The Reliable Choice. Field Pocket Guide

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1 The Reliable Choice Field Pocket Guide

2 Allowable Ampacities of STABILOY Brand XHHW-2 and Copper 75 C (167 F) 90 C (194 F) 75 C (167 F) 90 C (194 F) Conductor Size (AWG or kcmil) Types RHW, THHW, THW, THWN, XHHW, USE, ZW Types TBS, SA, SIS, FEP, FEPB, MI, RHH, RHW-2, THHN, THHW, THW-2, THWN-2, USE-2, XHH, XHHW, XHHW-2, ZW-2 Types RHW, THHW, THW, THWN, XHHW, USE Types TBS, SA, SIS, THHN, THHW, THW-2, THWN- 2, RHH, RHW-2, USE-2, XHH, XHHW, XHHW-2, ZW-2 Conductor Size (AWG or kcmil) Copper Aluminum Or Copper-Clad Aluminum / /0 2/ /0 3/ /0 4/ /

3 Conduit Fill Electrical Metallic Tubing (EMT) Compact Conductors Type XHHW, XHHW-2 Conductor Metric Designator (Trade Size) Size (AWG/kcmil) 16 (1/2) 21 (3/4) 27 (1) 35 (1-1/4) 41 (1-1/2) 53 (2) 63 (2-1/2) 78 (3) 91 (3-1/2) 103 (4) / / / / Based on NEC 2011 Annex C Table C1(A)

4 Conduit Fill Rigid PVC, Schedule 40 Compact Conductors Type XHHW, XHHW-2 Conductor Metric Designator (Trade Size) Size (AWG/ kcmil) (1/2) (3/4) (1) (1-1/4) (1-1/2) (2) (2-1/2) (3) (3-1/2) (4) (5) (6) / / / / Based on NEC 2011 Annex C Table C10(A)

5 Unique from General Cable: Four Conductor with Ground (For Parallel Runs) Conductor Size (AWG or kcmil) Rating of OC Device* (75 C)(AMP) Conductor Size (AWG or kcmil) Rated Ampacity (75 C)(AMP) (2) (3), 1600(5), 2000 (6) /0 600 (2) /0 800 (2) (2), 1200 (4) (7), 3000 (8), 4000 (11) *The rating of the overcurrent device shown above is in accordance with the NEC for single runs. See and Also, see and Table (B)16 of the NEC. Number of cables run in parallel.

6 Conductor Size (AWG or kcmil) Insulation Thickness (mm) Bare Conductor Diameter (inches) NOMINAL DIMENSIONS Conductor Diameter (inches) Bare Conductor Area (sq. inches) Compact Aluminum Building Wire Nominal Dimensions and Areas Insulated Conductor Area (sq. inches) NOMINAL WEIGHT (LBS/1000 FT.) Bare Conductor Total STANDARD PACKAGE Length (feet) Reel (inches) NRC NRC NRC NRC / NRC / NRC / NRC / NRC NRC NRC NRC NRC NRC NRC NRC NRC NRC NRC Notes: 1. Data is approximate and subject to normal manufacturing tolerances. Based on NEC 2011 Chapter 9 Table 5A 2. Standard lengths are subject to normal manufacturing tolerances of ±10%. 3. Two or more conductors can be paralleled on a reel. 4. The suffix -2 indicates that these wire types can be used at a continuous 90 C operating temperature in wet and dry locations.

7 STABILOY Brand MC Cable Installation and Complementary Accessories Conductor Size¹ (AWG or kcmil) Diameter (inches) Reel Size (inches) Weight (LBS/1000 FT) Length (Feet) SUB ASSEMBLY 2 W/O JKT. 3 JKT. 4 W/O JKT. JKT. W/O JKT. JKT. THREE CONDUCTOR WITH GROUND Rating of OC Device 5 (75 C)(AMP) Rated Ampacity (75 C)(AMP) x22x18 36x22x x22x18 36x22x x22x20 42x28x x28x20 42x28x /0-1/0-1/ x28x20 42x28x /0-2/0-2/ x28x20 48x28x /0-3/0-3/ x28x24 48x28x /0-4/0-4/ x28x28 60x28x x28x30 48x28x x28x30 48x28x x28x30 48x28x x28x30 60x28x x28x36 60x28x x28x36 60x28x / x32x42 66x32x / x32x42 66x32x x32x42 66x32x Lengths cut to order. Other sizes and configurations available upon request. 2,3,4 Diameter of conductor assembly without armor, diameter of cable with armor, and diameter of cable with PVC jacket over armor. 5 The rating of the overcurrent device shown above is in accordance with the NEC for single runs. See and Also, see and Table (B)16 of the NEC.

