The HiLok high performance butterfly valves offer efficient, bi-directional sealing across a wide spectrum of service conditions.

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1 The HiLok high performance butterfly valves offer efficient, bi-directional sealing across a wide spectrum of service conditions. Features Cast on ISO top plate. Long neck length according HeizAnlV. External travel stop, outside of the medium area. Accessible packing adjustment without operator removal. Positive sealing which is mechanically achieved and does not rely on line pressure assistance. Bi-directional shut-off performance. Wafer and lugged body design options. Suitable for mono-directional use on end-of-line service. Available in 4 seat design options: soft seated, fire-safe and metal seated (2 versions). Compact design, minimizes weight, installation and maintenance costs. Long life durability due to double offset operating principle minimizing seat wear. Two piece shaft for maximum flow and minimum headloss. Quadruple shaft bearings to ensure stability during high pressure, high cycle applications. Fast and simple seat replacement. Uninterrupted gasket surface. Minimum 4 locating lugs per diameter. TA-Luft approved stuffing box (optional). Double groove according DIN 2512 (optional) (= DN 400). Tangential, low stress disc pins. General application A unique valve for chemical and general industrial applications. Grease or silicone free valves available for special applications such as paint or oxygen systems. Technical data Sizes (mm) : (larger diameters on request) Temperature ( C) : (depending on selected materials) Design criteria : DIN 3840, TRB 801, N o 45 Flange compatibility : DIN PN 10/16, 25 Face to face : DIN 3202 K1, optional K2, DIN EN 558-1, series 20/25 Top plate : ISO 5211 Pressure/temperature rating : PN 25 Material certification : EN10204 (DIN b) Pressure testing : DIN 3230, PART3 Factory quality system : ISO 9001, EN Tyco reserves the right to change the contents without notice EBPJV-0721-EN-0207

2 bare shaft valve Size = 250 Size = 200 Wafer Key a x b J ø G PCD H E2 P N holes ø M ø G Lugged E1 Size = 200 ø D2 RTFE Seat Preferred direction Pressure p max. 10 bar Fire safe Seat Metal Seat (P&P) Q B A K ø D1 ø D2 Size = 250 Metal Seat (HT) C Valve dimensions in mm DN A B C ø D1 ø D2 E1 P E2 ø G H J PCD ø M Q N a b l wafer lugged ,1 4, ,5 6, ,9 7, ,2 13, , ,5 22, ,9 33, ,4 52, ,6 77, ,4 96, , ø ø ø ø Weight Notes Dimensions in mm, weights in kg. Dimensions and weights are given as guide. The maximum working capability of any valve is either the body rating or the seat shut-off capability, whichever is the lower. K dimension as mentioned in DIN 2632 thru Other dimensions available on request. Fire safe : Metal seat (P&P) : Metal seat (HT) : Tyco reserves the right to change the contents without notice page 2

3 with notched aluminium lever Wafer G E B F Lugged A ø D2 ø D1 With double - D C Valve dimensions Weight DN Lever A B C ø D1 ø D2 E F G wafer lugged 50 LC ,6 5,3 65 LC ,4 80 LC ,4 8,2 100 LC ,9 14,4 125 LC ,5 17,7 150 LC ,4 23,5 Notes Dimensions in mm, weights in kg. Dimensions and weights are given as guide. The maximum working capability of any valve is either the body rating or the seat shut-off capability, whichever is the lower. Size Number of locking positions DIN DIN DIN Tyco reserves the right to change the contents without notice page 3

4 bolting specifications Wafer type DN 50 to 400 DN 450 to 700 Length DN Nb. PN10 PN16 PN20 PN x x x x Drilled flanges according to: NF E.29 - DIN BS 4504 ISO PN * 16* 16* 20* PN * 16* 16* 20* PN * 16* 16* 24* PN * 16* 16* 20* PN10 M16 M16 M16 M16 M16 M20 M20 M20 M20 M20 M24 M24 M24 M27 M27 PN16 M16 M16 M16 M16 M16 M20 M20 M24 M24 M24 M27 M27 M30 M33 M33 PN20 M16 M16 M16 M16 M20 M20 M20 M24 M24 M27 M27 M30 M30 M33 M33 PN25 M16 M16 M16 M20 M24 M24 M24 M27 M27 M30 M33 M33 M33 M36 M39 PN PN PN PN * in the 4 lugs / in addition to these thru nr of thru ø of thru length of thru Lugged type Size 50 to 400 Size 450 to 700 Drilled flanges according to: NF E.29 - DIN BS 4504 ISO 2084 nr of thru ø of thru length of thru PN x2 20x2 20x2 24x2 PN x2 20x2 20x2 24x2 PN x2 20x2 20x2 28x2 PN x2 20x2 20x2 24x2 PN10 M16 M16 M16 M16 M16 M20 M20 M20 M20 M20 M24 M24 M24 M27 M27 PN16 M16 M16 M16 M16 M16 M20 M20 M24 M24 M24 M27 M27 M30 M33 M33 PN20 M16 M16 M16 M16 M20 M20 M20 M24 M24 M27 M27 M30 M30 M33 M33 PN25 M16 M16 M16 M20 M24 M24 M24 M27 M27 M30 M33 M33 M33 M36 M39 PN PN PN PN Tyco reserves the right to change the contents without notice page 4

