LBTC Series Positive Displacement Rotary Vane Flow Meters
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1 LBTC Series Positive Displacement Rotary Vane Flow Meters Summary LBTC Series positive displacement rotary vane flow meters are independently designed and manufactured by our company on the base of absorbing the experiences for designing and manufacturing different kinds of cam positive displacement rotary vane flow meters. It is a sort of metal positive displacement rotary vane flow meter that can be equipped with XSJ series flow integrating instrument manufactured by our company, too. It can measure fluid s instantaneous delivery, accumulated delivery and can realize field indication and remote transmitting. It can be integrated as series intelligent flow meter so that the measurement accuracy can be increased. The meter can be applied to flow measurement for light oil and primary petroleum and also be used as standard meter. Principle of Operation There are two or three couples of positive displacement rotary vanes integrated with a rotor to form a rotating unit that is installed inside of the measuring chamber a meter. (see the sketches). The positive displacement rotary vanes are fitted in the grooves in the rotor with the quantities accordance with the quantities of the positive displacement rotary vanes. Positive displacement rotary vanes can slide radially along grooves in the barrel-type rotor. With the action of flowing pressurized fluid, the positive displacement rotary vanes push the rotor rotates around its axis. Positive displacement rotary vanes continuously divide the flowing fluid into an individual volume. With the individual volume continuously entering and discharging, the rotor rotates and drive a gear that make an counting mechanism work to calculate and indicate the total delivery of the fluid. See figure 1.1, vane A and D stretch out from the rotor and contact the wall of measuring chamber while vane B and C retract back
2 completely into rotor. With the fluid enters into the meter, it pushes the vanes and the rotor rotates clockwise. When the rotor with vanes turn an 1/8 circle, the vanes stop at the position as shown in figure 1.2, vane A stretches completely, vane D begins to withdraw, vane C is still in completely back position, while vane B begins to stretch out. When the rotor with the vanes run a 1/4 circle, the vanes are in the positions as shown in figure 1.3. The vane A and B are all completely out, the two vanes, rotor, the meter case bore, the upper cover and lower cover form a individual volume. When the rotor with the vanes are in the position as shown in figure 1.4, the fluid in the individual volume begins to be released with the vane A withdrawing gradually. Meanwhile, the vane C begins to go out, another new exact individual volume begins to be formed gradually. So with the rotor and vanes rotate around a whole circle, 4 individual volumes enter and 4 discharge ( for the meter with three pairs vanes, 6 individual volumes enter and 6 discharge) so that the total fluid delivery can be calculated and the flow can be measured. Main Technical Parameters 1 Intrinsic Error 0.2% 0.5% 2 Nominal Diameter (mm) 25 40; Nominal Pressure 2.5MPa 4.0MPa 6.3MPa 4 Flow Rate Range: Nominal Diameter Intrinsic Error % Min. Flowrate m 3 /h Max. Flowrate m 3 /h Operation Temperature: -20 C +120 C High temperature : +120 C +300 C 6 Fluid Viscosity: 3 500MPa.s ( kinematic viscosity) 7 Min. Indication Unit: for equipped with mechanical integrating instrument, subject to the selected gauge. for equipped with intelligent integrating instrument: 0.001m 3 8. Integrated Flux: for quipped with mechanical integrating instrument, subject to the selected gauge. For equipped with intelligent instrument, the maximum integrated flux is m 3 9. Flange standard: On request 10.Pulse equivalent: only for equipped with intelligent integrating instrument. Nominal diameter DN Pulse equivalent L/N Performances The meter equipped with mechanical integrating instrument can show field indication, for the meter equipped with pulse signal transmitter or intelligent integrating instrument, it can perform signal remote transmission; High precision, the highest accuracy class is 0.2; Positive displacement rotary vanes are wear-resistant, so the vanes can operate in high pressure condition with no leakage. The pressure loss is small. Accuracy damping factor is low with the most attenuation no more than 0.03Mpa; The structure of the single case is simple and the weight is light, The structure of double case can not be influenced by thermal expansion, plastic deformation is very small. Installation for the meter is very convenient with no need for auxiliary equipment such as straight pipe section, rectifier, etc. the operation of the meter cannot be influenced by pipe pieces such as valves, elbow, etc. The meter can work very stably with no vibration and noise.