8 STABILOY Brand MC Cable Installation and Complementary Accessories Conductor Size¹ (AWG or kcmil) Diameter (inches) Reel Size (inches) Weight (LBS/1000 FT) Rating of OC Device Length (Feet) 5 SUB ASSEMBLY 2 W/O JKT. 3 JKT. 4 W/O JKT. JKT. W/O JKT. JKT. (75 C) (AMP) Rated Ampacity (75 C)(AMP) FOUR CONDUCTOR WITH GROUND x22x18 38x22x x22x20 42x28x x28x20 42x28x x28x20 42x28x /0-1/0-1/0-1/ x28x20 48x28x /0-2/0-2/0-2/ x28x20 48x28x /0-3/0-3/0-3/ x28x24 60x28x /0-4/0-4/0-4/ x28x28 60x28x x28x30 60x28x x28x36 60x28x / x28x36 60x28x / x28x36 60x28x / x28x36 60x28x x28x36 60x28x / x32x42 66x32x x32x42 66x32x / x32x / x32x x32x x42x49 68x42x x40x53 78x40x Lengths cut to order. Other sizes and configurations available upon request. 2,3,4 Diameter of conductor assembly without armor, diameter of cable with armor, and diameter of cable with PVC jacket over armor. 5 The rating of the overcurrent device shown above is in accordance with the NEC for single runs. See and Also, see and Table (B)16 of the NEC.

9 Minimum Size Equipment Grounding Conductors for Grounding Raceway and Equipment Rating or Setting of Automatic Overcurrent Device in Circuit Ahead of Equipment, Conduit, etc., Not Exceeding (Amperes) Copper Size (AWG or kcmil) Aluminum or Copper-Clad Aluminum / / /0 3/ /0 4/ / /

10 Type THHN, THWN, THWN-2 Conductor Size (AWG/kcmil) 16 (1/2) 21 (3/4) 27 (1) 35 (1 1/4) Metric Designator (Trade Size) 41 (1 1/2) 53 (2) 63 (2 1/2) 78 (3) Conductors Table C.1 91 (3 1/2) / / / / (4)

11 Minimum Size Equipment Grounding Conductors for Grounding Raceway and Equipment* Table Rating or setting of Automatic Overcurrent Device in Circuit Ahead of Euipment, Conduit, etc., Not Exceeding (Amperes) Copper Size (AWG or kcmil Aluminum or Copper-Clad Aluminum* / / /0 3/ /0 4/ / / Notes: Where necessary to comply with 250.4(A)(5) or (B)(4), the equipment grounding conductor shall be sized larger than given in this table. *See installation restrictions in

12 Location of Wiring Method or Circuit Direct Burial Cables or Conductors Rigid Metal Conduit or Intermediate Metal Conduit Nonmetallic Raceways Listed for Direct Burial without Concrete Encasement or Other Approved Raceways Residential Branch Circuits Rated 120 or Less with GFCI Protection and Maximum Overcurrent Protection of 20 Amperes Circuits for Control of Irrigation and Landscape Lighting Limited to Not More Than 30 and Installed with Type UF or in Other Identified Cable or Raceway mm inches mm inches mm inches mm inches mm inches All locations not specified below In Trench below 50 mm (2 inch) thick concrete or equivalent Under a building Under minimum of 102 mm (4 inch) thick concrete exterior slab with no vehicular traffic and the slab extending not less than 152 mm (6 inch) beyond the underground installation Under streets, highways, roads, alleys, driveways and parking lots One- and two-family dwelling driveways and outdoor parking areas, and used only for dwelling-related purposes In or under airport runways, including adjacent areas where trespassing prohibited (in raceway or Type MC or Type MI cable identified for direct burial) Type of Wiring Method or Circuit Table (direct burial) (direct burial) (direct burial) (direct burial) Notes: 1. Cover is defined as the shortest distance in millimeters (inches) measured between a point on the top surface of any direct-buried conductor, cable, conduit, or other raceways and the top surface of finished grade, concrete, or similar cover. 2. Raceways approved for burial only where concrete encased shall require concrete envelope not less than 50 mm (2 in.) thick. 3. Lesser depths shall be permitted where cables and conductors rise for terminations or splices or where access is otherwise required. 4. Where one of the wiring method types listed in Columns 1 3 is used for one of the circuit types in columns 4 and 5, the shallowest depth of burial shall be permitted. 5. Where solid rock prevents compliance with the cover depths specified in this table, the wiring shall be installed in metal or nonmetallic raceway permitted for direct burial. The raceways shall be covered by a minimum of 50 mm (2 in.) of concrete extending down to rock.

