No: S1V1 Blackmer System One Pump Size: 3x3 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

204 in 13. in in 11. in in 9. in. in in 13. in. in 11. in 1. in 9. in. in 3. in 1. in 1 2 1, 1,2 1, Curve No: S1V1 Blackmer System One Pump Size: x 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

205 in 13. in in 11. in 1. in 9. in. in in 9. in 1. in 13. in. in 11. in 1. in 1. in 2. in 2 1, 1,2 1, Curve No: S11V1 Blackmer System One Pump Size: x 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

206 in 13. in in 11. in 1. in in in 13. in. in 11. in in 9. in 9. in 1. in 2 1,2 1, 2, Curve No: S11V1 Blackmer System One Pump Size: x 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 175 rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

207 in 13. in. in 11. in in 9. in in 1. in 1. in 13. in. in 11. in in 9. in 1,2 1, 2, 2, 2, Curve No: S11V1 Blackmer System One Pump Size: x 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 1 rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

208 mm 33 mm 35 mm 279 mm 25 mm 229 mm 23 mm 17 mm mm 33 mm 35 mm 279 mm 25 mm 229 mm 23 mm 17 mm Curve No: S13V1 Blackmer System One Pump Size: 3x3 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

209 mm 33 mm mm 279 mm mm 229 mm 23 mm 17 mm mm 23 mm 229 mm 35 mm 33 mm 35 mm 279 mm 25 mm mm 35 mm Curve No: SV1 Blackmer System One Pump Size: 3x3 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

210 mm 33 mm mm 279 mm 25 mm 229 mm 23 mm mm 33 mm 35 mm 279 mm 25 mm 229 mm 23 mm Curve No: S19V1 Blackmer System One Pump Size: x 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

211 mm 33 mm 35 mm mm mm 229 mm 23 mm mm mm 229 mm 35 mm 279 mm 25 mm Curve No: S111V1 Blackmer System One Pump Size: x 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

212 mm 33 mm 35 mm 279 mm 25 mm 229 mm mm 33 mm 35 mm 279 mm 25 mm 229 mm Curve No: S1V1 Blackmer System One Pump Size: x 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

213 mm 33 mm 35 mm 279 mm 25 mm 229 mm mm 25 mm 279 mm 35 mm 33 mm 35 mm mm 229 mm Curve No: S117V1 Blackmer System One Pump Size: x 1 Pump Performance Characteristics Effective Date: Jan/25 Catalog: 131 Speed: 9 rpm Vortex Impeller Blackmer 19 Century Avenue SW Grand Rapids, MI USA telephone: f ax:

214 Pump Improvement Program System One Heavy-Duty Power End Upgrades - Advantages System One LD Power End Upgrade Program Designed for fit-up to Goulds 1 and Durco 2 ANSI Pumps Lowest L3/D ratio in the industry (Optional oil temperature monitor shown) 5 No modification needed, just bolt up and run. Greater window of operation away from Best Efficiency Point. 1 Goulds is a registered trademark. 2 Durco is a registered trademark. 1 Patented micrometer adjustment nuts (Pat. #,39,9) fine tune impeller setting for maximum efficiency. 2 Positive locking thrust bearing retainer cover for maximum bearing holding power and minimum axial movement. 3 Patented System One Labyrinth Seals (Pat. #, 572, 517) provide a nonwearing lifetime protection for radial and thrust bearings. Angular contact bearings are standard for high thrust capability. 5 Full support rear leg assures bearing frame remains upright during pump disassembly. Full adjustability aids in alignment. Two magnetic plugs are provided to maintain clean oil and are removable for insertion of cooling coil. 1 7 Solid shaft (no sleeve) 1 Large oil inlet for easy with minimal overhang provides superior resistance to deflection. filling of oil; the sealed cover minimizes dirt and moisture entry. System One large bore 11 Flinger filter constantly back cover accepts most standard mechanical seals. cleans oil during pump operation. (Frame A only) 9 Rabbit for C-Frame Oil sight glass for (NEMA) or D-Flange (IEC) motor adapter for constant monitoring of oil level and condition. instantaneous and precise 13 Optional throat bushing motor alignment. available for specific seals. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

215 Pump Improvement Program System One Heavy-Duty Power End Upgrades - Advantages out of 5 pump downtimes are caused by seal and bearing failures. The System One LD Power End is designed specifically to eliminate the root causes of these failures. Goulds 1 319ST Durco 2 MII G I Stronger shaft, greater resistance to damaging vibration Existing shafts with sleeves have a relatively small diameter and long overhang, resulting in a poor L3/D ratio. Unless conditions are perfect, the weak, slender shaft will bend under stress, causing vibration along its entire length. Shaft vibration hammers the mechanical seal and bearings, causing premature failures. Goulds 319MT Durco MII G II Converting to the LD Power End increases resistance to vibration by up to 5 times compared to original equipment. Seals and bearings are protected, even when the pump is running off the BEP, or subject to pipe strain or other external stresses. Original equipment: high L3/D equals high vibration. L D Goulds 319XLT L System One LD shaft has the lowest L3/D ratio in the industry. D LD Power End Upgrades are available today for the following popular ANSI pumps Goulds ST Goulds 319MT Goulds XLT Durco MII G I Durco MII G II 1 Goulds is a registered trademark. 2 Durco is a registered trademark. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

