INSTALLATION and OPERATING INSTRUCTION MANUAL. ANTI-ICE SYSTEM for

Transcription

1 INSTALLATION and OPERATING INSTRUCTION MANUAL ANTI-ICE SYSTEM for PICK-UP AND INDEX MID-SIZE TRUCK SAFETY ALERT... 2 APPLICATION RATE CHART... 3 SPRAYER PARTS, VIEWS & LISTS (PICK-UP) VARIABLE ORIFICE NOZZLE SET-UP & ADJUSTMENT SPRAYER PARTS, VIEWS & LISTS (MID-SIZE) NAME PLATE INFORMATION WARRANTY INFORMATION May 25, 2010 R

2 This decal appears at both sides of the top fill opening of the tank, and next to each of the Quik - Coupling locations on the platform. It alerts personnel of the potential for the tank to contain hazardous materials, and to wear appropriate personal protective equipment (PPE) when filling or emptying the tank. This decal appears on the top of the platform, next to each of the storage leg locations. It alerts personnel to, properly, empty the tank before removing it from the truck; and to, properly, secure the legs in the down position after removing the sprayer platform from the truck, prior to storing it. DO NOT ALLOW PUMP TO RUN DRY FLUSH AND DRAIN AFTER USE TO PREVENT FREEZING IF DEFACED ORDER PART NO This decal is affixed to the top of the platform, next to the pump. It alerts the operator to maintain the liquid level in the tank; and to make sure that the valves that supply liquid, between the tank and the pump, are properly adjusted. It also alerts personnel to, properly, flush and drain the system after use, to prevent freezing (and possible damage).

3 Meyer Spreader Application Rate Chart Rate: Gal / Mi Truck Speed 5 MPH MPH MPH MPH MPH MPH MPH MPH MPH MPH Determine application rate in gallons per mile across top row. Determine speed to travel in left column. The number where these two values intersect is the gallons per minute setting for your sprayer. Adjust pump bypass flow to achieve this flow on the flow meter. Rate: Gal / Acre Truck Speed 5 MPH MPH MPH MPH MPH MPH Determine application rate in gallons per acre across top row. Determine speed to travel in left column. The number where these two values intersect is the gallons per minute setting for your sprayer. Adjust pump bypass flow to achieve this flow on the flow meter.

4 SEE PAGES 5 THRU 11 A4 SEE PARTS LIST ON PAGE 11

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6 Inside Tank on other end of SEE PARTS LIST ON PAGE 11