3 Model Selection Table Model Code Code meaning LBTC- Positive displacement rotary vane flow meter 25 Nominal diameter:dn25mm 40 Nominal diameter:dn40mm 50 Nominal diameter:dn50mm 80 Nominal diameter:dn80mm 100 Nominal diameter:dn100mm 150 Nominal diameter:dn150mm 200 Nominal diameter:dn200mm 250 Nominal diameter:dn250mm 300 Nominal diameter:dn300mm Q C P Case material: spherical cast iron Case material: carbon steel Case material: on request 2.5 Nominal Pressure: 2.5MPa 4.0 Nominal Pressure 4.0MPa 6.3 Nominal Pressure 6.3MPa JX BS ZN1 ZN2 ZN3 LBTC- Example i d With mechanical counter, local indication. With mechanical counter, remote signal transmitted with pulse transmitter With intelligent integrated instrument, local indication; remote signal transmitted with pulse transmitter. With intelligent integrated instrument, local indication with 4 20mA signal output. With intelligent integrated instrument, local indication with 4 20mA signal output and remote signal transmitted with pulse signal transmitter Intrinsically safe: ia IICT5 (for intelligent gauge or pulse signal transmitter) Explosion isolation: d IIBT4 (for intelligent gauge or pulse signal transmitter) C G Normal temperature High temperature LBTC-50Q4.0Z1iGD : Positive displacement rotary vane flow meters Nominal Diameter: 50mm; Material of the Body Case: spherical cast iron; Nominal Pressure: 4.0MPa; D Single housing S Double housing Equipped with intelligent integrated instrument with local indication and remote pulse signal remitted by
4 transmitter; Explosion-proof type: intrinsically safe High temperature Single housing Outline and Installation Dimension 1 For LBTC series positive displacement rotary vane flow meter with intelligent integrated instrument and single housing, please see figure 2, table 1 H H1 LBTC D1 D L n-d Figure 2 Table 1 DN PN Outline Dimension Flange Connection Dimension mm (mm) Spherical cast iron flange Carbon and Stainless Steel Flange mm MPa L H H1 D D1 n-d bolt D D1 n-d bolt φ14 M φ14 M φ14 M φ14 M φ18 M φ18 M φ18 M φ18 M φ19 M φ18 M φ19 M φ18 M φ19 M φ18 M φ19 M φ18 M φ23 M φ23 M φ23 M φ23 M φ28 M φ26 M φ28 M φ26 M φ28 M φ26 M φ31 M φ30 M φ31 M φ30 M φ34 M φ34 M φ31 M φ30 M φ34 M φ34 M30
5 2 For LBTC series high temperature positive displacement rotary vane flow meter with intelligent integrated instrument and single housing, please see figure 3, table 2 H1 H LBTC D1 D L n-d Figure 3 Table 2 DN PN Outline Dimension Flange Connection Dimension mm (mm) Spherical cast iron flange Carbon and Stainless Steel Flange mm MPa L H H1 D D1 n-d bolt D D1 n-d bolt φ14 M φ14 M φ14 M φ14 M φ18 M φ18 M φ18 M φ18 M φ19 M φ18 M φ19 M φ18 M φ19 M φ18 M φ19 M φ18 M φ23 M φ23 M φ23 M φ23 M φ28 M φ26 M φ28 M φ26 M φ28 M φ26 M φ31 M φ30 M φ31 M φ30 M φ34 M φ34 M φ31 M φ30 M φ34 M φ34 M30
6 3 For LBTC series positive displacement rotary vane flow meter with mechanical counter and single housing, please see figure 4, table 3 H LBTC D1 D H1 L n-d Figure 4 Table 3 DN PN Outline Dimension Flange Connection Dimension mm (mm) Spherical Cast Iron Flange Carbon and Stainless Steel Flange mm MPa L H H1 D D1 n-d bolt D D1 n-d blot φ14 M φ14 M φ14 M φ14 M φ18 M φ18 M φ18 M φ18 M φ19 M φ18 M φ19 M φ18 M φ19 M φ18 M φ19 M φ18 M φ23 M φ23 M φ23 M φ23 M φ28 M φ26 M φ28 M φ26 M φ28 M φ26 M φ31 M φ30 M φ31 M φ30 M φ34 M φ34 M φ31 M φ30 M φ34 M φ34 M30
7 4 For LBTC series positive displacement rotary vane flow meter with mechanical counter and double housing, please see figure 5, table 4 LBTC D1 D H1 n-d L Figure 5 Table 4 DN PN Outline Dimension Flange Connection Dimension mm (mm) Spherical Cast Iron Flange Carbon and Stainless Steel Flange mm MPa L H H1 D D1 n-d bolt D D1 n-d bolt φ18 M φ18 M φ23 M φ23 M φ23 M φ23 M φ23 M φ23 M φ25 M φ25 M φ34 M φ34 M φ34 M φ34 M φ41 M φ41 M φ41 M φ41 M36 For LBTC series positive displacement rotary vane flow meter with anchor bolt disc plate, please see figure 6 and the following table 5 figure 6
8 Nominal Diameter Structure dimension (mm) DN D D1 H n-d Bolt φ14 M φ18 M φ22 M φ23 M φ23 M φ25 M φ33 M φ34 M30 Note: anchor bolt disc plate should be ordered individually Order Requirements Specification: Accuracy class: Fluid: Operating temperature: Max. or Min. flowrate value; Fluid viscosity, water content and sand content Please note if the transmission distance is more than 100m; Brand of material contacting fluid: Other flanges standard:
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