216 Pump Improvement Program System One Heavy-Duty Power End Upgrades - Advantages L 3 /D and bearing Comparison System One Goulds Durco System One Goulds Durco System One Goulds Frame S ST 1 GI 2 Frame A Power MT 1 GII 2 Frame M XLT 1 End Conversion L 3 D without sleeve (1.9) (2.5) 7 (.) 23 Gld/1 Dur (.9/.7) 2 (2.3) 37 (1.7) 19 (.72) 25 (.9) L 3 D with sleeve N/A 13 (.5) 3 (1.3) N/A 11 (.) 5 (2.5) N/A 1 (2.3) bearings: radial , thrust , 731(2) (2) 5313 shaft diameter at seal 1.5 (3) (35) 1.5 (29) 1.75 () 1.75 (5) 1.75 () 2.25 (7) 2.5 () System One LD Power End Conversions are also available as a universal version that allows adaptation to many existing process pumps. Universal frame adapters are available to retrofit various configurations. Stronger shaft resists damaging vibration The System One LD power ends increase resistance to deflection and vibration. With a solid shaft (no sleeve) and shorter overhang, System One pumps offer the lowest LD ratio in the industry and are especially suited for maximizing seal/bearing life and operation off the BEP. Quality motor alignments The System One LD power end features C-frame motor adapter capability that provides precise alignment for quick and repeatable motor mounting and eliminates vibration. And, skill level, temperature concerns, and time constraints are all eliminated with the simplified motor mounting. Improved seal environment The System One large volume seal chamber has an increased volume for enhanced cooling, cleaning, and seal lubrication. The first process pump manufacturer to offer large bore seal chambers as standard equipment. Superior bearing protection System One Labyrinth seals provide lifetime, non-wearing protection against contaminants that can decrease bearing life. The seals replace short-lived and shaft-damaging rubber lip seals. In addition, pressure tight face seals are available for moisture-laden environments or immersion. Conventional long, thin, light duty shaft. L3/D = to 3 (2.5 to1.3) for small frame pumps. L3/D = 3 to 11 (1.7 to.) for medium frame pumps. System One Upgrade shaft. L3/D = (1.9) for small frame pumps. L3/D = 1 to 23 (.7 to.9) for medium frame pumps. These values show the shaft to be many times stiffer than the original equipment. Top: Lip seals damage shafts and lose effectiveness rapidly. Bottom: Long term effective Labyrinth seal protection is standard on the LD Power End. C-Frame Motor Adapter eliminates manual alignment problems. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

217 System One Heavy-Duty Process Pump Accessories System One Pumps Baseplates Specialized baseplates available for all Blackmer System One Pumps PIP Type Base boxed ends, lifting lugs and sloped top with drain Standard System One Pump mounted on a Vertical Stand for "V" Belt Drive Types Offered: Standard System One steel channel P.I.P. specification RESP2 Per Customer specific requirements Options available: Drip rim with drain Boxed ends Sloped base Leveling screws Grout holes - Vent holes Motor adjusting jacks Lifting lugs Materials: Carbon Steel 3 or 31 Stainless Steel Galvanized Steel Magnum Piggyback V belt drive stand Allows pump to be operated at optimum speed "V" Belt Drive tensioning device included Stand can accept motors up to 5 HP (93 kw) System One Pump on standard steel channel base with barrier fluid tank support stand 1 Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

218 System One Heavy-Duty Process Pump Accessories System One 1 SpiralTrac Seal Chamber Bushings Innovative Technology for Improvement of the Seal Environment Seal Cavity Without SpiralTrac SpiralTrac is a specially designed bushing that is inserted in the bottom of a seal chamber (or stuffing box if a packed pump) and is made from 31SS, 1SS, carbon graphite or PTFE material. The SpiralTrac is designed to improve the operating environment for the mechanical seal through the use of a variable geometry spiral grooving system. During operation, SpiralTrac converts the rotating flow to an axial flow in the seal cavity and drives it away from the seal toward the impeller. The contaminants are swept by centrifugal force toward the SpiralTrac and into the groove where the main spiral forces the contaminants out through the exit groove at the shaft. SpiralTrac contains a unique air vent in the top of the bushing to purge air on initial pump flooding. If the product is aerated or the pump runs dry, an external flush, a single seal with a quench, or a double seal is required. SpiralTrac enables venting of the seal chamber, drives circulation and exchange of fluid, and removes abrasives or contaminants. No Environmental Control Seal Cavity With SpiralTrac 1 SpiralTrac is a registered trademark of the manufacturer, EnviroSeal Engineering Products Ltd.,Waverly, Nova Scotia. Total Environmental Control Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

219 System One Heavy-Duty Process Pump Accessories System One SpiralTrac 1 Benefits Increases Seal MTBF By preventing accumulation of solids in the cavity, circulating fluid around the seal, exchanging internal cleaned flush and venting the cavity when the pump is stationary. Decreases or eliminates flush Spiraltrac s patented design permits users to greatly reduce or eliminate flush in many standard process applications. Complete elimination of flush is dependent on the type of application and mechanical seal specified. Please check with the factory to determine the application s suitability for total flush elimination. Eliminates seal and cavity erosion In most mill and mining services, the flush itself contains solids from pipe scale, silt or settling ponds. This dirt is injected with the flush and due to flow patterns within the seal cavity, causes premature wear of the seal and cavity itself. SpiralTrac develops a flow pattern whereby solids are drawn towards the front of the box, and subsequentially channeled through the exit groove of the device and expelled at the impeller. This same phenomenon also significantly reduces erosion of the shaft. Reduces seal cavity sensitivity to flush pressure loss In a standard seal cavity, if flush pressure is lost for a period of time, solids will enter the cavity. Once inside the cavity, centrifugal force will throw the solids to the bore, and even when the flush returns, it cannot push the solids out because they are trapped along the bore. With SpiralTrac installed, solids are continuously removed even if flush pressure is lost. Since solids are kept away from the seal, premature failure as a result should not occur. U.S. Patents # 5,553, #5,17,1 Euro. Pat. App. 9 Enables seals to operate in applications not possible before Many customers have had poor results using mechanical seals because of high solids / fibre content in the process fluid. These solids get in around the seal area, de-water and consequently cause the seal to overheat and fail. SpiralTrac s inherent ability to remove solids / fibres from around the seal allows many of the applications to become successful. Protects single or double seals Solids will enter the seal cavity whether or not a single or double seal is installed. SpiralTrac will develop a flow to remove these solids regardless of the seal design. The SpiralTrac offers a dramatic improvement of mechanical seal life over a broad range of applications and operating conditions. These devices can be designed to operate with reduced or no flush in both fibrous and non-fibrous applications. SpiralTrac significantly improves mechanical seal MTBF over a conventional seal operating alone. 1 SpiralTrac is a registered trademark of the manufacturer, EnviroSeal Engineering Products Ltd., Waverly, Nova Scotia. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