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11 ANTI-ICE P/U PLATFORM ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION QTY ITEM NO. PART NUMBER DESCRIPTION QTY Tank, 295 Gal Poly Pick-Up Elbow, 2" Flnge, 2" Hse 90D Fulprt Assembly, Ratchet/Strap Fitting, 2" X 2" Flnge Ful Prt Surge Buster, Poly, 7" Opening Tee, 2" X 2" X 2" Flnge Ful Prt Fitting, 2" Tank Blkhd (Poly) Valve, 2" Flnge, 2" Male Couplr Fitting, 2" Bulkhd Anti-Vortex Cap, Quick Coupler 2" Elbow, 2" 45 Degree Poly Strainer, 2" Flnge Line 30 Mesh Fitting, 2 MPT X 1.5 HSE 90 DG Fitting, 2" Flnge X 2" MPT Flprt Clamp, 1" Flange Fitting, 2" Flange, 2" Fpt Poly Clamp, 2" Flange Reducer, 2" Mpt, 3/4" Fpt Poly Clamp, 2" Flange Full Port Wrm Elbow, 3/4" Npt X 1/2" Barb Clamp, 2" Hose T-Bolt Elbow, 1/2" Npt X 1/2" Barb (Poly) lamp, 1" Hose Nipple, 2" Mpt, 6" Long Poly Clamp, 11/2" Hose S.S Spray Gun, Brass 1/2 Fpt Hvy Dt Hose, 11/2" Low Temp Suction 2 ft Bushing, 1/2" X 3/8" Hex Red Bra Hose, 1" Nyl Braid Clear PVC 2.5 ft Bolt, 1/2-13 X 13 Hh SS Hose, 2" Id Poly 50#WP Clr Mesh 1 ft Locknut, 1/2-13 Nyl Ins SS Hose, 1/2" ID Nyl Braid Clr PVC 1.5 ft Bolt, 3/8-16 X 1 Hh SS Reel, Hvy Dty w/50 ft 1/2" Hose Flatwasher, 3/8" U.S.S. SS Gauge, Dial Botm 1/4" Mpt Nut, 3/8-16 Ser Flange SS Pump, 2" Poly w/5 Hp Honda Eng Bolt, 5/16-18 X 13/4 HH SS Valve, Elec 1" Flnge Both Ends Flatwasher, 5/16" U.S.S. SS Pad, 3/8 Thk X 8 X 10 Neoprene Lockwasher, 5/16" Med Split SS Plug, 2" Flnge w/.25 Fpt Ga Pt Nut, 5/16-18 Ser Flange SS Tee, 2" Flange Bolt, 7/16" X 31/2" HH, GR5ZP Adapter, 2" Flange X 2" Mpt Meter, 1" Mpt In-Line Flow Elbow, 11/2" 90 Deg. Str. (Poly) Gasket, 1" Flange Bushin g, 11/2" X 1 " Hex Red. Poly Fitting, 1" Fpt, 1" Hose Poly Elbow, 1" Npt X 1' Barb (Poly) Shank, 1" Npt X 1" Barb (Poly) Coupler, 11/2" Quick Coupling, 1-1/2" X 1" Rdcr, Poly Elbow, 2" Flange 90 Deg Short Clamp, 1" Hose Elbow, 11/2 Npt X 11/2 Barb Gasket, 2" Full Port Flange Adapter 2" Flange X 11/2" Mpt Foot, Leg, Platform, Anti-Ice Valve, 11/2" Fpt, 11/2" Union Tube, 11/2" Sq. Leg. Platform Tee, 2" X 2" X 1" Flange (Poly) Weldment, Platform Anti-Ice P/U Valve, 2" Fpt, 3-Way Ball, Poly Decal, Warning, Pump Gasket, 2" Flange Decal, Caution Coupler, 2" Female Quik w/2" Mpt Decal, Swenson-Black Plug, 2" Quick Coupler Decal, Danger Leg Stand Fitting, 1" Flange, 1" Fpt Poly Elbow, 1" 90 Deg Street (Poly) Shank, 2" Npt (M) X 2" Barb (Poly) Pin, Male Prong, Female Plug Connector, 3-Wire Female Plug Seals, Cable (22 Ga. Wire) 3

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13 SPRAY BOOM ANTI-ICE P/U ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION QTY bushing,3/4 x 1/2 hex red(poly) bushing, 1 1/2 x 3/4 hex red (poly) plug, 1 1/2 npt pipe (plastic) tee, 1 1/2 poly npt coupler, 1 1/2 quick, male bolt, 1/4-20 x 3/4 hh ss nut, 1/4-20 ser flange ss flatwasher, 1/4 sae ss nozzel, 1/2 mpt var orfc poly hose, 1 2/2 loe temp suction 4 ft clamp, 1 1/2 hose ss u-bolt, 3/8 square u-bolt, 3/8-16 for 2 pipe forming, channel spry boom p/u plug, cap2 sq. tube, ridged weldment, mtg boom, anti-ice weldment, guard nozzle anti-ice nipple, 1 1/2 king, poly elbow, 3/4 x 45 deg st (poly) decal, No Step nut, 3/8-16 ser flange ss 16

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15 CONTROL BOX ANTI-ICE P/U AND M/D ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION QTY Enclosure Switch, On / Off Printed Panel, Mounting Plug, Mounting Panel Screw, #8 X 1/2 Slt Hwh Zp Cord Grip, 1/2 ( range) Locknut, 1/2 Conduit Wire, 18Ga. 3-Cond Holder, Fuse Fuse, 5 AMP Ga Butt Connectors Connector, 3-Wire Male Plug Ga 5/16 ring Term. H/S Seals, Cable (16-20 Ga Wire) Back, Enclosure Switch, On / Off, Gr / Red Lights Wire, 14 Ga. Black Insulated Wire, 14 Ga. Red Insulated Pin, Female Socket, Male Plug Ga Female Push On Double Male - Female Push On Wire, 18 Ga. Orange CTN, 9 1/8 X 4 7/8 X 4 3/4 RSC 1