13 Temperature Rating of Conductor [See Table (A)] Table Location of Wiring Method or Circuit 60 C 75 C (140 F) (167 F) Types TW, UF Types RHW, THHW, THW, THWN, XHHW, USE, ZW Copper 90 C (194 F) Types TBS, SA, SIS, FEP, FEPB, MI, RHH, RHW-2, THHN, THHW, THW- 2, THWN-2, USE-2, XHH, XHHW, XHHW- 2, ZW-2 60 C (140 F) Types TW, UF 75 C (167 F) Types RHW, THHW, THW, THWN, XHHW, USE 90 C (194 F) Types TBS, SA, SIS, THHN, THHW, THW-2, THWN-2, RHH, RHW- 2, USE-2, XHH, XHHW, XHHW-2, ZW-2 Aluminum or Copper-Clad Aluminum Size AWG or kcmil / /0 2/ /0 3/ /0 4/ /

14 Ambient Temperature Correction Factors Based on 30 C (86 F) Table Ambient Temperature ( C) Temperature Rating of Conductor 60 C 75 C 90 C Ambient Temperature ( F) 10 or less or less Full-Load Currents in Amperes, Single-Phase Alternating-Current Motors Table Horsepower / / / / / / /

15 Metal Boxes* Table (A) Box Trade Size Minimum Volume Maximum Number of Conductors* (arranged by AWG size) mm inches Type cubic cm cubic inches x 32 (4 x 1 1/4) round/octagonal x 38 (4 x 1 1/2) round/octagonal x 54 (4 x 2 1/8) round/octagonal x 32 (4 x 1 1/4) square x 38 (4 x 1 1/2) square x 54 (4 x 2 1/8) square x 32 (4 11/16 x 1 1/4) square x 38 (4 11/16 x 1 1/2) square x 54 (4 11/16 x 2 1/8) square x 50 x 38 (3 x 2 x 1 1/2) device x 50 x 50 (3 x 2 x 2) device x 50 x 57 (3 x 2 x 2 1/4) device x 50 x 65 (3 x 2 x 2 1/2) device x 50 x 70 (3 x 2 x 2 3/4) device x 50 x 90 (3 x 2 x 3 1/2) device x 54 x 38 (4 x 2 1/8 x 1 1/2) device x 54 x48 (4 x 2 1/8 x 1 7/8) device x 54 x 54 (4 x 2 1/8 x 2 1/8) device x 50 x 65 (3 3/4 x 2 x 2 1/2) masonry box/gang x 50 x 90 (3 3/4 x 2 x 3 1/2) masonry box/gang min depth FS single cover/gang (1 3/4) min depth FD single cover/gang (2 3/8) min depth FS multiple cover/gang (1 3/4) min depth FD multiple cover/gang (2 3/8) Notes: *Where no volume allowances are required by (B)(2) through(b)(5).

16 Full-Load Current, Three-Phase Alternating-Current Motors* Table Horse Power 115 Induction-Type Squirrel Cage and Wound Rotar (Amperes) Synchronous-Type Unity Power Factor* (Amperes) / / / / Notes: *For 90 and 80 percent power factor, the figures shall be multiplied by 1.1 and 1.25, respectively.

17 Single Phase Transformers 120v 208v 240v 277v 480v 600v kva Rating Amperes

18 Three Phase Transformers 120v 208v 230v 240v 460v 480v 575v 600v kva Rating Amperes

19 Electrical Formulas Ohm s Law E = I x R I = E R = E R I Power P = I x E I = P E = P E I Abbreviations E =, I = Amps, R = Ohms, P = Watts, W = Watts, hp = Horsepower 1hp = % efficiency Single Phase Kilowatts = x Amperes x Power Factor 1000 Three Phase kilowatts = x Amperes x Power Factor x Three Phase Volt-Amperes = x Amperes x Three Phase Amperes = 746 x Horsepower x Efficiency x Power Factor

20 Wheel Used for Calculating Voltage, Current Power and Resistance I 2 x R E 2 R P E E R Abbreviations E =, R = Ohms W = Watts, P = Watts, I = Watts KW = kilowatts P.F. = Power Facor Hp = Horsepower 1hp = % effeciency I x R v P x R E 2 R I x R P E I R E 2 P P I 2 P R E I

21 Notes

22 For more information, go to or call us toll-free at (855) Tesseneer Drive Highland Heights, KY Telephone: (855) info@generalcable.com Form number: BW General Cable Technologies Corporation. Highland Heights, KY All rights reserved. *Reprinted with permission from NFPA , National Electrical Code National Fire Protection Association (NFPA), Quincy, MA This reprinted material is not the complete and official position of the NFPA on the referenced subject which is represented only by the standard in its entirety. STABILOY BRAND is a registered trademark of General Cable Technologies Corporation.

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