220 System One Heavy-Duty Process Pump Accessories System One SpiralTrac 1 Environmental Controller & Throat Bushing Selection Chart " 1" & 13" Durco 2 MK II GR I Durco 2 MKII GR II Durco 2 MK II GR II LD1 Durco 2 SLS SpiralTrac Frame S Goulds 3 ST BCC Goulds 3 MT BCC Goulds 3 MT BCC LD 23 Goulds 3 SLS Backcover Counterbore SpiralTrac 3 CG/PTFE SpiralTrac 31SS SpiralTrac 1SS SealMate 3 31SS SealMate Hast C22 3. x x.75.5 x x 1 3. x x x x x x x x x x x x x x x x x x 3.7 N/A N/A 1.75 x x x 3.7 N/A N/A 1.75 x 3.7 SpiralTrac Frame A ANSI Frame A LD17 Mid Frame Short Seal Chamber Magnum Magnum Packing Backcover 3.92 x 1 3. x.75.5 x.7 Frame A Counterbore borebc+sc thru 3.53 SpiralTrac CG/PTFE.25 x.7 None Required SpiralTrac CG/PTFE 1.75 x x x.5 N/A 2.5 x 3.5 Uses 3 rings of packing SpiralTrac for 2 Seal CG/PTFE 2.57 x 3. SpiralTrac 31SS SpiralTrac 1SS SealMate 31SS SealMate Hast C22 Frame A Short Seal Chamber. wide x 3.53/3.59 bore 1.75 x x x x x x x x x x x 3.7 N/A N/A 1.75 x x 3.7 N/A N/A Throat Bushings Frame S Durco MIIGRI Durco MIIGRII LD 1 Durco SLS Goulds ST BCC Goulds MT BCC LD 23 Goulds SLS Carbon bushings Counterbore 2.39 x.35 consult factory 3. x.2 consult factory special machining standard Bushing 1.5 x /1.75 x 3. 1K Bushings 5 Counterbore 3. x x x.2 consult factory special machining special machining standard 1KRB (PTFE) x 3. x.5 1KRB2P (poly) Throat Bushings Frame A ANSI Frame LD17 Frame M Magnum Carbon bushings Counterbore 3.25 x x x x.7 standard (incl.) special machining special machining special machining Bushing 1.7 x x x 3.2 x x.25 1K Bushings 5 Counterbore 3.25 x x.7.25 x.7 standard special machining 1KRB (PTFE) x x x x.5 1KRB2P (poly) 1.9 x x x x.5 1 SpiralTrac is a registered trademark of the manufacturer, EnviroSeal Engineering Products Ltd., Waverly, Nova Scotia. 2 Durco is a registered trademark 3 Goulds is a registered trademark 5 Product of A. W. Chesterton Company Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

221 System One Heavy-Duty Process Pump Accessories System One Pump Accessories Bearing Oil Temperature Monitors Early warning helps prevent bearing failures and improve equipment reliability Increase in oil temperature indicates bearing or lube failure Constant monitoring of lubrication environment Adapts to any type of oil-lubricated machinery by screwing into a 1/" NPT connection Corrosion-resistant, hermetically sealed stainless steel housing Polycarbonate lens and easy-to-read color coded dial Calibrated in both Fahrenheit and Celsius scales Rustproof Dustproof Leakproof Hermetically sealed Graduated in both Fahrenheit and Centigrade degrees; accuracy ± 1% total scale range. Monitor clearly indicates potential failure of bearings and/or lubrication by an increase in oil temperature. The System One Bearing Oil Temperature Monitor is a simple and effective preventive maintenance tool that improves equipment reliability by the constant monitoring of the lubrication environment. All types of pumps and other oil lubricated machinery will benefit from this product. The device simply screws into any 1/ NPT connection and instantly registers the temperature of the oil. To order Frame S or any 1/" NPT application No Frame A & M (with 3/" x 1/" reducing bushing) No Shaft wrench for ease in removal of threaded impellers. The inertia provided by the mass of the wrench simplifies impeller removal in the toughest of applications. One wrench for Frames S, A and M. Cooling coil with swagelock tube fittings. Available for Frame S, Frame A, and Frame M pumps. (Frame A shown) Required for temperature greater than: F (25 1 RPM ( RPM) 3 F ( 3 RPM (29 RPM). More efficient than cast jackets. Oil is cooled directly, thus cooling the bearings simultaniously. Installed in place of magnetic plugs. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