16 VARIABLE ORIFICE NOZZLE SET-UP AND ADJUSTMENT BARREL DEFLECTOR TIP TRAVEL DIRECTION THE DEFLECTOR "O-NOZZLES" SPRAY BACKWARDS, THEREBY CANCELING FORWARD SPEEDS OF THE TRUCK. SPRAY STREAMS LAND SOFTLY WITHOUT THE FOG OR CLOUDS CREATED BY WIND TURBULENCE FROM THE FORWARD SPEED OF THE TRUCK. THE USUAL FOG OR CLOUD DROPLETS FROM SPRAYING ARE AVOIDED. SPRAY DIRECTION

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18 PUMP TO RUN DRY DO NOT ALLOW SEE PARTS LIST ON PAGE 25

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20 Inside Tank on other end of SEE PARTS LIST ON PAGE 11

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25 MID-SIZE ANTI-ICE PLATFORM ASSEMBLY (GAS ENGINE & HYDRAULIC) & ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY NO. NUMBER NO. NUMBER Weldment, platform Gauge, dial 0-160, bottom 1/4 mpt Reel, hvy duty w/50 ft 1/2 hose Valve elec 1 thd flange intl Leg, lower Plug, 2 flnge w/.25 fpt ga pt Pump, 2 poly w/5 hp honda eng Tee, 2: flange Weldment, hoop Adapter, 2 flange x 2 mpt Fitting, 2 bulkhd (poly) Elbow, 1 1/2 90 deg str(poly) Bracket mtg, wheel Washer, med split Foot, leg, platform, anti-ice Coupler, 1 1/2 quick Fitting, 2 bulkhead anti-vortex Coupling, 1 1/2 x 1 rdcr, poly Fitting, 2 mpt x 1.5 hse 90 deg Shank, 1 npt x 1 hose barb Spacer, leg Fitting, 1 fpt, 1 hose barb Pad, 3/8 thk x 8 x 10 neoprene Meter, 1 mpt in-line flow Spacer, tank Elbow, 1 90 deg street (poly) Rod, strap, 61 x 5/8-11 thd Fitting, 1 flange, 1 fpt poly Wheel, 5 nylon anti-ice MD Tee, 2 x2 x2 flange (poly)( Tank, 550 gallon, poly anti-ice md Fitting, 2 flange, 2 fpt, poly Surge buster, poly, 15 opening Reducer, 2 mpt, 3/4 fpt poly Decal, warning pump Elbow, 3/4 npt c 1/2 barb Clamp, 1 flange Elbow, 1/2 npt x 1/2 barb Clamp, 2 flange Bushing, 1/2x3/8 hex red bra Pin 1/2 x 1/2 clevis Spray gun, brass 1/2fpt hvy dty Keeper, hairpin small Fitting, 2 flange, 2 mpt poly Clamp, 2: flange full port wm Strainer, 2 flange, 30 mesh Clamp 2 hose t-bolt Fitting, 2 x2 flange full port Clamp 1 hose Tee 2x2x2 flange full port Bolt, 5/16-18 x 1 3/4 hh gr5 zp Valve 2 flange 2 male coupler Flatwasher, 5/16 uss zp Cap, quick coupler, Clamp, 1 1/2 hose ss Elbow, 2 flange 2 hose, 90d fulprt Nut, 5/16-18 ser flange zp Fitting, 2 mpt x 2 barb (poly) Hose, 1/1/2 low temp suction 5 ft Valve, 2 fpt x 3-way ball, poly Bolt, 3/8-16 x 1 hh gr5 zp Elbow, 2 45 drg, poly Flatwasher, 3/8 uss zp Coupler, 2 female quik w/2 mpt Lockwasher 3/8 med split zp Plug, 2 quick coupler Nut 3/8-16 hex zp Nipple, 2 mpt, 4 long poly Hose, 1 nylon braid clear pvc 2.5 ft Elbow, 2 flange 90 deg short Bolt, 7/16 x 3 1/2 hh gr5 zp Adapter, 2 flange x 1 1/2 mpt Flatwasher, 7/16 uss zp Elbow,1 1/2 mpt x 1 1/2 barb Nut, 7/16-14 hex zp Decal, Locknut, 7/16-14 nylon ins zp Decal, Caution Bolt, 1/2-13, x 1 1/4 hh gr5 zp Decal, danger leg stand Bolt, 1/2-13 x 3 hh gr5 zp Bolt, 1/2-13 x 4 hh gr5 zp Valve, 1 1/2 fpt, 1 1/2 union Flatwasher 1/2 uss zp Gasket, 2 flange Locknut, 1/2-13 nyl ins zp Gasket, 1 flange Nut, 1/2-13 ser flange zp Gasket, 2 full port flange Flatwasher, 5/8 uss zp Pin, male prong, female plug Locknut, 5/8-11, top lock, zp Connector, 3-wire female plug Leg, upper Seals, cable, (22 ga wire) hose, 2 id, poly, clr 50#wp clr mesh 1 ft hose, 1/2 id nyl braid clr pvc 1.5 ft