5 Kv/Cv values Kv value Cv value Torque values (Nm) Torque type Condition Breakaway torque Breakaway torque Breakaway torque Max. allowable torque Max. allowable torque 25 bar pressure differential 7 bar pressure differential Metal seat (HT), all rating DIN shafts DIN shafts Size Pressure rating Seat materials PN 25 RTFE, Fire safe, Metal seat (HT) Torr absolute RTFE, Fire safe PN 10 Metal seat (P&P version) Notes 1. Tightness class ISO 5208: - RTFE seat and Fire Safe seat: Rate A - Metal seat (HT): Rate B - Metal seat (P&P): Rate D 2. Recommended installation for metal seated valves: - Metal seat (HT): shaft upstream - Metal seat (P&P): shaft downstream 3. Recommended end of line installation is with the shaft downstream. 4. HT = High Temperature P&P = Pulp & Paper version Pressure (bar) Stainless steel body only RTFE seat and Fire Safe seat Metal seat (P&P) Valve mounting with shaft downstream Metal seat (HT) Valve mounting with shaft upstream Tyco reserves the right to change the contents without notice page 5

6 valve data Trim Number Body Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel DIN DIN DIN DIN DIN DIN Disc Carbon steel Carbon steel Carbon steel Carbon steel Stainless steel Stainless steel, chrome plated DIN DIN DIN DIN DIN * DIN * Seat retaining ring Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel DIN DIN DIN DIN DIN DIN Shafts Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel DIN DIN DIN DIN DIN DIN Seat RTFE Stainless steel (HT) *** Stainless steel P&P ** Fire Safe RTFE Stainless steel (HT) *** - DIN DIN DIN /RTFE - DIN Packing gland Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel DIN DIN DIN DIN DIN DIN Packing gland follower Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel DIN DIN DIN DIN DIN DIN Position indicator Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel DIN DIN DIN DIN DIN DIN Packing Expanded Graphite Expanded Graphite Expanded Graphite Expanded Graphite Expanded Graphite Expanded Graphite Bearing Carbon steel/ptfe Treated Stainless steel Carbon steel/ptfe Carbon steel/ptfe Carbon steel/ptfe Treated Stainless steel Locating shoulder Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel DIN DIN DIN DIN DIN DIN Bottom cover Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel DIN DIN DIN DIN DIN DIN Bottom seal Expanded Graphite Expanded Graphite Expanded Graphite Expanded Graphite Expanded Graphite Expanded Graphite Taper Pins Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel DIN DIN DIN DIN DIN DIN Circlip Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Tag Plate Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Bolts Galvanized steel Galvanized steel Galvanized steel Galvanized steel Galvanized steel Galvanized steel Trim Number Body Carbon steel Carbon steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel DIN DIN DIN DIN DIN DIN Disc Stainless steel Stainless steel Stainless steel Stainless steel, Stainless steel Stainless steel chrome plated DIN * DIN * DIN * DIN * DIN * DIN * Seat retaining ring Carbon Steel Carbon Steel Stainless steel Stainless steel Stainless steel Stainless steel DIN DIN DIN DIN DIN * DIN * Shafts Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel DIN DIN DIN DIN DIN DIN Seat Stainless steel P&P ** Fire Safe RTFE Stainless steel (HT) *** Stainless steel P&P ** Fire Safe DIN DIN /RTFE - DIN DIN DIN /RTFE Packing gland Carbon Steel Carbon Steel Stainless steel Stainless steel Stainless steel Stainless steel DIN DIN DIN DIN DIN DIN Packing gland follower Carbon Steel Carbon Steel Stainless steel Stainless steel Stainless steel Stainless steel DIN DIN DIN DIN DIN DIN Position indicator Carbon Steel Carbon Steel Stainless steel Stainless steel Stainless steel Stainless steel DIN DIN DIN DIN DIN DIN Packing Expanded Graphite Expanded Graphite Expanded Graphite Expanded Graphite Expanded Graphite Expanded Graphite Bearing Carbon steel/ptfe Carbon steel/ptfe Stainless steel/ptfe Treated Stainless steel Stainless steel/ptfe Stainless steel/ptfe Locating shoulder Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel DIN DIN DIN DIN DIN DIN Bottom cover Carbon Steel Carbon Steel Stainless steel Stainless steel Stainless steel Stainless steel DIN DIN DIN * DIN * DIN * DIN * Bottom seal Expanded Graphite Expanded Graphite Expanded Graphite Expanded Graphite Expanded Graphite Expanded Graphite Taper Pins Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel DIN DIN DIN DIN DIN DIN Circlip Carbon steel Carbon steel Stainless steel Stainless steel Stainless steel Stainless steel Tag Plate Stainless steel Stainless steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Bolts Galvanized steel Galvanized steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel * DN50 - DN 200 : DIN DN 250 and up : DIN ** Version for the Pulp & Paper industry *** High Temperature version Other material combinations: on request. Tyco reserves the right to change the contents without notice page 6

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