222 System One Heavy-Duty Process Pump Accessories System One Pumps Control Heat Casing Jackets 1 Full range of heating jackets for Frame S and Frame A Pumps Jackets are required for applications where liquids must be maintained at a certain temperature or will solidify if cooled. Bolt on system provides thermal performance necessary to meet narrow-envelope processing. Several recent applications for heating jackets include: Maleic anhydride Molten sulfur Food products Polyester resins Chlorinated resins Waxes Calcium chloride Coal tars Construction: Jackets are made by casting aluminum alloy around steel tubing for connection to the heating liquid. Couplings are 3 lb. 3/" NPT fittings, 2 on each side. Custom designed to fit snugly against the casing walls for each casing size. Jackets are split into two sections to allow bolting around the casing. Special heat transfer cement is applied between the casing and the jacket to allow for maximum thermal conduction. The System One Pump is particularly suited for high temperature operation due to the following design features: Centerline casing support Bearing frame fins for cooling C Frame motor adapter for alignment Finned cooling coil in the oil sump Jacketed large bore seal chamber The System One Pump combined with the casing jacket provides the finest and most reliable high temperature pump in the industry today. Side view of jacket showing clamp to discharge flange. Note piping connections to jacketed seal chamber. Front view showing 3/" NPT couplings for connection of steam piping. Jacket is split along vertical axis. 1 Product of Controls Southeast of Charlotte, NC. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

223 System One Heavy-Duty Process Pumps Materials of Construction Part Name # Req. Frame S Frame SD Frame A Frame A & per Pump & LD17 LD17 Vortex Frame M Casing 1 D.I., 31SS D.I., 31SS D.I., 31SS D.I., 31SS D.I., 31SS CD-, A-2, Hast. CD-, A-2, Hast. CD-, A-2, Hast. CD-, A-2, Hast. CD-, A-2, Hast. Casing Gasket 1 1/1" per 1.5 mm per 1/1" per 1/1" per 1/1" per Application Application Application Application Application Casing Foot 2 Steel Cast D.I./Centerline D.I./Centerline Cast (Steel CL option) Impeller 1 CDMCu CDMCu CDMCu D.I., CDMCu D.I., CDMCu A-2, Hast. A-2, Hast. A-2, Hast. A-2, Hast. A-2, Hast. Impeller Hub O-Ring Seal 1 PTFE PTFE PTFE PTFE PTFE Suction Cover 1 N/A N/A N/A Back Cover 1 Mechanical Seal Assembly 1 D.I., 31SS CD-, A-2, Hast. D.I., 31SS D.I., 31SS D.I., 31SS D.I., 31SS D.I., 31SS CD-, A-2, Hast. CD-, A-2, Hast. CD-, A-2, Hast. CD-, A-2, Hast. CD-, A-2, Hast. Refer to Refer to Refer to Refer to Refer to Seal Dwg. Seal Dwg. Seal Dwg. Seal Dwg. Seal Dwg. Shaft bimetallic standard 1 31SS 31SS 31SS, A-2 31SS, A-2 31SS (Steel w/alloy wetted end) A-2, Hast. A-2, Hast. 17- Ph, Hast. 17- Ph, Hast. A-2, Hast. Radial Bearing Thrust Bearing 1 73 (2) (opt.) 73(2) 731 (2) 731 (2) 731 (2) Thrust Bearing Locknut 1 Steel N Steel KM Steel N1 Steel N1 Steel N1 Thrust Bearing Lock Washer 1 Steel W Steel MB Steel W1 Steel W1 Steel W1 Flinger 1 N/A N/A Nylon Nylon Alum 31SS 31SS 31SS 31SS 31SS Thrust Bearing Cartridge 1 D.I. D.I. C.I. C.I. C.I. Thrust Bearing 1 Steel Steel Steel Steel Steel Retainer Cover Thrust Bearing Cartridge O-Ring 1 Buna Buna Buna Buna Buna Bearing Frame 1 C.I. C.I. C.I. C.I. C.I. Bearing Frame Foot 1 C.I. option N/A C.I. C.I. C.I. Oil Sight Glass 1 Frame Adaptor and O-Ring 1 N/A N/A Micrometer Adjustment Nut 3 3SS 3SS 3SS 3SS 3SS Cartridge Stud 3 3SS 3SS 3SS 3SS 3SS Cartridge Locknut 3 3SS 3SS 3SS 3SS 3SS Oil Filler and Cap 1 Nylon Nylon Nylon Nylon Nylon C-Frame Motor Adaptor 1 C.I. C.I. C.I. C.I. C.I. Radial Bearing Oil Seal Laby Steel-Zinc D.I./C.I. 1 Steel-Zinc D.I./C.I. Steel-Zinc D.I. Steel-Zinc Steel-Zinc Thrust Bearing Oil Seal Laby Plated Buna 1 Plated Buna Plated Buna Plated Plated N/A Material and equivalent ASTM: A-2 Grade CN7M, ASTM A-73; 31SS Grade CFM, ASTM A-73; CDMCu, ASTM A-73; Shaft, Steel portion, AISI 11/31SS, ASTM A-27; Shaft 17- Ph, ASTM A-27; D.I. Ductile Iron, ASTM A-53; C.I. Cast Iron, ASTM A-, CL 35. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