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27 SPRAY BAR ASSEMBLY

28 NAME PLATE INFORMATION When ordering parts or requesting information or assistance, always include the information listed below. The Model Number and Serial Number for the Spreader are shown on the name plate. The space below is provided as a convenient place to record these numbers; just fill in the blanks. MODEL NUMBER SERIAL NUMBER DATE PURCHASED DEALER PURCHASED FROM DEALER S SERVICE DEPARTMENT PHONE NUMBER May be covered by one or more of these patents: XXXXXX Description: P, SJDS - MEYER SPREDER Euclid Ave. Cleveland, OH (216) Part Number: XXXXX Serial Number: XXXXX CALL YOUR AUTHORIZED MEYER PRODUCTS DEALER FOR PARTS AND SERVICE MEYER PRODUCTS (216) FAX (216) warranty@meyerproducts.com NOTICE: INSTRUCTIONAL MATERIAL AND PARTS LISTS INCLUDED IN THIS MANUAL ARE SUBJECT TO CHANGE WITHOUT NOTICE.

29 SPREADER ONE YEAR WARRANTY Meyer Products ( Meyer ) warrants to the original purchaser only that it will repair, or, at the sole option of Meyer, replace any part of the new Meyer covered product which proves to be defective in workmanship or material under normal use for a period of one year from the date of delivery to the original purchaser. This warranty is not transferable or assignable. The original purchaser s sole and exclusive remedy against Meyer and Meyer s sole obligation for any and all claims, whether for breach of contract, warranty, tort (including negligence) or otherwise shall be limited to providing, through its Distributor/Sub Distributor network, all labor and or parts necessary to correct such defects free of charge. Any cost incurred in returning the product to the Distributor/Sub-Distributor is the responsibility of the original purchaser. The gasoline engine used in this product is covered by its own warranty as provided by the engine manufacturer. A copy of this warranty is included with the engine. EXCLUSIONS THIS WARRANTY DOES NOT COVER PAINT, EXCEPT EXPENDABLE PARTS SUCH AS PINS, SPREADER FINS, AND OTHER NORMAL WEAR ITEMS. MEYER SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES ARISING FROM ANY CLAIMS ARISING HEREUNDER, OR FOR DAMAGES RESULTING FROM LACK OF NECESSARY MAINTENANCE, OR FROM MISUSE, ACTS OF GOD, ALTERATION OF A MEYER PLOW, SPREADER OR PART, OR FROM USE OF PARTS OR HYDRAULIC FLUID NOT SUPPLIED BY MEYER. USE OF THE MEYER SNOWPLOW, SPREADER FOR ANY PURPOSE OTHER THAN PLOWING SNOW OR SPREADING APPROVED MATERIAL ARE EXAMPLES OF AN ABUSE AND MISUSE. THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. WARRANTY SERVICE In order to obtain service under this warranty, the original purchaser must return the Meyer claimed defective product to the Distributor/Sub-Distributor from whom the product was purchased or to any authorized Meyer Distributor/Sub-Distributor, transportation and freight charges prepaid. Only Meyer Distributor/Sub-Distributors are authorized to perform the obligations under these warranties. GENERAL It is the responsibility of the original purchaser to establish the warranty period by verifying the original delivery date. A bill of sale, cancelled check or some other appropriate payment record may be kept for that purpose. It is recommended, but not required, that the consumer verify the original delivery date by immediately returning the attached Warranty Registration Card. No person is authorized to change this warranty or to create any warranty other than that set forth herein. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Meyer Products Euclid Avenue Cleveland, Ohio Phone (216) Fax (216) advertising@meyerproducts.com

30 MEYER PRODUCTS, LLC EUCLID AVE. CLEVELAND, OHIO PHONE: (216) FAX: (216) website: IMPORTANT INFORMATION ENCLOSED