224 System One Heavy-Duty Process Pumps - Interchangeability Chart Motor Power Back Impeller Pump Size Pump Size Adaptor End Cover Open Casing ASME/ANSI IPP Frame S ASME/ANSI 1 x x 3 1 x x 3 N/A N/A N/A N/A Frame SD DIN N/A 32 x 5 1 N/A N/A 32 x x 2 Frame A ASME/ANSI LD17 2 x 3 3 x 2 x 2 Vortex 1 x x x x 1 x 1 3 x 3 1 Vortex x x x 13 x 13 x Vortex 5 x 2 x x x 5 25 x 25 5 x 25 x x 25 x 25 x 33 5 x 33 x x 33 1 x 1 3 Frame M x 13 Check with factory x 1 13 x x 1 Check with factory Check with factory Check with factory Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

225 System One Pumps - ANSI Pressure/Temperature Limits For ", " & 1" Frame S and Frame A/LD17 and 13" Frame M Pumps with 3 lb. flanges 5 PRESSURE TEMPERATURE LIMITS FOR ", " & 1" FRS & FRA/LD17, and 13" FRM PUMPS WITH 3 LB FLANGES See Note 1 See Note 2 See Note 3 MAXIMUM ALLOWABLE WORKING PRESSURE, PSIG SS Alloy 2 DI --1 CD-MCU Hastelloy B & C Alloy 2 Max. TEMPERATURE Deg F Notes: 1) Center Line Mount Only. 2) High Strength Bolting only. 3) Frame A(excluding LD17) and Frame M units only. Warning : A pump or pump component used under the jurisdiction of the ASME Boiler & Pressure Vessel Code, the ASME Code for Piping, or Governmental Regulations is subject to any limitation of that code or regulation. This may include maximum temperature and/or pressure limitations, rules governing use of material at low temperature and restrictions on fluids or gases permitted to be contained by the pump material. The limitations defined in the chart provide application guidelines only and offer no guarantee that all applicable codes and regulations are met in any given application. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

226 System One Pumps - ANSI Pressure/Temperature Limits For Pumps with standard lb. flanges 35 PRESSURE TEMPERATURE LIMITS FOR PUMPS WITH LB FLANGES MAXIMUM ALLOWABLE WORKING PRESSURE, PSIG See Note 1 See Note 2 See Note TEMPERATURE Deg F 31SS Alloy 2 DI --1 CD-MCU, Hastelloy B & C Notes: 1) Center Line Mount Only. 2) High Strength Bolting only. 3) Frame A (excluding LD17) and Frame M units only. Warning : A pump or pump component used under the jurisdiction of the ASME Boiler & Pressure Vessel Code, the ASME Code for Piping, or Governmental Regulations is subject to any limitation of that code or regulation. This may include maximum temperature and/or pressure limitations, rules governing use of material at low temperature and restrictions on fluids or gases permitted to be contained by the pump material. The limitations defined in the chart provide application guidelines only and offer no guarantee that all applicable codes and regulations are met in any given application. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

227 System One Pumps - ANSI Pressure/Temperature Limits For 13" Frame A/LD17 & " Frame M Pumps with standard 3 lb. flanges PRESSURE TEMPERATURE LIMITS FOR 13" FRA/LDI7 & " FRM PUMPS WITH 3 LB FLANGES MAXIMUM ALLOWABLE WORKING PRESSURE, PSIG See Note 1 See Note 2 See Note TEMPERATURE Deg F 31SS Alloy 2 DI --1 CD-MCU Hastelloy B & C Notes: 1) Center Line Mount Only. 2) High Strength Bolting only. 3) Frame A(excluding LD17) and Frame M units only. Warning : A pump or pump component used under the jurisdiction of the ASME Boiler & Pressure Vessel Code, the ASME Code for Piping, or Governmental Regulations is subject to any limitation of that code or regulation. This may include maximum temperature and/or pressure limitations, rules governing use of material at low temperature and restrictions on fluids or gases permitted to be contained by the pump material. The limitations defined in the chart provide application guidelines only and offer no guarantee that all applicable codes and regulations are met in any given application. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

228 System One Pumps - Metric Pressure/Temperature Limits For 13" Frame A/LD17 & " Frame M Pumps with standard 3 lb. flanges 275 PRESSURE TEMPERATURE LIMITS (METRIC) FOR 13" FRA/LDI7 & " FRM PUMPS WITH 3 LB FLANGES 25 (1 O C) See Note (2 O C) See Note 2 MAXIMUM ALLOWABLE WORKING PRESSURE, kpa (2 O C) See Note SS Alloy 2 DI --1 CD-MCU Hastelloy B & C TEMPERATURE Deg C Notes: 1) Center Line Mount Only. 2) High Strength Bolting only. 3) Frame A (excluding LD17) and Frame M units only. Warning: A pump or pump component used under the jurisdiction of the ASME Boiler & Pressure Vessel Code, the ASME Code for Piping, or Governmental Regulations is subject to any limitation of that code or regulation. This may include maximum temperature and/or pressure limitations, rules governing use of material at low temperature and restrictions on fluids or gases permitted to be contained by the pump material. The limitations defined in the chart provide application guidelines only and offer no guarantee that all applicable codes and regulations are met in any given application. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

229 System One Pumps - Metric Pressure/Temperature Limits For Pumps with standard lb. flanges 225 PRESSURE TEMPERATURE LIMITS (METRIC) FOR PUMPS WITH LB FLANGES 2 (1 O C) See Note 1 MAXIMUM ALLOWABLE WORKING PRESSURE, kpa (2 O C) See Note 2 (2 O C) See Note TEMPERATURE Deg C 31SS Alloy 2 DI --1 CD-MCU, Hastelloy B & C Notes: 1) Center Line Mount Only. 2) High Strength Bolting only. 3) Frame A (excluding LD17) and Frame M units only. Warning : A pump or pump component used under the jurisdiction of the ASME Boiler & Pressure Vessel Code, the ASME Code for Piping, or Governmental Regulations is subject to any limitation of that code or regulation. This may include maximum temperature and/or pressure limitations, rules governing use of material at low temperature and restrictions on fluids or gases permitted to be contained by the pump material. The limitations defined in the chart provide application guidelines only and offer no guarantee that all applicable codes and regulations are met in any given application. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

230 System One Pumps - Metric Pressure/Temperature Limits For 13" Frame A/LD17 & " Frame M Pumps with standard 3 lb. flanges 275 PRESSURE TEMPERATURE LIMITS (METRIC) FOR 13" FRA/LDI7 & " FRM PUMPS WITH 3 LB FLANGES 25 (1 O C) See Note (2 O C) See Note 2 MAXIMUM ALLOWABLE WORKING PRESSURE, kpa (2 O C) See Note SS Alloy 2 DI --1 CD-MCU Hastelloy B & C TEMPERATURE Deg C Notes: 1) Center Line Mount Only. 2) High Strength Bolting only. 3) Frame A (excluding LD17) and Frame M units only. Warning: A pump or pump component used under the jurisdiction of the ASME Boiler & Pressure Vessel Code, the ASME Code for Piping, or Governmental Regulations is subject to any limitation of that code or regulation. This may include maximum temperature and/or pressure limitations, rules governing use of material at low temperature and restrictions on fluids or gases permitted to be contained by the pump material. The limitations defined in the chart provide application guidelines only and offer no guarantee that all applicable codes and regulations are met in any given application. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

231 System One Pump Dimensions for Mechanical Seal Installation inches/mm Seal First Available Seal Mounting Frame Shaft Chamber Obstruction Inboard Chamber Bolt Size Size Arrangement Distance Length Bore Circle SD 3 mm Back Cover (Seal Chamber) 5 mm 53 mm 5 mm 95 mm S 1.5 Back Cover (Seal Chamber) with Jacket A 1. Back Cover (Seal Chamber) 2.3 () 2.21(5) 2.3 () 3.5 (9) 2,3 () 2. (5) 2.3 (5) 3.5 (9) Back Cover (Seal Chamber) 3. (7) 2. (73) 2.9 ().75 (1) Seal Chamber 2.19 (55) 2.2 () 2.9 (). () Short Seal Chamber 2.1 (71) 2.19 (55) 2.9 (). () LD17 Back Cover 2.19 (55) 2. (51) 2.9 ().2 (117) B 3.25 M 2.25 LD17 Back Cover with SealAdapter 2.19 (55) 1. () 2.75 (7).2 (117) Seal Chamber 3.9 (7) 3.35 (5).31 (19) 7.25 (1) Short Seal Chamber 3.79 (9) 2.5 (7).31 (19) 7.25 (1) Seal Chamber 3.13 (79) 2.5 (5) 3.2 (92) 5.75 (1) Taper Bore 3.13 (79) 3.5 (9) 3.2 (92) 5.75 (1) Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

232 System One Centrifugal Pump Specification for Horizontal End Suction Pumps Centrifugal Pump Specification for Horizontal End Suction Pumps Table of Contents 1. SCOPE 2. GENERAL PUMP SELECTION 3. PUMP SPECIFICATION. PAINT SPECIFICATION 5. QUOTATION REQUIREMENTS. DOCUMENTATION REQUIREMENTS 7. VENDOR REQUIREMENTS Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

233 System One Centrifugal Pump Specification for Horizontal End Suction Pumps 1. SCOPE This specification applies to the selection and performance of centrifugal pumps. The intent of the specification is that the supplied equipment shall be designed to offer long service life, minimize life cycle cost and be easily installed and maintained. 2. PUMP SELECTION The pumps for this project shall be selected to allow maximum interchangeability of parts without limiting pump performance. The rotating assembly/power end for each pump shall be interchangeable with all the pump wet ends selected, unless otherwise designated The pumps shall operate in accordance with the hydraulic performance requirements The pump shall operate smoothly throughout the entire design operating flow range or rpm range with low vibrations. Acceptable vibration limits shall be as specified in Hydraulic Institute Standards for Centrifugal Pumps The pump impeller shall provide the design head and flow rate as designated by the purchaser. The impeller diameter selected to meet design conditions shall not be smaller than the minimum as shown in the manufacturers published performance curves The pumps defined herein are for general/industrial/chemical process service. They shall be designed for continuous duty, with extended performance life and low maintenance and operations costs The pump shall be a back pull-out design with a radially split casing The noise level generated by the pump and motor shall not exceed 5 db, or motor noise level plus 3 db, when measured at a distance of 3 feet The pump suction and discharge flange arrangement shall conform to ANSI B73.1 (or DIN 1 bar standard where applicable) Castings shall be sound and free of shrink holes, blow holes, scale, blisters and other obvious defects Pressure containing castings shall not be repaired by plugging, peening, burring in or impregnating The pump shall be permanently tagged with a 3 series stainless steel nameplate. Nameplate information shall include pump size, gpm, TDH, speed, material of construction, rated impeller diameter and serial number. An arrow shall appear on the pump clearly showing the direction of rotation Casing discharge shall be centerline discharge unless otherwise specified. Side discharge to be an available option Pump shall be selected based on minimizing life cycle costs and emissions, not on minimizing initial purchase costs. Proposed selection will be based on rotor dynamics evaluation, hydraulic performance and effective window of operation. Debits/credits will be used to evaluate vendor proposals The pump casing shall incorporate centerline support feet for design operating temperatures above 25 F ( C). 3. PUMP SPECIFICATION The pump shall be horizontal end suction, in accordance with the following specification CASING The pump casing shall be constructed of ductile iron, 31 SS, CDMCU, Alloy 2, or other material as required by the application. The casing for pump sizes x -13 (1 x -33)and below (ANSI designation A) shall be single volute design, with the discharge flange located on the vertical centerline of the casing, and meet ANSI B73.1 specifications and dimensions. For all sizes above A, double volute construction is required. Centerline mounted casing feet are required for all applications over 25 F ( C), on medium and large frame pumps. The casing is to be supported on two (2) separate legs; made of ductile iron or carbon steel, to prevent misalignment of the pump rotating element within the pump casing at elevated temperatures. The casing suction and discharge nozzles shall have flat faced, lb., 3 lb., or 1 bar flanges as required by the application. The casing shall be capable of accepting full API 1 suction and discharge nozzle loading. The suction and discharge neck shall be drilled and tapped with 1/" NPT connections, for pressure gauges and/or auxiliary piping. The casing wall thickness will include 1/" corrosion allowance. A rotation arrow will be cast on the surface of the casing to indicate the proper direction of rotation. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

234 System One Centrifugal Pump Specification for Horizontal End Suction Pumps IMPELLER The impeller shall be open type, cast in CDMCU or material as required by the application. Repelling vanes shall be cast on the back side of the impeller, to reduce the pressure behind the impeller in the immediate area of the mechanical seal and/or packing chamber. The impeller hubs shall incorporate a threaded fit to the pump shaft.the impeller threads shall be sealed from corrosive environment by a PTFE O-ring in the hub. Open impellers are preferred. The impeller shall be balanced to ISO specification G..3 or better unless otherwise specified. Balancing must be performed in a minimum of two planes. Balancing shall, unless detrimental to the component or its performance, be attained by the removal of material SHAFT The pump shaft shall be constructed of solid 31SS, 17-PH, or as required by the application. Bimetallic shafts are acceptable. Shaft sleeves are not acceptable. The pump shaft shall be mechanically non-contacting throughout the entire rotating element, with the exception of the ball bearings, to prevent wear at the bearing oil seal and mechanical seal. The stiffness ratios (L 3 /D ), where L= length of shaft from impeller centerline to nearest bearing in inches and D= shaft diameter under the seal in inches, shall not exceed the following values in order to establish satisfactory mechanical seal life. Shaft size at seal L 3 /D Shafts 1.5" (1.9) Shafts >1.5", 2." 2 (.) Shafts >1.5", 2."1 551 (2.1) Shafts > 2" 19 (.7) 1 special requirements 3.1. THRUST AND RADIAL BEARINGS The pumps shall be fitted with the following bearings: Small Frame Pumps (ANSI AA through A5): The thrust bearing shall be at a minimum a 53, AHC3 clearance, double row, deep groove bearing. A pair of 73 BEGAY, back to back angular contact bearings shall be provided as an option when required. The radial bearing shall be at least a 3, C3 clearance, single row, deep groove. Medium Frame Pumps (ANSI A through A): The thrust bearing shall be at a minimum a pair of 731 BEGAY clearance, back to back angular contact bearings. The radial bearing shall be at least a 31 C3 clearance, single row, deep groove. Large Frame Pumps (ANSI A9 through A : The thrust bearing shall be at a minimum a pair of 731 BEGAY clearance, back to back angular contact bearings. The radial bearing shall be at least 31 C3 clearance single row, deep groove. The thrust and radial bearings shall be fitted to the shaft based on SKF tolerance specifications. The method of lubrication shall be oil bath for horizontals and grease for verticals. The thrust bearings shall be locked into the cartridge by a bolt-on retainer cover. Snap ring bearing retainers are not acceptable. The radial bearing shall be permitted to slide within the inside diameter of the bearing frame to prevent axial load and permit radial load only. Double row filled slot bearings are not acceptable. Bearings shall be designed for a minimum L-1 life of, hours BEARING FRAME The bearing frame shall be heavy-duty cast iron construction, with radial fins for maximum cooling. The oil sump shall contain a minimum of ounces (.23L) of oil for small frame pumps, 2 ounces (.71) of oil for mid-frames and 32 (.9)ounces of oil for large frames to allow for more heat dissipation, better lubrication and a cooler running rotating element. The oil level within the bearing frame shall be monitored by an oil sight glass. The level shall not exceed the bearing lower ball centerline for both the thrust and radial bearings in order to provide ample lubrication and heat dissipation. The oil sight glass shall have a white color perforated background to permit visual inspection of the condition of the oil and also permit circulation of oil in the sight glass to keep the interior surface of the glass clean. An oil drain plug is required at the bottom of the bearing frame. Two (2) magnetic pipe plugs shall be located near the bottom of the bearing frame.the oil fill fitting at the top shall be of nylon with an easily removable cap for adding oil. Trico or bottle type constant level oilers are not acceptable BEARING OIL SEALS Each end of the bearing frame assembly shall incorporate non-contacting labyrinth oil seals. This type of seal is required to eliminate shaft damage due to fretting and to eliminate the heat generated by the use of contact type lip seals. Materials of construction shall be nickel plated (or built in cast iron) stators and 31SS rotors. Other seal systems will be considered only if they are non-fretting. Shaft contacting type lip seals will not be accepted. Face type oil seals are to be available for severe applications where specified. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

235 System One Centrifugal Pump Specification for Horizontal End Suction Pumps FRAME ADAPTER The frame adapter shall be designed to maintain accurate alignment of the bearing frame and rotating element to the wet end and allow proper access to the mechanical seal and environmental seal control piping.. The frame adapter shall use a machined rabbit type fit to align with the bearing frame and pump casing MECHANICAL SEAL CHAMBER The back cover and seal chamber shall be of ductile iron, 31 SS, CDMCU, Alloy 2, or other material as required by the application. A corrosion allowance of 1/" (3 mm) is required. The back cover shall be fastened to the pump casing with a confined type gasket. The pump shall incorporate a large bore seal chamber. The seal chamber shall be designed with a minimum radial clearance of at least.75 (19 mm) inches. This will result in improved cooling, cleaning, lubricating and circulation to prolong the life of the mechanical seal, The chamber shall have an optional tangential flush connection on the side to flush the mechanical seal, and provide maximum cleaning capability. The seal chamber shall be capable of incorporating a jacket (when required) for cooling on high temperature applications or steam heating of liquids that tend to congeal in the seal chamber. Taper bore seal chambers shall have a minimum taper of and a maximum radial clearance of.25 inches (1 mm) where abrasive solids are present to minimize rotation. Deep taper bore seal chambers must include vortex breakers and are not acceptable in abrasive applications CENTERLINE SUPPORT LEGS and POWER END FOOT All Mid-frame and Large-frame pumps operating above 25 F ( C) shall be supplied with adjustable centerline casing support legs. These feet will be affixed to the volute at the horizontal centerline of the volute. Small-frame pumps, when specified for applications above 2 F (9 C), must allow unrestricted casing thermal growth. A casing without feet (frame mounted pump) is required for these applications. Small frame and medium frame pumps shall have a bearing frame foot that will support the power end in an upright position when removed from the wet end for service. The bearing frame foot may be height adjustable, if possible, to allow for ease of alignment IMPELLER CLEARANCE ADJUSTMENT The thrust bearing end of the bearing frame shall be capable of precision impeller adjustments without the need to add or remove shims. The minimum delineation shall be.3" (.mm) and permit impeller clearance settings or readjustments without the need to remove the bearing frame from the volute section and without requiring shims, dial indicators, feeler gauges or disassembly BACK PULL-OUT FEATURE The pump shall permit the removal of the entire bearing frame assembly, including shaft, mechanical seal or packing chamber, and impeller, without disturbing the pump discharge and suction piping and without disturbing the motor. A spacer type coupling shall be furnished on non-motor adapter pumps to allow removal of the power end without disturbing the motor C- FRAME OR D-FLANGE MOTOR ADAPTERS The pump shall have the capability of incorporating a C-Frame motor adapter, which permits mounting of motors up to NEMA frame size 25TC (IEC 132) for small frame, 5TC (7TSC) (IEC 1) for medium frame, and 9T(S)C (IEC 1) for large frame, without the need for parallel and angular alignment measurements and adjustments. The motor adapter may be equipped with adjustable feet in order to avoid frame soft foot and eliminate the need to use shims under the adapter assembly WARRANTY The pump shall be warranted for a period of one (1) year from the date of installation, but not to exceed eighteen (1) months after the date of shipment to the user, to be free of defects in material and workmanship. In addition the following warranty, exclusive of erosion and corrosion, is required: Should the mechanical seal fail within one year of the original pump and seal installation, a rebuild kit or a rebuilt seal will be provided at no charge. If the mechanical seal causes shaft fretting damage that minimizes or eliminates sealing capability, a new replacement seal and/or shaft will be provided. Should any power end component, including bearings, fail within five (5) years of the original installation, a free replacement component will be provided. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F

236 System One Centrifugal Pump Specification for Horizontal End Suction Pumps. PUMP PAINT SELECTION Surface preparation: Parts are cleaned in an industrial washer with appropriate cleaner. All parts are then rinsed in a rinse tank. Paint: One coat of Rustoleum High Performance Epoxy 91 Series System Yellow #A91- base with A5275 activator or equivalent epoxy coat system. This product is a two component, high build, polyamide / amine modified low VOC epoxy coating. Total Paint Thickness: Dry film thickness range of epoxy coating shall be.5" to." (.-.2 mm). Total Paint Thickness: Dry film thickness range of epoxy coating shall be.5" to.". 5. QUOTATION REQUIREMENTS Quotation shall be completed in strict accordance with the requisition requirement Vendor shall state all exceptions to this specification in the bid package. All deviations and/or exceptions from this specification must be outlined in full detail and the reasons for these exceptions fully explained Unless the vendors proposal takes exception as outlined in the section above (5.1.2) conformance is implied and assumed. Alternates and exceptions shall be clearly defined and described in the vendors proposal Alternates may be submitted with the bid. They shall be clearly described and defined in the vendors proposal The proposal shall include a Pump Performance Curve showing gpm, TDH, NPSHR, Efficiency, Power design and runout, and design and maximum/minimum impeller. Also included shall be shaft stiffness ratios and descriptive literature for the pump and the mechanical seal The quotation shall include a complete list of recommended spare parts with price and delivery information.. DOCUMENTATION REQUIREMENTS Within ten (1) working days after the purchase order is received the vendor will supply the following: A) Dimensional Prints ( ) Copy B) Parts List ( ) Copy C) Operation and Installation Manual ( ) Copy D) Certified Performance Curve ( ) Copy E) Mechanical Seal Drawing ( ) Copy 7. VENDOR REQUIREMENTS The vendor shall have the capability of flying spare parts to any location within a 2 hour period. All applicable spare parts must be available from the plant within this time period. Service capabilities will include start-up, troubleshooting and personnel training by a vendor authorized representative. Blackmer 19 Century Avenue SW, Grand Rapids, MI USA T F